HR21 SP64

2x4

M50230/02 illustrated parts manual

Manuel illustré de pièces détachées
Illustrierte Stückliste
Issue 2
(June 2008) Manual de piezas ilustrado
 HR21 (SP64) DE 2x4
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

Please Note, at the time of going to press, all information, illustrations details and descriptions
contained herein are valid. Niftylift reserves the right to change, alter, modify or improve its
products without any obligation to install them on previously manufactured machines.

Readers of this manual requiring further information should contact us at:

Niftylift Ltd. Niftylift Inc.
Fingle Drive 32 Concourse Way
Stonebridge Greer
Milton Keynes SC 29651
MK13 OER USA
United Kingdom
Tel +44 (0)1908 857899 1 864 968 8881
Fax +44 (0)1908 227460 1 864 968 8836

Ordering of Parts
When ordering a replacement part for your Niftylift product, please state the following:
• Machine Model and Serial number Niftylift Part number
• Full description of the part Quantity required
• Purchase Order number Destination address

Machine Information
Model number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Date of Purchase. . . . . . . . . . . . . .
Serial number . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Veuillez noter qu'au moment de la mise sous presse, l'ensemble des informations, illustrations, détails
et descriptions, contenus dans le présent document, sont valides. Niftylift se réserve le droit de
changer ou d'améliorer ses produits sans obligation de montage sur les anciennes machines.
Pour toutes informations supplémentaires, veuillez nous contacter à:
Niftylift Ltd. Niftylift Inc.
Fingle Drive 32 Concourse Way
Stonebridge Greer
Milton Keynes SC 29651
MK13 OER USA
United Kingdom
Tel +44 (0)1908 857899 1 864 968 8881
Fax +44 (0)1908 227460 1 864 968 8836

Commande de pièces
Lors de la commande de pièces de rechange pour votre machine Niftylift, veuillez indiquer ce qui suit:
• Modèle et numéro de série de la machine Référence de la pièce Niftylift
• Description complète de la pièce Quantité requise
• Numéro de commande Adresse de destination

Informations relatives à la machine

Numéro de modèle . . . . . . . . . . . . . . . . . . . . . . . . . . . Date d'achat. . . . . . . . . . . . . . . . . . .
Numéro de série . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

issue 02 iii
[email protected]
HR21 (SP64) DE 2x4
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

Bitte nehmen Sie zur Kenntnis, dass alle hierin enthaltenen Informationen, Illustrationen und
Beschreibungen zum Zeitpunkt des Drucks gültig sind. Niftylift behält sich das Recht vor, Produkte zu
wechseln, ändern, modifizieren und zu verbessern, ohne verpflichtet zu sein, sie an früher gefertigten
Maschinen zu installieren.
Wenn Leser dieser Anleitung weitere Informationen benötigen, wenden sie sich bitte an uns unter:
Niftylift Ltd. Niftylift Inc.
Fingle Drive 32 Concourse Way
Stonebridge Greer
Milton Keynes SC 29651
MK13 OER USA
Großbritannien
Tel +44 (0)1908 857899 1 864 968 8881
Fax +44 (0)1908 227460 1 864 968 8836

Bestellen von Ersatzteilen

Bei der Bestellung eines Ersatzteils für Ihr Produkt von Niftylift geben Sie bitte folgende Einzelheiten an:
• Maschinenmodell und Seriennummer Niftylift Art.-Nr.
• Ausführliche Beschreibung des Teils Erforderliche Menge
• Bestellnummer Bestimmungsadresse

Maschineninformationen
Modellnummer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kaufdatum. . . . . . . . . . . . . . . . . . . .
Seriennummer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Por favor, observe que en el momento de pasar a imprenta, toda la información, ilustraciones y
descripciones contenidas en el presente documento eran válidas. Niftylift se reserva el derecho de
cambiar, alterar, modificar o mejorar sus productos, sin obligación alguna de instalar dichos cambios en
máquinas fabricadas anteriormente.
Los usuarios de este manual que requieran más información, deberán ponerse en contacto con
nosotros en:
Niftylift Ltd. Niftylift Inc.
Fingle Drive 32 Concourse Way
Stonebridge Greer
Milton Keynes SC 29651
MK13 OER USA
United Kingdom
Tel +44 (0)1908 857899 1 864 968 8881
Fax +44 (0)1908 227460 1 864 968 8836

Pedido de piezas
Al realizar el pedido de una pieza de recambio para su producto Niftylift, sírvase especificar lo siguiente:
• Modelo y número de serie de la máquina Número de pieza Niftylift
• Descripción completa de la pieza Cantidad requerida
• Número de orden de compra Dirección de destino

Información de la máquina
Número de modelo . . . . . . . . . . . . . . . . . . . . . . . . . . . Fecha de compra . . . . . . . . . . . . . . .
Número de serie . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
iv issue 02
Parts Order Form (make copies for use)
Bon de commande de pièces (Faire des photocopies pour vos commandes ultérieures) tel +44 (0)1908 857899
Bestellformular für Ersatzteile (bitte Kopien zur zukünftigen Verwendung machen) fax +44 (0)1908 227460
Impreso de pedido de piezas (haga copias para el uso) www.niftylift.com

name nom name nombre date date datum fecha

address adresse adresse dirección

delivery address
adresse de livraison
lieferadresse
dirección de entrega

telephone téléphone tel.-Nr. teléfono

fax fax-Nr.
purchase order number
numéro de commande
bestellnummer
email e-mail número de orden de compra

Part Number description quantity price

Référence pièce description quantité prix
Art.-Nr. beschreibung menge preis
Número de pieza descripción Cantidad precio

P
P
P
P
P
P
P
P
P
P
P
P

Alternatively, details of your order can be emailed to [email protected]

Alternativement, le détail de votre commande peut nous être envoyé par email à [email protected]
Als Alternative können Sie Ihre Bestellung auch an [email protected] senden
Alternativamente, los detalles de su pedido pueden enviarse por e-mail a [email protected]
 HR21 (SP64) DE 2x4
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

1 chassis
page
1.1 base assembly ....................................................................................................... 1-2
1.2 axle assembly (front).............................................................................................. 1-6
1.3 axle assembly (rear)............................................................................................... 1-8
1.4 diesel tank assembly........................................................................................... 1-10
1.5 main control valve block .................................................................................... 1-12
1.6 suspension valve block....................................................................................... 1-14
1.7 auto power inlet unit (UK/Australia) ................................................................... 1-16

2 superstructure
page
2.1 superstructure assembly........................................................................................ 2-2
2.2 power tray assembly .............................................................................................. 2-6
2.3 diesel engine (Part 1) .......................................................................................... 2-10
2.4 diesel engine (Part 2) .......................................................................................... 2-12
2.5 pump control valve block.................................................................................... 2-14
2.6 base control box ................................................................................................. 2-16
2.7 main PCB box .................................................................................................... 2-18
2.8 step-down box assembly .................................................................................... 2-20
2.9 battery controller assembly................................................................................. 2-22
2.10 anderson connector ........................................................................................... 2-24

3 boom assemblies
page
3.1 links assembly........................................................................................................ 3-2
3.2 telescope assembly (part 1) .................................................................................. 3-6
3.3 telescope assembly (part 2) ............................................................................... 3-10
tabla del contenido
table des matières
inhaltsverzeichnis

3.4 lift and luffing cylinders ....................................................................................... 3-12

3.5 levelling cylinders................................................................................................ 3-14
3.6 levelling valve ...................................................................................................... 3-16
3.7 energy chain........................................................................................................ 3-18

4 cage and flyboom

page
4.1 cage assembly ....................................................................................................... 4-2
contents

4.2 flyboom assembly .................................................................................................. 4-4

4.3 flyboom cylinder..................................................................................................... 4-6
4.4 control panel assembly.......................................................................................... 4-8

vi
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 HR21 (SP64) DE 2x4
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

5 labelling
page
5.1 label locations ....................................................................................................... 5-1

Figures page

1.1 base assembly ................................................................................. 1-3

1.2 axle assembly (front) ......................................................................... 1-7
1.3 axle assembly (rear) .......................................................................... 1-9
1.4 diesel tank assembly....................................................................... 1-11
1.5 main control valve block ................................................................. 1-13
1.6 suspension valve block ................................................................... 1-15
1.7 auto power inlet unit (UK/Aus) ...................................................... 1-17
2.1 superstructure assembly................................................................... 2-3
2.2 power tray assembly ......................................................................... 2-7
2.3 diesel engine (part 1) ...................................................................... 2-11
2.4 diesel engine (part 2) ...................................................................... 2-13
2.5 pump control valve block ............................................................... 2-15
2.6 base control box.............................................................................. 2-17
2.7 main PCB box.................................................................................. 2-19
2.8 step-down box assembly ................................................................ 2-21
2.9 battery controller assembly............................................................. 2-23
2.10 anderson connector ....................................................................... 2-25
3.1 links assembly .................................................................................. 3-2
3.2 telescope assembly (part 1) ............................................................. 3-7
3.3 telescope assembly (part 2)............................................................ 3-11
3.4 lift and luffing cylinders ................................................................... 3-13
3.5 levelling cylinders ............................................................................ 3-15
tabla del contenido
table des matières
inhaltsverzeichnis
3.6 levelling valve .................................................................................. 3-17
3.7 energy chain.................................................................................... 3-19
4.1 cage assembly .................................................................................. 4-3
4.2 flyboom assembly ............................................................................. 4-5
4.3 flyboom cylinder................................................................................ 4-7
4.4 control panel assembly ..................................................................... 4-9
5.1 label locations .................................................................................. 5-9
5.2 labels (1-30)..................................................................................... 5-10
contents

5.3 labels (31-39) .................................................................................. 5-11

issue 02
vii
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HR21 (SP64) DE 2x4
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

Issue Records

Chapter Pages Issue Date Comments/Changes

Introduction 8 2 07/2007 Second issue

1 18 2 06/2008 Revised for new battery charger
2 26 2 06/2008 Revisions on pages 2-2 to 2-5 & 2-24/25
3 20 1 07/2007 First issue
4 10 1 07/2007 First issue
5 12 1 07/2007 First issue

* When ordering parts for machines other than the stated serial number,
it is advisable to contact the Parts Department;
United Kingdom USA
tel +44 (0)1908 857899 1 864 968 8881
fax +44 (0)1908 227460 1 864 968 8836
email [email protected] [email protected]

viii issue 02
HR21 (SP64) DE 2x4
illustrated parts manual
Manuel illustré de pièces détachées
Illustrierte Stückliste
Manual de piezas ilustrado

1 chassis assembly
french
german
spanish
HR21 (SP64) DE 2x4
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

1.1 base assembly

Item Description Part Number

1 Base P19395

Cover -
2 P12192
Steer cylinder

3 Battery Charger P19944

4 Access panel P19418

5 Slew ring P15541

6 Slew guard P16061

Power inlet Euro N/A

UK/Aus P20415
7 See “auto power inlet
unit (UK/Australia)”
on page 1-18.

8 Insulating nut P20340

9 Fuse - 300A 48v P20339

10 Mounting bracket P20338

Front axle/hub RH
11 See “axle assembly N/A
(front)” on page 1-6.

12 Wear pad P17025

spanish
german
french

13 Pin - 140 mm P15958

14 Cylinder - Suspension P12991

15 * Seal kit for item 14 P16024

chassis assembly

16 Breather - 5mm P16331

Rear axle RH
17 See “axle assembly N/A
(rear)” on page 1-8.

18 Pin - 334 mm P12622

Tank - Diesel
See “diesel tank
19 P19134
assembly” on
page 1-10.

20 Tank retainer P16625

Main Control Valve

See “main control
21 P18724
valve block” on
page 1-12.

* Not illustrated
1–2
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 HR21 (SP64) DE 2x4
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

24
17

18

23
21

22
19

20
16
14 15*
11

20
13

14 15*
12
4
9

10

18
8

spanish
german
french
7

chassis assembly
5

25
26
4

27
1

30

28
32

31
3

29

1–3
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[email protected] Figure 1.1 Base assembly
HR21 (SP64) DE 2x4
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

1.1 continued
Item Description Part Number

22 Suspension valve P19038

23 Rear cover P16252

24 Handle P10241

Rear axle LH
25 See “axle assembly N/A
(rear)” on page 1-8.

26 Battery pannier P19265

27 Battery P12078

28 Access cover P19266

Front axle/hub LH
29 See “axle assembly N/A
(front)” on page 1-6.

30 Battery cover P12520

31 Bush P14094

32 Pin - 132 mm P19117

spanish
german
french
chassis assembly

1–4
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 HR21 (SP64) DE 2x4
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

24
17

18

23
21

22
19

20
16
14 15*
11

20
13

14 15*
12
4
9

10

18
8

spanish
german
french
7

chassis assembly
5

25
26
4

27
1

30

28
32

31
3

29

1–5
issue 02
[email protected] Figure 1.1 Base assembly
HR21 (SP64) DE 2x4
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

1.2 axle assembly (front)

Item Description Part Number

1 Wheel nut P12828

2 Wheel & Tyre RH P19207

3 Grease cap P15493

Stub axle RH
4 P19389
(Includes items 1 & 10)

5 Pin - 132 mm P19117

6 Bush P14094

7 Thrust washer P14994

Stub axle LH
8 P19388
(Includes items 1 & 10)

9 Wheel & Tyre LH P19206

10 Wheel stud P13931

11 Roll pin P13043

12 Bush P12250

13 Steer rod LH P15796

14 Steer cylinder P12167

spanish
german

15 * Seal kit for item 14 P13268

french

16 Cover P12192

17 Steer rod RH P15845

chassis assembly

* Not illustrated

1–6
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 HR21 (SP64) DE 2x4
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

1
39

10
8

5
5

11
7

spanish
german
french
12
5

13

chassis assembly
12
6

5
4

14 15*
3
2

16
17
1

12

1–7
issue 02
[email protected] Figure 1.2 Axle assembly (Front)
HR21 (SP64) DE 2x4
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

1.3 axle assembly (rear)

Item Description Part Number

1 Wheel & Tyre RH P19224

2 Wheel nut P70258

3 Wheel stud tba

4 Drive Unit P18928

5 Spring P12529

6 Spring plate P14671

7 Belleville washer P12150

Rear axle
8 P18951
mounting pod

9 Cylinder - Suspension P12991

10 * Seal kit for item 9 P16024

11 Pin - 140 mm P15958

12 Bush P12528

13 Pin - 334 mm P12622

14 Swing bolt P15966

15 Wheel & Tyre LH P18952

spanish
german
french

* Not illustrated
chassis assembly

1–8
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 HR21 (SP64) DE 2x4
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

RH

4
2
5
3
9 10* 6

13

11

12 5

12 6
13

spanish
12

german
7

french
3 12
9 10* 13

LH 11 chassis assembly

8 14

15

1–9
issue 02
[email protected] Figure 1.3 Axle assembly (Rear)
HR21 (SP64) DE 2x4
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

1.4 diesel tank assembly

Item Description Part Number

1 Adaptor P17703

2 Float sensor P17642

3 Cap assembly P15117

4 Tank P19134

5 Fuel pump P11797

6 Fuel filter P13324

7 Retaining bracket P16625

spanish
german
french
chassis assembly

1–10
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 HR21 (SP64) DE 2x4
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

spanish
german
french
chassis assembly
6

7
7

1–11
issue 02
[email protected] Figure 1.4 Diesel tank assembly
HR21 (SP64) DE 2x4
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

1.5 main control valve block

Item Description Part Number

Complete assembly P20824

Solenoid cartridge
1 P19902
CT1 & CT2

2 * Seal kit for item 1 P13985

3 Coil - 12v P19410

Check Valve
4 P19773
CT3 & CT4

Overcentre cartridge
5 P20381
350 Bar - CT5 & CT6

Pressure reducer
6 P19909
180 Bar - CT21

7 Flow divider CT7 P19905

8 Coil - 12v P21203

Solenoid cartridge
9 P21201
CT10 & CT18

10 * Seal kit for item 9 P21202

Solenoid cartridge
11 P16775
CT15B

Seal kit for items

12 * P19775
spanish
german

11 & 16
french

Solenoid cartridge
13 P17246
CT16

14 * Seal kit for item 13 P19404

chassis assembly

15 Coil - 12v P15696

Solenoid cartridge
16 P19903
CT15A

Dual relief valve

17 P19908
220 Bar - CT20

18 * Seal kit for item 17 P18023

Solenoid cartridge
19 P18444
CT22

20 * Seal kit for item 19 P15733

Logic element
21 P19906
CT8 & CT9

Pressure reducer
22 P19898
80 Bar - CT13

23 Connector P13089
1–12
issue 02
* Not illustrated
 HR21 (SP64) DE 2x4
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

19 20* 1 2* 3

4
15

17 18*

15 16 12*
5

8 9 10*

13 14*
6

7
11 12*

3
9 10* 8

spanish
german
french
21

chassis assembly
22

23

1–13
issue 02
[email protected] Figure 1.5 Main control valve
HR21 (SP64) DE 2x4
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

1.6 suspension valve block

Item Description Part Number

Complete assembly P19038

Solenoid cartridge
1 P17246
CT2

2 * Seal kit for item 1 P19404

3 Coil - 12v P19410

4 Check valve - CT3 P19406

Pressure reducing
5 P19898
cartridge - CT1

6 Connector P13089
spanish
german
french
chassis assembly

1–14
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 HR21 (SP64) DE 2x4
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

1 2*
6

spanish
german
french
chassis assembly

5 4

1–15
issue 02
[email protected] Figure 1.6 Suspension valve
HR21 (SP64) DE 2x4
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

1.7 auto power inlet unit (UK/Australia)

Item Description Part Number

Complete assembly P20415

1 Relay P20767

2 Socket - 110v P10750

3 Plug - 110v P10724

4 Plug - 240v P10268

5 Socket - 240v P10174

6 Fuse - 20A P20897

spanish
german
french
chassis assembly

1–18
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 HR21 (SP64) DE 2x4
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

spanish
german
french
Euro ONLY

chassis assembly
6

4
5
3

1–19
issue 02
[email protected] Figure 1.7 Auto power inlet unit
HR21 (SP64) DE 2x4
illustrated parts manual
Manuel illustré de pièces détachées
Illustrierte Stückliste
Manual de piezas ilustrado

2 superstructure
french
german
spanish
HR21 (SP64) DE 2x4
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

2.1 superstructure assembly

Item Description Part Number

1 Counter balance P16420

2 Pin - 436 mm P16465

3 Superstructure P19344

4 Battery P15333

5 Battery clamp P12283

6 Mounting plate P19357

Tilt sensor
7 P19534
(7.5 degree)

8 Tilt sensor P16109

9 Magnetic Filter P19260

10 Gas strut P16953

11 Bracket - (Gas Strut) P13844

12 Hinge - Left Rear P18264

13 Canopy support P17647

14 Mesh - Canopy P16593

15 Hinge - Left Front P13361

spanish
german
french

16 Bracket - (Canopy) P17708

17 Canopy - Power tray P16423

superstructure

18 Rubber catch P14454

Battery Controller
See “battery control-
19 P19654
ler assembly” on
page 2-22.

Power tray assembly

20 See “power tray assem- N/A
bly” on page 2-6.

21 Pin - 367 mm P12693

22 Slew locking pin P19273

Pin - 310 mm
23 P16578
(Canopy)

Converter (Step-up) P13290

24
Fuse - 20A P11935

2–2
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 HR21 (SP64) DE 2x4
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

17

19

20

21
18
15

16

24

25
22

23
14
13

11
10
12

29
26
8

28
5

27

spanish
german
french
31
4

30
32* 33

superstructure
34 35

37
3

38
44

43
2

36
42
1

41

18
40

39

2–3
issue 02
[email protected] Figure 2.1 Superstructure assembly
HR21 (SP64) DE 2x4
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

2.1 continued
Item Description Part Number

Voltage step-down
box
25 See “step-down box P19477
assembly” on
page 2-20.

26 Ball joint - Stay P16744

27 Stay - Control canopy P16553

28 Slew motor P15686

29 Slew guard P16061

30 Slew gearbox P15672

31 Control Valve P19213

32 * Seal kit for item 33 P12906

33 Hand pump P12422

Base control box

34 See “base control P19657
box” on page 2-16.

35 Mounting plate P16538

Return filter assy. P16448

36
Cartridge ONLY P16976
spanish
german
french

37 Canopy - Central P16563

38 Support - Canopy P18382

superstructure

39 Canopy - Control P16461

40 Handle - Handpump P10624

41 Bracket P16027

Main PCB box

42 See “main PCB box” P19454
on page 2-18.

43 Level gauge P13252

44 Filler breather P16464

2–4
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 HR21 (SP64) DE 2x4
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17

19

20

21
18
15

16

24

25
22

23
14
13

11
10
12

29
26
8

28
5

27

spanish
german
french
31
4

30
32* 33

superstructure
34 35

37
3

38
44

43
2

36
42
1

41

18
40

39

2–5
issue 02
[email protected] Figure 2.1 Superstructure assembly
HR21 (SP64) DE 2x4
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

2.2 power tray assembly

Item Description Part Number

Contactor P20324
1
Dust cover ONLY P20325

Fuse - 325A P19924

2
Fuse holder P11976

Motor Controller P19529

3
Fixing Kit * P20491

4 Heatsink P20490

5 Mounting Bracket P19415

6 Cooling fan P19269

7 Exhaust muffler P16051

8 Exhaust pipe P17681

9 Spacer - Exhaust P17888

10 Engine support LH P20517

11 Rubber mount P12238

Mounting bracket
12 P18958
(Front LH, Rear RH)

Diesel engine Euro P12171

USA P20580
spanish
german

See “diesel engine -

french

13 part 1” on page 2-10.

Or,
“diesel engine - part
2” on page 2-12
superstructure

Radiator mounting
14 P19240
bracket RH

Radiator mounting
15 P19241
bracket LH

16 Radiator frame P19239

Radiator mounting
17 P19243
bracket

18 Bracket for item 19 P19258

19 Expansion bottle P19262

Fuse - 125A P12696

20
Fuse holder P11976

21 Engine support RH P20518

Mounting bracket
22 P18957
(Front RH, Rear LH)
2–6
issue 02
* Not illustrated
 HR21 (SP64) DE 2x4
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

16

17
15

17
14
12

23
11
8

18
10

19
9

13

20
21

22
2

7
4

22
32
33
1

11

spanish
german
12

french
24
34
35
36

superstructure
25
37

29
30
44

38

31
39

28

27

26
36
40
41
43

42

2–7
issue 02
[email protected] Figure 2.2 Power tray assembly
HR21 (SP64) DE 2x4
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

2.2 continued
Item Description Part Number

23 Wear pad P19663

24 Handle P10241

25 Battery controller P19305

Valve - Pump Control

See “pump control
26 P18594
valve block” on
page 2-14.

Direction control
27 P19835
valve

28 Flow regulator P19836

29 Power tray P19284

30 Shuttle valve P19533

Air filter (Inner

31 P17809
element ONLY)

32 Clutch P19215

33 Flexible Coupling P23418

34 Inertia Disc P19145

35 Locating collar P18953

spanish
german
french

36 Guard P19328

37 Bracket - Power train P19414

superstructure

38 Clamp P19252

39 Key - Motor shaft P19877

40 Motor P18820

41 Swash pump P18818

Direction control
42 P20260
valve

43 Non-return valve P16203

Anderson connector
44 See “anderson connec- n/a
tor” on page 2-24.

2–8
issue 02
 HR21 (SP64) DE 2x4
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

16

17
15

17
14
12

23
11
8

18
10

19
9

13

20
21

22
2

7
4

22
32
33
1

11

spanish
german
12

french
24
34
35
36

superstructure
25
37

29
30
44

38

31
39

28

27

26
36
40
41
43

42

2–9
issue 02
[email protected] Figure 2.2 Power tray assembly
HR21 (SP64) DE 2x4
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

2.3 diesel engine - part 1

Item Description Part Number

D722 engine
European P12171
USA P20580

1 Radiator assembly P19494

Radiator mounting
2 P19241
bracket LH

Radiator mounting
3 P19240
bracket RH

4 Radiator frame P19239

5 Expansion bottle P19262

6 Bracket for item 5 P19258

Thermostat
7 P14620
and gasket

8 Exhaust pipe P17681

9 Muffler assembly P16051

10 Muffler gasket P13282

11 Bracket P17888

12 Manifold P16694
spanish
german
french

13 Oil filter cartridge P13285

14 V-belt P13281
superstructure

2–10
issue 02
 HR21 (SP64) DE 2x4
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

10

11

10

12
8
7

spanish
german
french
13
6

superstructure
5

4
3

14
1
2

2–11
issue 02
[email protected] Figure 2.3 Diesel engine (Part 1)
HR21 (SP64) DE 2x4
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

2.4 diesel engine - part 2

Item Description Part Number

1 Stop solenoid P13371

2 Ball joint (6mm) N/A

3 Clevis end P14284

4 Link plate P19493

5 Throttle solenoid P12972

6 Mounting bracket P19491

In-line fuel filter

7 P13324
(Located in chassis)

8 Fuel filter P13339

9 Air filter element P17809

spanish
german
french
superstructure

2–12
issue 02
 HR21 (SP64) DE 2x4
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

3
2

4
3
3

spanish
german
french
superstructure
7
9

2–13
issue 02
[email protected] Figure 2.4 Diesel engine (Part 2)
HR21 (SP64) DE 2x4
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

2.5 pump control valve block

Item Description Part Number

1 Flow regulator P19836

Direction control
2 valve (Includes P19835
item 3)

3 Coil P19410

4 Valve block assy P18594

5 Check valve P19773

6 Solenoid valve P19774

7* Seal kit for item 8 P19775

Direction control
8 valve (Includes P19532
items 6 & 9)

9 Coil P15696

10 Relief valve P19777

11 Solenoid valve P19778

12 * Seal kit for item 11 P19779

13 Coil P19397
spanish
german

Direction control
french

14 valve (Includes P20260

item 3)

15 Non-return valve P16203

superstructure

16 Swash pump P18818

17 Connector P13089

* Not illustrated

2–14
issue 02
 HR21 (SP64) DE 2x4
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

9
17
3

7*
6
5

13
4

10
11 12*

spanish
german
french
1

superstructure
14
16

15

2–15
issue 02
[email protected] Figure 2.5 Pump Control Valveblock
HR21 (SP64) DE 2x4
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

2.6 base control box

Item Description Part Number

Complete assembly P19657

Box
1 P10687
(Includes item 14)

2 Contact - NC P14487

3 Contact - NO P14486

4 Lamp holder P11790

5 Lamp P11791

6 Decal (Label) P16752

Emergency stop
7 P15134
button

8 Lamp housing P14276

9 Lens P11295

10 Selector switch P15151

Key switch - 455 key P10081

11
Spare key P70187

12 Rubber cover P15213

13 Button - Green P15149

spanish
german
french

14 Box lid N/A

15 Contact - Double NO P11840

superstructure

2–16
issue 02
 HR21 (SP64) DE 2x4
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual




'


&
%

!
$

"
!

spanish
german
french
#
"

superstructure
!
#


2–17
issue 02
[email protected] Figure 2.6 Base control box
HR21 (SP64) DE 2x4
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

2.7 main PCB box

Item Description Part Number

Complete assembly P19454

1 ABS box P12516

2 PCB - Main control P19291

3 PCB - Diesel P12873

4 PCB - Alarm P14285

PCB - Low displace-

5 P19526
ment disable

6 Timer relay P10664

7 PCB - Throttle P14175

8 Circuit breaker - 10A P11719

9 Hour meter P11410

10 Alarm sounder P14360

11 Circuit breaker - 35A P13529

12 PCB - Timer P19819

13 PCB - Proportional P18621

14 Horn P14359
spanish
german
french
superstructure

2–18
issue 02
 HR21 (SP64) DE 2x4
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

2
4

14

spanish
german
french
superstructure

8
13

12

1
9
8 11 10

2–19
issue 02
[email protected] Figure 2.7 PCB control box
HR21 (SP64) DE 2x4
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

2.8 step-down box assembly

Item Description Part Number

Complete assembly P19477

1 Aluminium box P19307

PCB - 48 v to 12 v
2 P16322
converter

3 Circuit breaker - 10A P11719

4 Power resistor P13533

5 Bridge rectifier P13527

spanish
german
french
superstructure

2–20
issue 02
 HR21 (SP64) DE 2x4
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

spanish
german
french
superstructure
2

3
4

2–21
issue 02
[email protected] Figure 2.8 Step-down box assembly
HR21 (SP64) DE 2x4
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

2.9 battery controller assembly

Item Description Part Number

Complete assembly P19654

Battery controller
1 P19305
unit

2 ABS Box P10687

spanish
german
french
superstructure

2–22
issue 02
 HR21 (SP64) DE 2x4
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

spanish
german
french
superstructure

2–23
issue 02
[email protected] Figure 2.9 Battery Controller
HR21 (SP64) DE 2x4
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

2.10 anderson connector

Item Description Part Number

1 Handle P17084

2 Mounting plate P15271

3 Connector P17083

4 Connector - 12 v P17085
spanish
german
french
superstructure

2–24
issue 02
 HR21 (SP64) DE 2x4
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

spanish
german
french
superstructure
3

2–25
issue 02
[email protected] Figure 2.10 Anderson connector
HR21 (SP64) DE 2x4
illustrated parts manual
Manuel illustré de pièces détachées
Illustrierte Stückliste
Manual de piezas ilustrado

3 boom assemblies
french
german
spanish
HR21 (SP64) DE 2x4
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

3.1 links assembly

Item Description Part Number

1 Link 4 P15617

2 Bush - Top hat P12528

3 Pin - 367mm P12693

4 Spacer P11728

5 Link 2 P15615

6 Bush - Flanged P12651

7 Pin - 120mm P16597

8 Pin - 140mm P15958

9 Pin - 175mm P15953

10 Grommet P11283

Lift cylinder
11 See “lift & luffing cylin- P15610
ders” on page 3-12.

12 Pin - 273mm P15640

13 Roll pin n/a

14 Push rod P15620

spanish
german

15 Knuckle - Links P15618

french

16 Knuckle - Tele P15619

17 Link 3 P15616
boom assemblies

18 Pin - 353mm P15638

19 Spacer P19649

20 Link 1 P15614

21 Pin - 91mm P12954

Levelling valve
See “levelling valve
22 P16100
block” on page 3-
16.

23 Swing bolt P15966

3–2
issue 01
 HR21 (SP64) DE 2x4
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

3
2
2
1 7
6

4
3
2

6 5
7

10

5 8
11 6
22 12
3

6
8 13

14
2
21 12
16
13

spanish
german
9 6 17

french
15

24

boom assemblies
25 19
26
27
18 23
3
28 2

29 6

2
30
31 20

3
2
3–3
issue 01
[email protected] Figure 3.1 Links assembly
HR21 (SP64) DE 2x4
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

3.1 continued
Item Description Part Number

24 Rubber cap P18554

25 Nylon spacer P11607

26 Spring P13372

27 Pad - Boom rest P16877

28 Spacer P16883

29 Bracket - Boom rest P16871

30 Microswitch P18937

31 Block P13309
spanish
german
french
boom assemblies

3–4
issue 01
 HR21 (SP64) DE 2x4
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

3
2
2
1 7
6

4
3
2

6 5
7

10

5 8
11 6
22 12
3

6
8 13

14
2
21 12
16
13

spanish
9

german
6 17

french
15

24

boom assemblies
25 19
26
27
18 23
3
28 2

29 6

2
30
31 20

3
2
3–5
issue 01
[email protected] Figure 3.1 Links assembly
HR21 (SP64) DE 2x4
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

3.2 telescope assembly (part 1)

Item Description Part Number

1 Chain - Outward P16181

2 Pin - 208mm P15288

3 Spacer (Rear Pulley) P15294

4 Pin - 264 mm P15951

5 Pin - 119 mm P12628

Levelling cylinder
(4 port)
6 P12155
See “levelling cylin-
ders” on page 3-14.

7* Seal kit for item 6 P13234

8 Bush 4026DU P12528

9 Bracket - Bulkhead P19363

10 Support bracket P16249

11 Limit switch P19118

12 Bracket P20176

13 Pin - 175 mm P15953

14 Wear pad P16168

spanish
german
french

15 Spacer P15643

Luffing cylinder
16 See “lift & luffing cylin- P15612
boom assemblies

ders” on page 3-12.

17 * Seal kit for item 16 P17053

18 Section 3 P20158

Wear screw (Black)

19 P16243
M24 x 70

20 Half nut P16312

Wear screw (Red)

21 P17064
M24 x 52

22 Wear pad P16176

23 Bracket - Trunking P19503

Equaliser - Return
24 P15284
chain

25 Pulley P15337

3–6 * Not illustrated issue 01

 HR21 (SP64) DE 2x4
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

21 20
19 20

22
18
16 17*

23
15
14

25

26
10

24

27
13
11 12

28
10

30
9
87*

31

29
56

spanish
23

german
french
4

32

boom assemblies
1
3

33
2

37
36
34

39
38
40

35

3–7
issue 01
[email protected] Figure 3.2 Telescope assembly (Part 1)
HR21 (SP64) DE 2x4
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

3.2 continued
Item Description Part Number

26 Spacer (Front pulley) P15293

27 Pin - 238mm P15287

28 Chain - Return P16182

Tensioner -
29 P15285
Outward chain

30 Spring P16378

Threaded anchor
assembly (Includes
31 P16179
split pins, anchor
pin and nuts)

Energy chain
32 See “energy chain” P19578
on page 3-18.

33 Trunking - Lower P19501

34 Lid - Lower trunking P19502

35 Clamp P18014

36 Plug - 40 way P18011

37 Socket - 40 way P18016

spanish
german

38 Chassis - 4 way P19152

french

39 Plug - 4 way P19153

40 Swing bolt P15966

boom assemblies

3–8
issue 01
 HR21 (SP64) DE 2x4
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

21 20
19 20

22
18
16 17*

23
15
14

25

26
10

24

27
13
11 12

28
10

30
9
87*

31

29
56

spanish
23

german
french
4

32

boom assemblies
1
3

33
2

37
36
34

39
38
40

35

3–9
issue 01
[email protected] Figure 3.2 Telescope assembly (Part 1)
HR21 (SP64) DE 2x4
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

3.3 telescope assembly (part 2)

Item Description Part Number

1 Pin - 264mm P15951

2 Inner Section 2 P17617

3 Side roller P16303

4 Loop P19326

5 Spacer P12343

6 Support bracket P18982

Wear screw (Black)

7 P16243
M24 x 70

8 Half nut P16312

9 Wear pad P16176

10 Pin - 238mm P15287

Tele cylinder
11 Flyboom P15286
Non flyboom P15792

12 * Seal kit for item 11 P16956

13 Pin - 136 mm P15685

14 Pin - 200mm P15950

spanish
german

Levelling cylinder
french

(2 port)
15 P15959
See “levelling cylin-
ders” on page 3-14.

16 * Seal kit for item 15 P13234

boom assemblies

17 Inner Section 1 P17615

18 Bracket - Bulkhead P19372

19 Trunking - Upper P19006

20 Lid - Trunking P19008

Support bracket LH
21 P18664
(Tracking)

Support bracket RH
22 P18665
(Tracking)

23 Capping plate P16049

24 Wear pad P15899

25 Shim P16157

26 Wear pad P16169

3–10
* Not illustrated issue 01
 HR21 (SP64) DE 2x4
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

27 Load valve P15020

28 Swing bolt P15966

2
27
4 5 6
3

26 11 12*
25

7 8
10
24

23

spanish
german
french
22

9
9

boom assemblies
17
21

20 13

14
19

28
18 15 16*
3–11
issue 01
[email protected] Figure 3.3 Telescope assembly (Part 2)
HR21 (SP64) DE 2x4
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

3.4 lift & luffing cylinders

Item Description Part Number

Cylinder Lift P15610

1
Luffing P15612

2 * Seal kit for item 1 P17053

3 Bush DU3030 P10880

Load valve Lift P19831

4
Luffing P15706

* Not illustrated
spanish
german
french
boom assemblies

3–12
issue 01
 HR21 (SP64) DE 2x4
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

 *

"

spanish
german
french
LUFFING CYLINDER

boom assemblies

LIFT CYLINDER

3–13
issue 01
[email protected] Figure 3.4 Lift & Luffing cylinder
HR21 (SP64) DE 2x4
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

3.5 levelling cylinders

Item Description Part Number

1 Cylinder (4 port) P12155

Seal kit for items

2* P13234
1 and 4

3 Bush P10032

4 Cylinder (2 port) P15959

Check valve assy.

5 P12403
(Includes item 6)

6 Load valve P11956

7 Banjo bolt P10625

8 Sealed washer P70126

9 Pipe P13202

* Not illustrated
spanish
german
french
boom assemblies

3–14
issue 01
 HR21 (SP64) DE 2x4
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

 *

! !

" *

spanish
german
french
! boom assemblies
' & #

4 PORT 2 PORT
CYLINDER CYLINDER

3–15
issue 01
[email protected] Figure 3.5 Levelling cylinders
HR21 (SP64) DE 2x4
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

3.6 levelling valve block

Item Description Part Number

Levelling valve
1 P16100
assembly

Relief Valve
2 P18253
(250 BAR)

3 Check valve P12810

spanish
german
french
boom assemblies

3–16
issue 01
 HR21 (SP64) DE 2x4
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

spanish
german
french
boom assemblies

3–17
issue 01
[email protected] Figure 3.6 Levelling valve
HR21 (SP64) DE 2x4
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

3.7 energy chain

Item Description Part Number

1 Bracket - Top P18041

2 Bridge P17673

3 Hose divider P17405

4 Bracket - Bottom P18042

Link - Outside
5 P18043
(Ref. 40.02.135)

Link - Inside
6 P18046
(Ref. 40.01.135)
spanish
german
french
boom assemblies

3–18
issue 01
 HR21 (SP64) DE 2x4
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

spanish
german
french
! "

boom assemblies

"

$ #

3–19
issue 01
[email protected] Figure 3.7 Energy chain
HR21 (SP64) DE 2x4
illustrated parts manual
Manuel illustré de pièces détachées
Illustrierte Stückliste
Manual de piezas ilustrado

4 cage and flyboom

french
german
spanish
HR21 (SP64) DE 2x4
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

4.1 cage assembly

Item Description Part Number

1 Control console P19354

Control panel assy.

See “control panel
2 P19300
assembly” on
page 4-8.

Rear Bracket
3 P19566
(Control valve)

4 Control valve P19214

5 * Seal kit for item 4 P23410

Front Bracket
6 P19492
(Control valve)

Instruction manual
7 P11618
box

8 End cap P10841

9 Cage P18993

10 Nylon roller P19973

11 Spacer P18648

12 Cage gate P13652

spanish

13 Cylinder P14432
german
french

14 * Seal kit for item 13 P12499

15 Check valve P10665

cage and flyboom

16 Pipe P18443

17 Boss insert P18358

Footswitch assy
18 P10759
(OPTIONAL)

19 Contact switch P15209

* Not illustrated

4–2
issue 01
 HR21 (SP64) DE 2x4
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

4 5* 8

9
6

10
11

spanish
german
french
cage and flyboom

12
19
13 14*
18
17 16 15

4–3
issue 01
[email protected] Figure 4.1 Cage assembly
HR21 (SP64) DE 2x4
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

4.2 flyboom assembly

Item Description Part Number

1 Pin - 253 mm P12623

2 Flyboom P12157

Cage mounting
3 P18255
bracket (Fixed)

4 Bush P12863

5 Bush P10523

6 Bush P12250

7 Bush P12320

8 Cage fixing bracket P13591

9 Hose guide P15025

10 Hose tube P14509

Cylinder
11 See “flyboom cylin- P20625
der” on page 4-6.

12 * Seal kit for item 11 P13267

13 Knuckle P15386

14 Pin - 200 mm P15950

spanish
german
french

Levelling cylinder -
15 See “levelling cylin- P15959
ders” on page 3-14.

16 * Seal kit for item 15 P13234

cage and flyboom

17 Pin - 105 mm P12624

18 Pin - 136 mm P15685

Cage mounting
19 P18256
bracket (Overload)

20 Swivel bearing P13230

21 Microswitch P18150

22 Pin - Upper fixing P13009

23 Bearing P13011

24 Cage fixing bracket P13007

25 Spring P18177

26 Pin - Lower fixing P13010

4–4
* Not illustrated issue 01
 HR21 (SP64) DE 2x4
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

22

23

24

26

8
21

25

23
CAGE OVERLOAD OPTION

20

5
4

6
19

3
1

9
2

11 12*

spanish
german
french
1

cage and flyboom

1
4
14

2
6
13
15 16*

10
6

4
4

1
18

17

4–5
issue 01
[email protected] Figure 4.2 Flyboom assembly
HR21 (SP64) DE 2x4
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

4.3 flyboom cylinder

Item Description Part Number

1 Cylinder P20625

2 * Seal kit for item 1 P13267

3 Bush P10034

4 Load valve P11956

5 Over centre valve P15706

6 Bush P10032

* Not illustrated
spanish
german
french
cage and flyboom

4–6
issue 01
 HR21 (SP64) DE 2x4
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

1 2*

spanish
german
french
4
3

cage and flyboom

4–7
issue 01
[email protected] Figure 4.3 Flyboom cylinder
HR21 (SP64) DE 2x4
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

4.4 control panel assembly

Item Description Part Number

Complete assemby P19300

1 Sounder P14360

2 Cage control lid P19542

3 Label P19538

4 Digital display unit P19347

5 Lamp housing P14276

6 Lens P11295

7 Selector switch P15151

8 Selector switch P14448

9 Switch P17650

10 Rubber cover P17651

11 Joystick P12077

12 Rubber cover P15858

13 Button - Blue P15142

14 Button - Diff-Lock P19581

spanish
german
french

15 Button - Green P15149

Emergency stop
16 P15134
button
cage and flyboom

17 Selector switch P15152

18 PCB - Cage control P19293

19 PCB - Cage weigh P16164

20 Lamp P19584

21 Lamp housing P19582

22 Contact NO P19583

23 Contact NO - Green P14486

24 Contact NC - Red P14487

25 Lamp holder P11790

26 Lamp P11791

4–8
issue 01
 HR21 (SP64) DE 2x4
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

10
9

11

12
4

13
7

12
6
5

14
12
3

15
2
1

16

spanish
german
french
17

cage and flyboom

26

18
25

20
19
21
24 24
23

22
23
23

24

23

4–9
issue 01
[email protected] Figure 4.4 Cage control panel
HR21 (SP64) DE 2x4
illustrated parts manual
Manuel illustré de pièces détachées
Illustrierte Stückliste
Manual de piezas ilustrado

5 labelling
french
german
spanish
HR21 (SP64) DE 2x4
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

5.1 Label locations

Item Description Part Number
1 Raise flyboom P19442
french P19442
german P19442
spanish P19442
dutch P19442
italian P19442

2 Slew pin position P18587

french P18587
german P18587
spanish P18587
dutch P18587
italian P18587

3 Tilt alarm sounds P14868

french P14869
german P14870
spanish P14871
dutch P16398
italian P16650

4 Overload warning P18848

spanish
german

french P18849
french

german P18850
spanish P18851
dutch P18852
labelling

italian P18853

5 Emergency stop switch P14864

french P14865
german P14866
spanish P14867
dutch P16628
italian P16651

6 Head protection P14921

french P14921
german P14921
spanish P14921
dutch P14921
italian P14921

5–2 See Figure 5.1, Page 5-9 issue 01

 HR21 (SP64) DE 2x4
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

Item Description Part Number

7 Operating instructions P14892
french P14892
german P14892
spanish P14892
dutch P14892
italian P14892

8 Cage gate warning P18335

french P18335
german P18335
spanish P18335
dutch P18335
italian P18335

9 Harness point P14883

french P14883
german P14883
spanish P14883
dutch P14883
italian P14883

10 Niftylift.com P14390

spanish
german
french P14390

french
german P14390
spanish P14390
dutch P14390

labelling
italian P14390

11 Footswitch P14884
french P14885
german P13111
spanish P14887
dutch P16898
italian P16656

12 Warning - SWL 225kg P17328

french P17328
german P17328
spanish P17328
dutch P17328
italian P17328

See Figure 5.1, Page 5-9 5–3

issue 01
[email protected]
HR21 (SP64) DE 2x4
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

5.1 continued
Item Description Part Number
13 General warning P18672
french P14422
german P14423
spanish P14424
dutch P16266
italian P16648

14 Control levers - Cage P19747

french P19747
german P19747
spanish P19747
dutch P19747
italian P19747

15 HR21 - Grey P16998

french P16998
german P16998
spanish P16998
dutch P16998
italian P16998

16 Hand crush P14782

spanish
german
french

french P14782
german P14782
spanish P14782
dutch P14782
labelling

italian P14782

17 Union Jack Flag P10780

french P10780
german P10780
spanish P10780
dutch P10780
italian P10780

18 No step P14785
french P14785
german P14785
spanish P14785
dutch P14785
italian P14785
5–4 See Figure 5.1, Page 5-9 issue 01
 HR21 (SP64) DE 2x4
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

Item Description Part Number

19 Noise warning P17124
french P17124
german P17124
spanish P17124
dutch P17124
italian P17124

20 Battery isolator P18600

french P18600
german P18600
spanish P18600
dutch P18600
italian P18600

21 Charger warning P14904

french P14905
german P14906
spanish P14907
dutch P16746
italian P16662

22 Charger point P19699

spanish
german
french
french P19699
german P19699
spanish P19699
dutch P19699

labelling
italian P19699

23 Point load - 37.4 kN P15215

french P15215
german P15215
spanish P15215
dutch P15215
italian P15215

24 Tie down point P14958

french P14958
german P14958
spanish P14958
dutch P14958
italian P14958

See Figure 5.1, Page 5-9 5–5

issue 01
[email protected]
HR21 (SP64) DE 2x4
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

5.1 continued
Item Description Part Number
25 Travel direction P14784
french P14784
german P14784
spanish P14784
dutch P14784
italian P14784

26 Gearbox disengage P19180

french P19757
german P19758
spanish P19759
dutch P19760
italian P19761

27 Diesel ONLY P14414

french P14414
german P14414
spanish P14414
dutch P14414
italian P14414

28 Serial plate P15383

spanish
german
french

french P15383
german P15383
spanish P15383
dutch P15383
labelling

italian P15383

29 Component stability P19708

french P19709
german P19710
spanish P19711
dutch P19712
italian P19713

30 Chain inspection P16535

french P17330
german P17331
spanish P17332
dutch P16394
italian P16785
5–6 See Figure 5.1, Page 5-9 issue 01
 HR21 (SP64) DE 2x4
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

Item Description Part Number

31 Emergency hand pump P19605
french P19605
german P19605
spanish P19605
dutch P19605
italian P19605

32 Daily safety check list P14908

french P14909
german P14910
spanish P14911
dutch P16630
italian P16654

33 110v Power inlet P17719

french P17719
german P17719
spanish P17719
dutch P17719
italian P17719

34 Control box decal - Base P16752

spanish
german
french
french P16752
german P16752
spanish P16752
dutch P16752

labelling
italian P16752

35 Trip - Push to reset P19056

french P19056
german P19056
spanish P19056
dutch P19056
italian P19056

36 General notice - HR P18870

french P18871
german P18872
spanish P18873
dutch P18874
italian P18875

See Figure 5.1, Page 5-9 5–7

issue 01
[email protected]
HR21 (SP64) DE 2x4
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

5.1 continued
Item Description Part Number
37 Control levers - Base P19748
french P19748
german P19748
spanish P19748
dutch P19748
italian P19748

38 Hydraulic oil P14415

french P14415
german P14415
spanish P14415
dutch P14415
italian P14415

39 Level indicator P14676

french P14676
german P14676
spanish P14676
dutch P14676
italian P14676
spanish
german
french
labelling

5–8
issue 01
 HR21 (SP64) DE 2x4
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

1 2 3 4 5 6

7 8

Please refer to Figure 5.2 & 5.3

for representation of labels 14

13

12 11 10

36 37 38 39

2
35
15
31
5

13 16

spanish
german
french
34
16
33 3 32 30
4

labelling
17

15

18
18
19 20 21
23
22

23

29
28 27
26 24 25 24
5–9
issue 01
[email protected] Figure 5.1 Label locations
HR21 (SP64) DE 2x4
illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

1 2 3 DANGER 5
IF OVERLOAD ALARM ACTIVATES, ALL FUNCTIONS WILL HALT. REMOVE
DANGER
EXCESS LOAD IMMEDIATELY IN A SAFE MANNER TO RESTORE FUNCTIONS.
P18848/01
Death or serious injury may
result if emergency stop
switch is disabled, blocked
or inoperable.? P14864/001

4 DANGER
If tilt alarm sounds descend immediately and
re-level machine base.
6
P14868/001

P19442/001

P14921/001

9 11
P18587/01
DANGER
Death or serious injury may result
if footswitch is disabled, blocked
or inoperable.?
7 8
P14883/001

POWER ON POWER
OFF P14884/02
P18335/01

P14892/02

13
DANGER
READ THIS BEFORE OPERATING THIS MACHINE
THIS NOTICE DOES NOT REPLACE THE OPERATING MANUAL WHICH SHOULD BE READ BEFORE OPERATING THIS
12 WARNING WARNHINWEIS AVVERTENZA MACHINE FOR THE FIRST TIME

AVERTISSEMENT ADVERTENCIA WAARSCHUWING YOU MUST NOT OPERATE THIS MACHINE unless STABILITY HAZARD

225KG
you have been trained in the safe operation of this machine.
 The machine must be on smooth
Training includes complete knowledge of the safety and
firm level surface before using the
operating instructions contained in the manufacturer's
booms.
manuals, your employer's work rules and applicable
400N governmental regulations.
 Do not use the machine in strong

(500lbs)
or gusty winds (over 12.5m/s (45kph
(90lbs)
Inspect the machine before use to be sure it is operating
12.5 m/s
or 28mph)).
properly and perform the safety checks listed in the operating
 Never exceed the platform capacity.
80KG 80KG 65KG (28mph) MAX manual and on the label under this canopy. This machine must
be inspected / serviced as the operating manual requires.
 Do not remove, alter or disable any

MAX
components that in any way affect safety or stability. These
(177lbs) (177lbs) (144lbs) MAX ELECTROCUTION HAZARD
include but is not limited to engines, batteries and tyres.
IF IN ANY DOUBT CONTACT NIFTYLIFT IMMEDIATELY.
P17328/001
THIS MACHINE IS NOT INSULATED TRAILERS:
 All stabilisers or outriggers must be properly extended.
 Maintain a safe distance from  All jack feet must be lowered onto a firm footing.
electrical lines and apparatus, you must
SELF PROPELLED MACHINES:
allow for machine sway, rock and sag
 Do not attempt to climb or descend
and electrical lines swaying.
slopes exceeding 25%, unless machine
 This machine does not provide
is 4 wheel drive, where 30% is
protection from contact with or
permitted. Never traverse slopes
proximity to an electrically charged
exceeding 20%.
conductor. You must maintain clearance
 Use with additional caution when
of at least 3m (10 ft) between any part of the machine or its

14
operating the machine (in stowed
load and any electrical line or apparatus carrying over 50,000
position only) across uneven terrain,
volts. 0.3m (1 ft) additional clearance is required for every
debris, unstable or slippery surface
additional 30,000 volts or less.
and near holes or drop-offs.
 Use only tyres specified by Niftylift, foam filled if specified.
EXPLOSION HAZARD
 Do not start the Niftylift if you can COLLISION HAZARD
smell gasoline, liquid propane or diesel  Head protection must be worn.
fuel.  Operate machine with extreme
P19747/01
 The engine must be shut down while caution. Use controls slowly for
fuel tanks are being filled. smooth operation and watch for
Fuelling and battery charging must be obstructions which may strike
done in a well ventilated area free of persons or machine.
any naked flame or other sources of  Make yourself familiar with the
ignition which may cause fire or work area before using the machine,
explosion. checking for overhead obstructions.
 Gasoline, liquid petroleum and diesel  Do not lower the boom unless the area below is free of
16 DANGER
PELIGRO
17 18 fuels are flammable. obstructions or personnel.
 Be aware of crushing hazards when gripping the handrail.
ACHTUNG SELF PROPELLED MACHINES:
 To prevent damage to the platform, raise the flyboom
GEVAAR
MADE IN BRITAIN HAZARDOUS SUBSTANCES AND before driving up slopes or over uneven terrain.
 Check the drive direction before moving the machine.
ENVIRONMENTS
 This machine contains several hazardous substances such as RESTRAINT HAZARD
but not limited to:
 All personnel in the platform shall
Battery acid, Hydraulic Fluid, Engine Coolant, Antifreeze, LPG,
wear a body belt with a lanyard
Diesel Fuel, Petrol, Engine Oil, Grease, Gasoline.
attachment secured to the designated
P14785/001
 Covers and canopies should remain closed when the
point.
machine is in operation. Only trained personnel should carry
 Do not climb, sit or stand on the
out maintenance on the machine, ensuring at all times they
platform rails.
protect themselves from electrical, heat and mechanical
P1478 /0  Do not attempt to leave the platform
hazards.
by climbing down the booms.
DAMAGED OR MALFUNCTIONING MACHINE  Ensure the platform entry gate is
down before raising the booms.
HAZARD  Check that any tools or equipment being used in the
spanish
german

 Do not use a damaged or malfunctioning machine.

20 21
platform are secure and cannot fall out of the platform.
 If the machine malfunctions during operation or the tilt /
outrigger alarm sounds stop all work and descend as soon as
PLATFORM OVERLOAD WARNING
french

possible in a smooth controlled manner.

 If machine is fitted with an overload alarm, when it
activates all functions will halt. Remove excess load

19
immediately in a safe manner to restore functions. P18672/01

L WA CAUTION

85 dB + - MACHINE DAMAGE RISK

To avoid damage to charger disconnect from
mains before using machine.
22
labelling

+ - 1. Read and comply with all safety instructions in the

operating manual.
+ -
P18600/01
2. Before use inspect for any signs of wear or P19699/01
damage.
3. Connect to 3-wire grounded A.C. outlet. Use 3-wire
grounded extension cord. For additional safety use
a trip switch device on the extension cord.
4. After connection check charger L.E.D. display to
ensure correct operation.

25 5. Under no circumstances should batteries be left on

charge for periods in excess of 24 hours. 23 P15215/001 24
A. Red light means batteries are charging. 37.4kN
B. Pulsing green light means the charge is equalising.
C. Constant green light with pulsing red light means
batteries are fully charged.

P14904/03
P14958/001

28

26 27
CAUTION NIFTYLIFT LTD.,FINGLE DRIVE,STONEBRIDGE
MILTON KEYNES MK13 0ER ENGLAND
TEL 01908 223456 : FAX 01908 312733
e-mail: [email protected]
MACHINE DAMAGE RISK DO NOT TOW THIS MACHINE WITHOUT FIRST SERIAL No
DISENGAGING THE DRIVE WHEELS TYPE
1. Undo the cover disc retaining bolts.
2. Partially screw one of the retaining bolts into the end of the disengage pin and Pull the pin out as YEAR OF MANUFACTURE
far as it will go.
WEIGHT kg
3. Place the retaining cover disc over the pin and bolt in place using the other retaining bolt.
4. Ensure the retaining disc is engaged in the recess on the pin. RATED LOAD PERSONS + kg
5. To re-engage the gearbox complete the above instructions in reverse order, ensure gearbox P14414/001
drive is free to engage before pushing the pin ‘home’. If necessary, jack up each wheel & rotate MAXIMUM SAFE WORKING LOAD kg
slightly to allow re-engagement of pin.
P14784/02 MAXIMUM PULL N
Damage caused by failure to comply with this notice will not be covered
Wheel by the manufacturers warranty. Wheel MAXIMUM WIND SPEED m/s
Side View Cross Section
MAX. ALLOWABLE INCLINATION Deg.
Retaining Bolts Retaining Bolt
Recess in pin MAXIMUM HYDRAULIC PRESSURE bar

MAXIMUM VOLTAGE V
Cover Disc AMPS A
ELEC. CCT D ISSUE
Pull
HYD. CCT D ISSUE
P15383

Disengage Pin
P19180/01

29 WARNING
30
Do not remove or replace, without Niftylift’s consent, any
NOTICE
components critical to the aerial platform’s stability.
This includes, but is not limited to, engines, motors, batteries, CHAIN INSPECTION
wheels, ballast or any other substantial item. EXPOSED CHAINS MUST BE INSPECTED EVERY 6
MONTHS. FULL CHAIN INSPECTION MUST BE CARRIED
OUT EVERY 4 YEARS. REFER TO CHAIN SERVICE
If in doubt contact Niftylift immediately. MANUAL.
P19708/01

5–10
issue 01
Figure 5.2 Labels (1-30)
 HR21 (SP64) DE 2x4
Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado illustrated parts manual

31 32
NOTICE
DAILY SAFETY CHECK LIST
1. Check operating and safety manuals are legible and located in their box within the platform (if applicable).
2. Check safety belts and hats.
3. Check all decals and placards to see if in place and legible.
4. Check platform is securely fastened to platform support.
5. Check wheels and tyres.
6. Check outriggers / stabilisers (if applicable) for condition, micro switch operation and security.
7. Check batteries for condition, cleanliness, connectors and electrolyte levels.
8. Check engine oil and coolant levels (if applicable).
33
9. Check Installation of all guards, covers and boom clamps.
10. Check for loose, missing or damaged parts.
11. Check all hydraulic hoses and electrical cables and wiring.
12. Check hydraulic, fuel and air systems for leaks.
13. Do not exceed rated platform capacity.
14. Check foot pedal for proper operation (if applicable).
15. Check all operating and emergency controls - select an area free from obstructions and hazards. Exercise extreme caution
throughout the checking procedure especially when checking brakes.
16. Check operation of emergency handpump.
17. Check all brakes and lights.

110V
18. Check tilt sensor / alarm horn and beacons.
19. Check high engine and / or high drive limit switches.
0
20. Check and refer to operating and workshop manual for further daily / periodic checks and inspections.

0
DO NOT OPERATE A MALFUNCTIONING MACHINE P14908/001 P17719/01
P19605/01

34 35

0 P19056/01

36
NOTICE
READ THIS BEFORE OPERATING THIS MACHINE
THIS NOTICE DOES NOT REPLACE THE OPERATING MANUAL WHICH SHOULD BE READ BEFORE OPERATING THIS
MACHINE FOR THE FIRST TIME

BEFORE USE TO OPERATE BOOMS

Refer to the operating manual located in the platform and To operate from ground or platform:
perform the daily maintenance / check routine as required.
1. Press and hold the green power button (or footswitch).
Read all labels on the machine.
2. Slowly move the desired control according to the
markings on the control panel.

0 ACTIVATING THE MACHINE

1.
2.
Ensure that all red Emergency Stops are out.
Turn the key switch at the ground control station to
activate the platform or base controls.
TO DRIVE AND STEER
1. Raise the flyboom (if applicable) to prevent damage to
platform when climbing slopes and improve visibility.
3. HR10/12 Only: Ensure that the hydraulic selector valve
2. Select the desired speed using the selector.
is in the correct position for the chosen control station.
3. HR10/12 Only: Push and hold green power button
4. To start the engine: turn the engine selector to the
then grip the drive joystick. Movement and steering
‘Start’ ( ) position, the engine will fire.
are achieved by slowly moving the joystick away from
5. To use battery power (if applicable): turn the platform
the neutral position.
selector to the ‘Battery’ ( ) position.
3. HR15/17/18/21 Only: Grip the drive joystick and hold
6. Cold diesel engines: Push and hold the ‘Glow’ button
the trigger switch at the front. Movement is achieved
( ) or turn the engine selector to ‘Glow’ ( ) for 10
by slowly moving the joystick away from the neutral
seconds (as applicable) then turn the selector to the
position and steering, by using the thumb rocker
‘Start’ position and the engine will fire.
switch located on top of the joystick.
4. Use the colour coded arrows on the platform controls
EMERGENCY STOP and chassis to determine which direction the machine
Pushing in an emergency stop will stop all functions and turn will travel.
the engine off. 5. For a controlled stop slowly return the joystick to the
neutral position.
EMERGENCY HANDPUMP 6. For a quick stop release the joystick (WARNING: The
machine will continue to run a small distance).

spanish
In the event that the controls fail or the operator becomes

german
7. To halt the machine in an emergency press the
incapacitated the booms can be operated by using the hand
emergency stop button (WARNING: The sudden stop
pump which is located under this cover.
may affect the operator’s balance).

french
P16752/01 LOW BATTERY WARNING (Battery models) AFTER USE
If the siren sounds and operations become intermittent, the
1. Return the machine to the stowed position.
batteries need charging. Switch to engine power or charge the
2. Turn the base key switch to the centre ‘Off’ position.
machine immediately.
3. Remove all keys. Chock wheels.

P18870/01

labelling
37 P19748/01
38 39 MAX

MIN

ISO 22/32
P14415/001

5–11
issue 01
[email protected] Figure 5.3 Labels (31-39)