Chapt 3
Chapt 3
Sample Problem:
3.9 What is the impingement rate for nitrogen molecules on the inner surface of a
vacuum vessel having a pressure of 5 x 10
-6
Torr and a temperature of 25 C?
What is I for the same system at 5 x 10
-9
Torr?
Motion of Gas Molecules: As collisions occur between gas molecules and the inner
exposed surfaces of a vessel, the molecules are "diffusely" reflected, that is there is no
relationship between the arrival angle and the departure angle following a collision. The
angle of departure from a planar surface has been studied and was observed to follow a
cosine distribution as shown in figure 3.4
2
1
4 sec
Nv
I
cm
(
=
(
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100
97
87
71
50
26
90
75
60
45
30
Figure 3.4: Cumulative probability of departure angles of gas molecules departing a
smooth surface. For example, 50% of particles will depart with an angle of 30 or less.
Flow of Gas Through an Orifice: Let's do another thought experiment. Imagine a leak
free vacuum system comprised of two vessels separated by a closed valve. One vessel
contains nitrogen gas at a pressure of 5 x 10
-5
Torr and the other vessel is under
extreme high vacuum (5 x 10
-10
Torr). Both vessels are at room temperature. If we
suddenly open the valve what will happen during the pressure equilibration time? Only
those molecules that randomly impinge {molecular flow, right?} upon the opening
between the vessels will leave the vessel at higher pressure and move into the vessel at
lower pressure. Let me make the point clear by stating the reverse: those molecules in
the vessel at initially higher pressure that don't impinge upon the opening between the
vessels can not leave the vessel they are in. What this suggests is that the flow rate for
gas molecules leaving a vessel is a function of the collision rate of molecules per unit
surface area. The number of gas molecules leaving is:
2
1
4 sec
Nv
I
cm
(
=
(
The volume of gas leaving may be
calculated by dividing the number of
gas molecules leaving by the number
of molecules per unit volume (N)
The volumetric flow rate of gas
through a hole is independent of the
gas pressure; but depends on the
gas velocity, v, which is a function of
temperature and molecular weight.
For the situation in which the mean free path of gas molecules is greater than the
diameter of the opening in the wall of the chamber, the volumetric flow rate (s) is given
by:
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4
1.455 10
4
m
v T
S x
W
= =
S= volumetric flow rate [L/s]
T= absolute temperature [K]
W
M
= molecular weight [g/mole]
Modes of Gas Flow Under Various Vacuum Conditions
The three modes of gas flow that we will be interested in describing are: turbulent (or
viscous), laminar (or transition) and molecular flow.
The flow regime created when air is induced to move through cylindrical tubes is a
function of the tube diameter and the average pressure.
For these equations, D is the inside
diameter, in inches, and P
bar
is the
average pressure in Torr
Criteria for Viscous Flow Regime
Criteria for Molecular Flow Regime
Criteria for Transition Flow Regime
Upon initiating a pump down, the flow of gas molecules is often turbulent, exhibiting
eddies and currents much like a raging rapid.
Figure 3.5 Viscous flow of gas molecules during pump down.
0.18 DP
0.004 0.18 DP
0.004 DP
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Figure 3.6 Gas molecules in transition flow conditions. Mean free path is roughly
equivalent to the pipe diameter.
Figure 3.7 Gas molecules in molecular flow conditions. Mean free path is greater than
1.5 times the pipe diameter.
Gas Flow Rates
Volumetric: Flow rate (S) is the volume amount of gas that passes by a point per unit
time. Examples of units are: liters/second or cubic feet/ minute. The volumetric flow rate
may be considered to be the pumping speed of a system at a specified point in the
conductance path.
Quantitative: Flow rate (Q) is the amount of gas that passes by a point per unit time.
Units are: Torr-liters/second. The quantitative flow rate is also referred to as the
throughput, or mass flow, and is constant everywhere in the vacuum system, unless gas
is leaking or is being captured or condensed along the path.
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foreline
valve
Q
Q
Vacuum Chamber
TC1
TC2
IG1
vent valve chamber
rough valve
head gate
valve
chamber vent
DP vent
IG2
TC3
Figure 3.8 Gas flowing through a vacuum system beginning at the inlet to the vacuum
vessel and exiting at the exhaust of the roughing pump. At all locations in the vacuum
circuit the quantitative flow rate (Q) is the same.
Q SP =
Q= quantitative flow rate [torr-liters/sec.]
S= volumetric flow rate [liters/sec]
P= pressure [Torr]
Conductance in a Vacuum System:
Gases moving through conductance elements (pipes, tubes, vessels, and orifices) in a
vacuum system encounter resistance to their motion. At higher pressures, this
resistance is a function pressure differnce and geometry of the conductance element.
1 2
P P
Z
Q
=
Z= resistance [sec/liter]
P= pressure [Torr]
Q=flow rate [Torr-L/s]
Conductance is the inverse of resistance and therefore,
1 2
1 Q
C
Z P P
= =
C= conductance [liter/sec]
Even very simple vacuum systems are comprised of many conductance elements,
some are connected in series, some in parallel. Let's examine how to calculate the
effect of various components in simple systems.
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Vacuum
chamber
valve trap
pump
90 elbow
C1 C2
C3
Figure 3.9 Conductance elements connected in Series
1 2 3
1 1 1 1 1
...
T i
C C C C C
= + + + =
C
T
= total conductance for elements C
1
,
C
2
, C
3
that are connected in Series
C1
Vacuum
chamber
C2
Figure 3.10 Conductance elements connected in parallel.
1 2 3
...
T i
C C C C C = + + + =
C
T
= total conductance for elements C
1
, C
2
,
etc.
which are connected in Parallel in
figure 3.10
Sample Problems
3.10 For the vacuum system shown in figure 3.9, if C
1
= 50 L/s, C
2
=100 L/s and C
3
=
100 L/s what is the total conductance of the three elements?
3.11 In figure 3.10, if C
1
and C
2
, have the same values as in the previous problem,
what is the net conductance of the assembly?
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Calculation of Conductance
In this section we will present several "general use" formulas for calculation of
conductance's under commonly encountered situations.
Viscous Flow: For the situation in which the mean free path, L, is approximately the
same as the diameter of the conductance element; the throughput, Q
v
, for dry air is
given by:
4
1 2
3000
( )
sec
v
PD Torr liters
Q P P
L
(
=
(
P= average pressure
(P
1
+P
2
)/2
D= tube diameter [inches]
L= tube length [inches]
Conductance for this situation is given by:
1` 2
( )
v
v
Q
C
P P
=
4
3000
sec
v
PD liters
C
L
(
=
(
{Note: conductance element length and diameter (L and D , respectively) are in inch
units.}
Molecular Flow: For the situation in which the mean free path of molecules is much
larger than the diameter of the conductance element, the relationships for throughput, Q
and conductance, C
m
are given by:
3
1 2
80
( )
m
D
Q P P
L
=
1 2
( )
m
m
Q
C
P P
=
3
80
m
D
C
L
=
Now let's apply this information to the calculation of pumping speeds in a simple
vacuum system.
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Q
P1 P2
S
S
C
t
p
Figure 3.11: A simple vacuum system.
At any location in the vacuum circuit the volumetric flow rate or pumping speed at that
point can be found if we know the pressure at that point, the pressure at the pump, and
the conductance of the path connecting these two. At the chamber side of the system
P
1
= Q/S
t
, and similarly at the pump side, P
2
=Q/S
p
. We will make use of the relationship
between mass flow (Q), pressure drop (P
1
-P
2
), and conductance (C):
1 2
( ) Q P P C =
Substituting Q/S
t
for P
1
and Q/S
p
for P
2
we get:
t p
Q Q
Q C
S S
| |
=
|
|
\ .
Dividing both sides of the equation by QC we get:
1 1 1
t p
C S S
=
Now we can solve for S
t
, the pumping speed at the chamber orifice.
Sample Problem:
3.12 For the simple vacuum system pictured in figure 3.11, calculate the pumping speed
at the chamber if the pump has a speed of 200 L/s, the pressure at the vacuum
pump is 5 x 10
-6
, and the conductance element is a tube 30" long by 2" in
diameter.
Conductance of apertures will become important when performing vacuum system
calculations when tube diameters abruptly change diameter by a factor of two or more
(see picture below).
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8"
While accurate equations for aperture flow are complex in the viscous flow regime, this
approximation is often reasonably valid:
A = Area of circular or nearly square aperture.
C
v
= Conductance in l/s in viscous regime
In the molecular flow regime the following is valid for Nitrogen near room temperature:
A = Area of circular or nearly square aperture.
C
v
= Conductance in l/s in molecular regime
Before purchasing components for and building an expensive vacuum system,
calculations are generally performed that provide information as to the amount of time
that will be needed to evacuate the vacuum system to a certain pressure. Typically the
calculation is broken (partitioned) into five or more "pressure intervals" and at each
interval the conductance of the tubulation between the vessel and pump is calculated.
The pump speed delivered to the vessel is calculated, and finally, the time to pump from
the upper pressure limit of the interval to the lower pressure limit of the interval is
computed. The calculation is performed in segments because both conductance (in
viscous flow) and pump speed change as pressure decreases. Plots on the following
page give the general behavior of tube conductance and vacuum pump speed as a
function of pressure.
t = time to pump from pressure P
1
to P
2,
(sec)
V = Chamber volume, incl. tubulation, (liters)
St = delivered pump speed, (liters/second)
Pressure Interval 1: Time required to pump from 760 Torr to 100 Torr.
A. Calculate the conductance of the tube between the pump and vessel (be sure to
check for viscous or molecular flow conditions).
B. Use a pump efficiency curve to determine the volumetric pumping speed of the
pump for the pressure interval of interest.
C. Calculate the delivered pump speed.
D. Calculate the time to pump from P
1
to P
2
.
Repeat steps A through D for the following pressure intervals:
Pressure Interval 2: Time required to pump from 100 Torr to 10 Torr.
Pressure Interval 3: Time required to pump from 10 Torr to 1 Torr.
130
v
C A =
75
m
C A =
1
2
ln
t
P V
t
S P
| |
=
|
\ .
3"
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Pressure Interval 4: Time required to pump from 1 Torr to 0.1 Torr.
Pressure Interval 5: Time required to pump from 0.1 Torr to 0.01 Torr.
C
o
n
d
u
c
t
a
n
c
e
Pressure
molecular flow
viscous flow
transition flow
C=
3000 PD
L
4
C=
80 D
L
3
C=
3000 PD
4
L
80 D
3
+
Figure 3.1 Conductance vs. pressure for dry air being pumped through a tube of
circular cross section.
1000 100 10 1 .1 .01
.1
1
10
100
Pressure [Torr]
P
u
m
p
S
p
e
e
d
[
L
i
t
e
r
s
/
s
e
c
]
Figure 3.2 Pump speed vs. pressure for an oil sealed mechanical pump.
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For Further Reading:
Kinetic theory of gases-
High Vacuum Technology, Hablanian, Marsbed, M., Marcel Dekker, INC., New York,
New York. 1990.
Vacuum system calculations-
High Vacuum Technique, Yarwood, J., Chapman and Hall, Ltd., 11 New Fetter lane,
London, 1967.
High Vacuum Technology, Hablanian, Marsbed, M., Marcel Dekker, INC., New York,
New York. 1990.
A User's Guide to Vacuum Technology, O'Hanlon, John F. John Wiley & Sons New
York, New York. 1980.
Practical Vacuum Systems, LaPelle, Roland R. , McGraw-Hill Book Co. New York, New
York. 1972.
Answers to Chapter 3 Sample Problems
3.1 4" view port has a surface area = x r
2
=3.14 x 4 = 12.6 sq. in.
12.6 sq. in x 14.7 lbs/sq. in = 185 lbs.
3.2 Sodium (reactive metal), pure iron (oxidizes rapidly in moist air), and lithium
(reactive metal).
3.3 As pressure decreases, thermal conductivity and electrical conductivity of air
should both decrease.
3.4 140 liters.
3.5 63 mTorr.
3.6
A. Solve for the number of moles, n in the vessel.
step 1: convert pressure 50 mTorr/760 Torr = 6.58 x 10
-5
atm
step 2: convert temperature 25 C + 273= 298k
step 3: PV=nRT (6.58 x 10
-5
atm)(100 L)=n(0.08206L-atm/k-mol)(298k)
n= 2.69 x 10
-4
moles of gas molecules.
B. Solve for the number of molecules in the vessel.
{there are 6.02 x 10
23
molecules per mole}
(2.69 x 10
-4
moles)(6.02 x 10
23
molecules per mole)=1.62 x 10
20
molecules.
C. Solve for the number of molecules per cubic centimeter.
(1.62 x 10
20
molecules/100 liters)/100=
1.62 x 10
18
molecules/liter.
(1.62 x 10
18
molecules/liter)/1000 cubic centimeters/liter=
1.62 x 10
15
molecules/cubic centimeter
3.7 T=373k, M=28g/mole. V=53,100 cm/sec.
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3.8 Given: T=25 C, V=50 liters, P=5 x 10
-6
Torr.
A. Solve for the number of moles of gas, using the ideal gas law.
step 1: convert pressure (5 x 10
-6
Torr)/760 Torr = 6.7 x 10
-9
atm.
step 2: convert temperature 25 C + 273= 298k
step 3: PV=nRT
(6.7 x 10
-9
atm)(50 L)=n(0.08206L-atm/k-mol)(298k)
n= 1.36 x 10
-8
moles of gas molecules in 50 liter volume.
B. Calculate the number of molecules in the 50 liter volume.
(1.36 x 10
-8
moles)(6.02 x 10
23
molecules per mole)= 8.2 x 10
15
molecules.
C. Calculate the number of molecules in one cubic centimeter.
(8.2 x 10
15
molecules/50 L)/50 L=1.64 x 10
14
molecules/L
(1.64 x 10
14
molecules/L)/1000 cubic centimeters/L=
N=1.64 x 10
11
molecules/cubic centimeter.
D. The mean free path, L =
3.9 I=1.92 x 10
15
molecules/sec-cm
2
.
3.10 C=25 L/s.
3.11 C=150 L/s
3.12 First calculate the conductance of the conductance element.given: tube is 30" long,
2" in diameter, assume molecular flow. C= 80 x (4")
3
/30"=21.33 L/s = 171 L/s.
Then use 1/S
1
=1/C + 1/S
2
to solve for S
1.
S
1
= 92 L/s.
Laboratory Exercise 3.1:
Measurement of pumping speed at the vacuum chamber
Experimental set-up: Select a working rotary vane mechanical pump and the
appropriate gages, tubulation, and fittings to assemble a vacuum system as shown in
figure 3.13 First, assemble the system with a short conductance element between the
chamber and pump. Calculate the conductance of the element using formulas
discussed in this chapter. Evacuate the chamber, allowing the mechanical pump to
achieve its base pressure. Record P
1
and P
2
, and using the calculated value of C, and
the manufacturer's value of pump speed, solve for the pumping speed at the chamber.
Repeat the experiment for a much longer conductance element of the same diameter.
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Q
P1 P2
S S
C
TC2 TC1
t
p
Figure 3.13 Experimental setup for measurement of pumping speed at the vacuum
chamber.
Discussion:
Did the change in conductance element length between the pump and chamber
cause the expected change in pumping speed as measured at the chamber?
Why or why not?