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Revise Insp Report - 1 PDF

1) Astec valves & fittings pvt. ltd. conducted an inspection of valve manifolds and issued a certificate conforming to EN 10204-3.1 standards. 2) Raw material traceability and chemical/mechanical properties tests were performed on the components. 3) Dimensional checks, hydraulic/pneumatic pressure tests, and seal leak tests were carried out and all valves passed without leakage.

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Shankar Raj
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297 views

Revise Insp Report - 1 PDF

1) Astec valves & fittings pvt. ltd. conducted an inspection of valve manifolds and issued a certificate conforming to EN 10204-3.1 standards. 2) Raw material traceability and chemical/mechanical properties tests were performed on the components. 3) Dimensional checks, hydraulic/pneumatic pressure tests, and seal leak tests were carried out and all valves passed without leakage.

Uploaded by

Shankar Raj
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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astec valves & fittings pvt. ltd.

INSPECTION CERTIFICATE
Conforming to EN 10204-3.1 Inspection Cert. No. Customer Name Purchase Order No. Project Name Work Order No. Part Description Part No. Drawing No. Marking : : : : : : : : :
IC/LNT/E10/013 M/S. L&T ELECTRICAL & AUTOMATION FZE 4130001570 ---EXP/10 4 VALVE MANIFOLD B TYPE, 2 ISOLATION & 2 DRAIN, 1/4" NPT(F) PROCESS X 1/4" NPT(F) DRAIN S6-4-VMB-4I2-4D2 4-VMB-4I2-4D2 MATERIAL TYPE, LOT NO., BRAND NAME, SIZE.

Date : P.O. Date : WO Sr. No.: PO Sr. No.: Material : Quantity :

09-10-2012 18.08.2012 13 13 SS316-NACE 05 NOS.

RAW MATERIAL TRACEABILITY REPORT: R.M. Size


95 X 145 X 125mm Patta 7/8 Hex 14mm Hex 11mm Dia 22mm Hex 14mm Hex 11mm Dia

Part No.
4-VMB-4I2-4D2 SNV-22-02-F SNV-22-04-F SNV-22-03A-F A.T-22-02-F A.T-22-04-F A.T-22-03A-F

Part Description
Body Bonnet Pusher Spindle Bonnet Pusher Spindle

Raw Material Specification


ASTM A 182 F 316 ASTM A 479 TYPE 316L ASTM A 479 TYPE 316L ASTM A 276 TP 316 ASTM A 479 TYPE 316L ASTM A 479 TYPE 316L ASTM A 276 TP 316

Batch No.
L81P I99SF I160B H50P J120B I160B H50P

Raw Material TC No. / Date


H1/13/059 / 20-08-2012, 1222193 / 03-10-2012 2919531 / 26-08-2009, 2949720 / 31-03-2010 2930440 / 17-11-2009, 2000050 / 01-04-2011 2812475 / 20-06-2008, 2815049 / 08-07-2008, 2826736 / 03-10-2008 1023455 / 08-09-2010, 2002070 / 18-04-2011 2930440 / 17-11-2009, 2000050 / 01-04-2011 2812475 / 20-06-2008, 2815049 / 08-07-2008, 2826736 / 03-10-2008

CHEMICAL ANALYSIS: As per test certificates attached with inspection report. MECHANICAL PROPERTIES: As per test certificates attached with inspection report. DIMENSIONAL & VISUAL CHECK RESULT: Parameters / Dimensions
THREAD MOUNTING HOLE CTC HOLE CTC HOLE THICKNESS

Specification / Tolerance
1/4 NPT(F) 12.0 1.0 54.0 1.0 41.0 1.0 38.0 1.0

Instrument Used
A/TPG/129 A/VRC/07 A/VRC/07 A/VRC/07 A/VRC/07

Results 1
OK 12.12 54.16 40.92 38.36

2
OK 12.16 53.70 41.26 38.20

3
OK 12.02 54.04 41.38 38.0

Result / Remark *
------

100% VISUAL INSPECTION & DIMENSIONAL CHECK CARRIED OUT BY ASTEC.

HYDRO / PNEUMATIC TEST RESULT: Type of Testing Hydraulic Test Pneumatic Test Test Pressure (Seat & Body)
6000 Psig 1000 Psig

Duration in minutes
10 05

Result No leakage found No leakage found

F/QC/05 REV. 01

astec valves & fittings pvt. ltd. |

Inspection certificate Page 1 of 2

astec valves & fittings pvt. ltd. INSPECTION CERTIFICATE


Conforming to EN 10204-3.1 Inspection Cert. No. :
IC/LNT/E10/013

Date :

09-10-2012

5 STROKE PRODUCTION SEAL LEAK TEST RESULT: Type of Testing Hydraulic Test Pneumatic Test REMARKS:
100% OF VALVES WERE INSTALLED ON HYDRO AND PNEUMATIC TEST AS PER 5 STROKE PRODUCTION SEAL LEAK TEST MENTIONED IN THE ABOVE TABLE. NO LEAKAGE FOUND & HENCE ALL VALVES PASSES THE TEST.

Test Pressure (Seat & Body)


6000 Psig 1000 Psig

Duration in minutes
10 05

Result No leakage found No leakage found

DELIVERY CONDITION:
THE VALVES WERE THROUGHLY CLEANED. THE THREAD ARE CAPPED AND PACKED IN ASTEC CARTONS.

QC Inspector Sign / Date ( Astec )

Inspector Sign / Date ( TPIA / Client )

F/QC/05 REV. 01

astec valves & fittings pvt. ltd. |

Inspection certificate Page 2 of 2

astec valves & fittings pvt. ltd. INSPECTION CERTIFICATE


Conforming to EN 10204-3.1 Inspection Cert. No. Customer Name Purchase Order No. Project Name Work Order No. Part Description Part No. Drawing No. Marking : : : : : : : : :
IC/LNT/E10/014 M/S. L&T ELECTRICAL & AUTOMATION FZE 4130001570 ---EXP/10 2 VALVE MANIFOLDS F TYPE + MOUNTING BRACKET S6-2VMS3 2VMS3 MATERIAL TYPE, LOT NO., BRAND NAME, SIZE.

Date : P.O. Date : WO Sr. No.: PO Sr. No.: Material : Quantity :

09-10-2012 18.08.2012 14 14 SS316 47 NOS.

RAW MATERIAL TRACEABILITY REPORT: R.M. Size


65 X 35mm Patta 7/8 Hex 14.2mm Hex 12mm Dia

Part No.
S6-2VMS3 SNV-22-02-F SNV-22-04-F SNV-22-03A-F

Part Description
Body Bonnet Pusher Spindle

Raw Material Specification


ASTM A 182 F 316L ASTM A 182 F 316L ASTM A 479 TYPE 316 ASTM A 276 TP 316

Batch No.
L203P K91PS K34P H50P

Raw Material TC No. / Date


1220067 / 13-09-2012 2008969 / 03-06-2011 1048367 / 01-03-2011, 2002829 / 22-04-2011 2812475 / 20-06-2008, 2815049 / 08-07-2008

CHEMICAL ANALYSIS: As per test certificates attached with inspection report. MECHANICAL PROPERTIES: As per test certificates attached with inspection report. DIMENSIONAL & VISUAL CHECK RESULT: Parameters / Dimensions
THREAD THREAD MOUNTING HOLE CTC HOLE THICKNESS

Specification / Tolerance
1/2 NPT(F) 1/4 NPT(F) 7.0 1.0 51.0 1.0 31.50 1.0

Instrument Used
A/TPG/127 A/TPG/129 A/VRC/07 A/VRC/07 A/VRC/07

Results 1
OK OK 7.08 51.28 31.64

2
OK OK 7.0 51.36 31.60

3
OK OK 7.04 51.16 31.76

Result / Remark *
------

100% VISUAL INSPECTION & DIMENSIONAL CHECK CARRIED OUT BY ASTEC.

HYDRO / PNEUMATIC TEST RESULT: Type of Testing Hydraulic Test Pneumatic Test Test Pressure (Seat & Body)
6000 Psig 1000 Psig

Duration in minutes
10 05

Result No leakage found No leakage found

5 STROKE PRODUCTION SEAL LEAK TEST RESULT: Type of Testing Hydraulic Test Pneumatic Test REMARKS:
100% OF VALVES WERE INSTALLED ON HYDRO AND PNEUMATIC TEST AS PER 5 STROKE PRODUCTION SEAL LEAK TEST MENTIONED IN THE ABOVE TABLE. NO LEAKAGE FOUND & HENCE ALL VALVES PASSES THE TEST.

Test Pressure (Seat & Body)


6000 Psig 1000 Psig

Duration in minutes
10 05

Result No leakage found No leakage found

F/QC/05 REV. 01

astec valves & fittings pvt. ltd. |

Inspection certificate Page 1 of 2

astec valves & fittings pvt. ltd. INSPECTION CERTIFICATE


Conforming to EN 10204-3.1 Inspection Cert. No. DELIVERY CONDITION:
THE VALVES WERE THROUGHLY CLEANED. THE THREAD ARE CAPPED AND PACKED IN ASTEC CARTONS.

IC/LNT/E10/014

Date :

09-10-2012

QC Inspector Sign / Date ( Astec )

Inspector Sign / Date ( TPIA / Client )

F/QC/05 REV. 01

astec valves & fittings pvt. ltd. |

Inspection certificate Page 2 of 2

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