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Calculation Selection of Number of Teeth On Sprocket

The document summarizes the design calculations for selecting components for a sprocket and chain transmission system. It calculates the transmission ratio, selects standard sprocket teeth and chain pitch, determines the service factor and design load, checks the factor of safety, calculates speed and power transmitted, and checks the bearing stress and required chain length. The design was found to be safe based on the working factor of safety exceeding the minimum and allowable bearing stress exceeding the induced stress.

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Dhanukrishnan
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48 views

Calculation Selection of Number of Teeth On Sprocket

The document summarizes the design calculations for selecting components for a sprocket and chain transmission system. It calculates the transmission ratio, selects standard sprocket teeth and chain pitch, determines the service factor and design load, checks the factor of safety, calculates speed and power transmitted, and checks the bearing stress and required chain length. The design was found to be safe based on the working factor of safety exceeding the minimum and allowable bearing stress exceeding the induced stress.

Uploaded by

Dhanukrishnan
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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CALCULATION SELECTION OF NUMBER OF TEETH ON SPROCKET Transmission ratio; i= 1 Driver sprocket, z1= 30 Driver sprocket, z2= 30 SELECTION OF STANDARD

PITCH Standard pitch, p= 15.875 mm SELECTION OF CHAIN Chain type: Duplex chain DR50 CALCULATION OF SERVICE FACTOR ks= k1.k2.k3.k4.k5.k6 k1= 1.25 (Load with mild shocks) k2= 1.25 (Fixed centre distance) k3= 0.8 k4= 1 (horizontal drive) k5= 0.8 k6= 1.25 ks= 1.25 x 1.25 x 0.8 x 1 x 0.8 x 1.25 ks= 1.25 DETERMINATION OF LOAD Load, PT= 450 kg PT= 4414.5 N

Design Load= Load x service factor Design Load= 4414.5 x 1.25 Design Load= 5518.12 N CALCULATION OF WORKING FACTOR OF SAFETY Factory of safety= Breaking Load/ Design Load Breaking Load= 4440 kgf= 44400N Factor of safety= 44400/5518.12 Factor of safety = 8.04 CHECK FACTOR OF SAFETY Minimum value of factor of safety= 7 Working factor of safety= 8.04 Working Factor of safety> Minimum Factor of safety Hence design is safe. CHECK BEARING STRESS Velocity, v= z1pN/6 v= 30 x 15.875 x 50/60 v= 396.87 mm/s v= 0.39 m/s Bearing Area= 140mm2 Weight per metre= 1.78kgf Power transmitted basis of breaking load, N= Q x v/(102.n.ks) Where, Q- Breaking Load= 4440 kgf

Power, Q= 4440 x 0.39 / (102 x 7 x 1.25) Power, Q= 1.94 kW Bearing stress, N= .A.V/102ks =102.ks.N/A.V = 102 x 1.25 x 1.94/ 140 x 0.39 = 29.6 N/mm2 Allowable bearing stress = 35 N/mm2 Allowable bearing stress > Induced Stress CALCULATION OF LENGTH OF CHAIN Number of links, lp=2ap + (z1+z2)/2 + [(z2 z1/2 )2 / ap]

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