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Inspection and Test Plan For Structural Steel Erection: ITP NO: 7979-ITP-ME-019 Rev.2

The document provides an inspection and test plan for structural steel erection for a project in Qatar. It outlines 8 quality control activities to be performed including receiving materials, preparing foundations, erecting structural members, bolt tightening, and final acceptance. For each activity, it specifies the controlling documentation, acceptance criteria, verification personnel, inspection details, and frequency of inspection. The plan was prepared by Dodsal Pte Ltd. and revised to address initial comments and corrections from KBRT, the project client.

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Santosh Kumar Bogela
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© Attribution Non-Commercial (BY-NC)
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Download as XLS, PDF, TXT or read online on Scribd
9K views

Inspection and Test Plan For Structural Steel Erection: ITP NO: 7979-ITP-ME-019 Rev.2

The document provides an inspection and test plan for structural steel erection for a project in Qatar. It outlines 8 quality control activities to be performed including receiving materials, preparing foundations, erecting structural members, bolt tightening, and final acceptance. For each activity, it specifies the controlling documentation, acceptance criteria, verification personnel, inspection details, and frequency of inspection. The plan was prepared by Dodsal Pte Ltd. and revised to address initial comments and corrections from KBRT, the project client.

Uploaded by

Santosh Kumar Bogela
Copyright
© Attribution Non-Commercial (BY-NC)
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Dodsal Pte Ltd.

Q - Chem Project, Doha, Qatar. Job No: 7979/G2/010

INSPECTION AND TEST PLAN FOR STRUCTURAL STEEL ERECTION


ITP NO: 7979-ITP-ME-019 Rev.2
SL. NO. CONTROLING DOCUMENT ACCEPTANCE CRITERIA VARIFICATION PERSONNEL VERIFICATION DOCUMENT INSPECTION ACTIVITY I W V S H

QUALITY CONTROL ACTIVITY

FREQUENCY

Receive material from KBRT warehouse

7979-MST-ME-020-1

Visual Inspection As per Method Statement

All

Material Controller Material Controller and Erection Engineer

7979-MST-ME-020-1

Loading/Unloading temporary storage PRE ERECTION ACTIVITY

7979-MST-ME-020-1 7979-MST-ME-018-1

All

7979-MST-ME-020-1 7979-MST-ME-018-1

Check written erection sequence is available


PREPARATION OF FOUNDATION/SURFACE PREPARATION

Written Erection Sequence


7979-MST-ME-029-1

Various Structural Drawings and


QCC-A4-00-S-1002

All

Erection Engineer

Erection Drawings and


7979-MST-ME-029-1

Check foundation survey report for location/orientation of anchor bolts/levelling pads axis marks on foundation ERECTION Check for members installed. Dimensional check, Alignment/levelling of columns and beams

Installation Drawings

Various Structural Drawings and QCC-A4-00-S-1002

All

Surveyor / QC Inspector

DOD/Q-Chem/F015 Rev.1

Installation Drawings

KBRT Specification No: QCC-A4-00-S-1002


Rev.3

All

Surveyor / QC Inspector

DOD/Q-Chem/F189, F190 Rev.0

Grouting of Structure

7979-MST-ME-046-1 & QCC-A4-00-S-1002

Accepted as per grouting check list All bolts tightened & to have white paint identification after completion of tightening KBRT Specification, Installation drawings

All

Erection Engineer/ QC Inspector

DOD/Q-Chem/F019 Rev.0

Bolt Tightening

Torque tables of BS 4604

All HSFG Bolts

Erection Engineer/ QC Inspector

DOD/Q-Chem/F191 Rev.0

Final Acceptance

Erection Drawings

All

Erection Engineer/ QC Inspector

DOD/Q-Chem/F192 Rev.0

Page 3 0f 3

Legend: 1. Dodsal's Subcontractor 2. Dodsal 3. KBRT (Client) 4. Q-Chem I - Inspection, W - Witness, V - Verification, S - Surveillance, H - Hold Point

Distribution: Originator CM (Shop/Site) QA/QC

SL. NO.

QUALITY CONTROL ACTIVITY

CONTROLING DOCUMENT

ACCEPTANCE CRITERIA

FREQUENCY

VARIFICATION PERSONNEL

VERIFICATION DOCUMENT

INSPECTION ACTIVITY I W V S H

Receive material from KBRT warehouse

7979-MST-ME-020-1

Visual Inspection

All

Material Controller

7979-MST-ME-020-1

Legend: 1. Dodsal's Subcontractor 2. Dodsal 3. KBRT (Client) 4. Q-Chem I - Inspection, W - Witness, V - Verification, S - Surveillance, H - Hold Point

Distribution: Originator CM (Shop/Site) QA/QC

SL. NO.

QUALITY CONTROL ACTIVITY

CONTROLING DOCUMENT

ACCEPTANCE CRITERIA

FREQUENCY

VARIFICATION PERSONNEL

VERIFICATION DOCUMENT

INSPECTION ACTIVITY I W V S H

Receive material from KBRT warehouse

7979-MST-ME-020-1

Visual Inspection

All

Material Controller

7979-MST-ME-020-1

Legend: 1. Dodsal's Subcontractor 2. Dodsal 3. KBRT (Client) 4. Q-Chem I - Inspection, W - Witness, V - Verification, S - Surveillance, H - Hold Point

Distribution: Originator CM (Shop/Site) QA/QC

SL. NO.

QUALITY CONTROL ACTIVITY

CONTROLING DOCUMENT

ACCEPTANCE CRITERIA

FREQUENCY

VARIFICATION PERSONNEL

VERIFICATION DOCUMENT

INSPECTION ACTIVITY I W V S H

Receive material from KBRT warehouse

7979-MST-ME-020-1

Visual Inspection

All

Material Controller

7979-MST-ME-020-1

Legend: 1. Dodsal's Subcontractor 2. Dodsal 3. KBRT (Client) 4. Q-Chem I - Inspection, W - Witness, V - Verification, S - Surveillance, H - Hold Point

Distribution: Originator CM (Shop/Site) QA/QC

QATAR PETROCHEMICAL COMPLEX ETHYLENE UNIT

INSPECTION & TEST PLAN FOR STRUCTURAL STEEL ERECTION

KBRT SUBCONTRACT NO. 7979-S-SC- 010 DOCUMENT NO. : 7979-ITP-ME-019-2

Client : KELLOG BROWN & ROOT / TECHNIP

Project : QATAR PETROCHEMICAL COMPLEX ETHYLENE UNIT

Contractor : DODSAL PTE LTD.

Date : 12.02.2001

Format No: DOD/Q-Chem/F054 Rev.0 C:\mangesh 1\Format

7979-ITP-ME-019 Rev.2 Date of Issue: 12.02.2001 Page 1 of 3

INSPECTION & TEST PLAN FOR STRUCTURAL STEEL ERECTION

REVISION CONTROL

Revision Status 0 1 2

Date of Issue 11.11.2000

Details of Revision

Prepared by DODSAL S.K. Rotti S.K. Rotti S.K. Rotti

Reviewed by DODSAL R. Charles R. Charles R. Charles

Approved by DODSAL P.G. Sungra P.G. Sungra P.G. Sungra

Approved by KBRT

Initial KBRT comments 21.11.2000 incorporated Typographic error 12.02.2001 corrected

Format No: DOD/Q-Chem/F055 Rev.0 C:\mangesh 1\Format 7979-ITP-ME-019 Rev.2 Date of Issue: 12.02.2001 Page 2 of 3

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