n

INDIA

TEMA INDIA LTD.

B-607, BSEL Tech Park, Sector 30A,
Vashi, Navi Mumbai 400705.
Maharashtra - India.
Tel: +91-022-66900100
Fax: +91-022-67124533 -34
Email: [email protected]
n
Tema

Achhad (Unit-I)
Achhad Works, Survey No.9, Village Achhad,
National Highway No.8, Taluka Talasari,
District Thane, Maharashtra 401606 - INDIA.
Tel.: +91-02521-230119/120
Fax: +91-02521-230010
Email: [email protected]

n
Tema

Kherdi (Unit-II)
20/1/2, Udhava-Khanvel Road,
Silvassa, D & N.H.
INDIA 396210
Tel.: +91-0260-2677344
Fax: +91-0260-2677344
Email: [email protected]

n
Tema

Panoli (Unit-III)
Plot No. 667, Road, No.6,
G.I.D.C Estate, Panoli 394116.
Ankleshwar, Dist: Bharuch, Gujarat State
Tel.: +91-02646-272227
Fax: +91-02646-272319

Tema Panoli Sub Unit

Plot No. 201/18 & 201/19,
G.I.D.C.Estate, Panoli 394116.
Ankleshwar, Dist:Bharuch, Gujarat State
Tel.: +91 9328269092
Fax: +91-260-2677344
Email: [email protected]
n
USA

TEMA INDIA LTD.

P. O. Box 2453, Bellaire,
TX 77402, USA.
Tel.: (713) 729-6181
Eax: (832) 476-636
Email: [email protected]
n
Japan

Rohan MONGA d/b/a ASAHI TM,

2-3-14 Kiminomori-Higashi,
Togane-shi, Chiba, Japan

MOST RELIABLE AND EASIEST TO MAINTAIN EQUIPMENT

HIGH PRESSURE SCREW-PLUG HEAT EXCHANGER

The Screw Plug design for high pressure
heat exchangers is now being offered by
Tema India Ltd. with their own proprietary
technology.
Tema India Ltd.s proprietary
design
(patent pending) offers the safest, most
reliable and easiest to maintain exchanger.

Tema India Ltd. boasts of being one of the best in the line and one to have successfully produced two of the largest
and the most complicated ones in the world.
PLUG THREADS IN FINISHED CONDITION

FINAL PRODUCT READY FOR DISPATCH

TUBE BUNDLE INSERTION

The largest DEU Screw-Plug High-High type Heat Exchanger stacked assembly
Fabricated at Tema Kherdi facility for BPCL

Stack Weight
M.O.C

:
:

Project
Process

:
:

180 tons
SA336 F22 Cl3 + SS347 Clad
Shell (112+5)mm Thk
Hydrocracker
Chevron

The largest DEU Screw-Plug High-High type Heat Exchanger ever fabricated
ready to be put Into service at the CPCL refinery

Stack Weight
M.O.C

:
:

Project
Process

:
:

270 tons
SA336 F22 Cl3 + SS347 Clad
Shell (124+5)mm Thk
Hydrocracker
Chevron

EXPERIENCE LIST FOR SCREW-PLUG HIGH PRESSURE HEAT EXCHANGERS

Design Pressure
2
(Kg/cm g)
Sr.
No.

Equipment
Number

Qty

Client

Service

TEMA
Type

Design
Temperature
(DegC)

Size of
Exchanger

Shell

Tube

Shell

Tube

Shell ID x Tube
Length (mm)

Shell
THK
(mm)

Metallurgy

Channel
ID x THK
(mm)

Shell

Tube

Tubesheet

Channel

T/S
Thk.
(mm)

Empty
Weight
(Kgs)

Year

Inspection
Agency

Process
Licenser

84-E-03 A~C

IOCL,
HALDIA
LOBS

HDT FEED/ EFFLUENT

DEU

171

159

390

420

590 x 6000

40 + 2.5
Cladding

590 x 132

SA 387 GR 22 CL2 +
SS321 CLAD

SA 213
TP 321

SA 182
GR F321

SA 336 GR F22 CL3

+ SS347 WD

74

35000

2002

LRS

Mobil

84-E-06 A~C

IOCL,
HALDIA
LOBS

MSDW FEED / EFFLUENT

DEU

154

142

380

420

620 x 6000

37 + 2.5
Cladding

620 x 132

SA 387 GR 22 CL2 +
SS321 CLAD

SA 213
TP 321

SA 182
GR F321

SA 336 GR F22 CL3

+ SS347 WD

78

34000

2002

LRS

Mobil

84-E-07

IOCL,
HALDIA
LOBS

HTS OVHD/ RECYCLE GAS

DEU

173

136

232

280

410 x 4014

36

448 x 168

SA 516 GR 60

SA 213 T11

86

5000

2002

LRS

Mobil

207-E3A/B

CPCL,
CHENNAI

REACTOR FEED/ EFFLUENT

DFU

171.6

192.9

454

394

1727 x 5189

124+5
Strip W.D.

1783 x 195

SA 336 GR F22 CL3 +

SS347 WD

SA 213
TP316L

252

260000

2003

EIL

Chevron
Lummus
Globel

207-E4

CPCL,
CHENNAI

RX EFFLUENT/ CLPS LIQUID

DFU

112.9

169.3

343

343

1342 x 5210

64

1540 x 118

SA 516 GR 70

SA 213
TP321

SA 336 GR F22 CL3 + SS347WD

CHANNEL INTEGRAL WITH
TUBESHEET

275

48000

2003

EIL

Chevron
Lummus
Globel

207-E5

CPCL,
CHENNAI

STEAM
GENERATOR

DKU

35

168

343

343

1074/
1803 x 5695

32 / 20

1100 x 101

SA 516 GR 70

SA 213 T22

SA 336 GR F22 CL3

CHANNEL INTEGRAL WITH
TUBESHEET

198

29000

2003

EIL

Chevron
Lummus
Globel

207-E6

CPCL,
CHENNAI

INTER REACTOR EFFLUENT/

FRAC FEED

DEU

117.8

176.7

354

454

956 x 3325

48+3

1040 x 119

SA 516 GR 70 +
410S CLAD

SA 213
TP321

SA 336 GR F22 CL3 + SS347WD

CHANNEL INTEGRAL WITH
TUBESHEET

210

20000

2003

EIL

Chevron
Lummus
Globel

207-E7

CPCL,
CHENNAI

REACTOR EFFLUENT /RECYCLE

GAS

DEU

166.7

204.3

343

343

943 x 4111

63

999 x 121

SA 336 GR F22 CL3

SA 213 T11

SA 336 GR F11 CL3 SA 336 GR F22 CL3

148

23000

2003

EIL

Chevron
Lummus
Globel

207-E8

CPCL,
CHENNAI

COLD REACTOR EFFLUENT/

CLPS LIQUID

DFU

109.6

164.4

182

343

1290 x 6417

58

1425 x 116

SA 516 GR 70

SA 179

SA 266 GR4
CHANNEL INTEGRAL WITH
TUBESHEET

261

52000

2003

EIL

Chevron
Lummus
Globel

10

132-E-207 A/B

BPCL,
MUMBAI
HYDRO

1 ST STAGE REACTOR FEED/

EFFLUENT

DFU

176.3

193.4

454

444

1524 x 6310

112 + 5
Strip W.D.

1524 x 184

SA 336 GR F22 CL3 +

SS347 WD

SA 213
TP321

252

180000

2004

EIL

Chevron
Lummus
Globel

11

132-E-208

BPCL,
MUMBAI
HYDRO

INTER REACTOR/ FRAC FEED

EXCHANGER

DEU

121.9

181.2

445

454

1100 x 2403

105 + 5
Strip W.D.

1340 x 113

SA 516 GR 70 +
410S CLAD

SA 213
TP321

SA 336 GR F22 CL3 + SS347WD

CHANNEL INTEGRAL WITH
TUBESHEET

275

36000

2004

EIL

Chevron
Lummus
Globel

12

132-E-209

BPCL,
MUMBAI
HYDRO

REACTOR EFFLUENT/ MP
STEAM GENERATOR

DKU

30

175.1

390

429

1500/
2300 x 5400

38

1540 x 119

SA 516 GR 70

SB163UNS N08825

SA 336 GR F22 CL3+SS347WD

CHANNEL INTEGRAL WITH
TUBESHEET

198

47000

2004

EIL

Chevron
Lummus
Globel

13

132-E-210

BPCL,
MUMBAI
HYDRO

HHPS VAPOR/CLPS LIQUID EXG

DFU

115.5

173.8

343

343

955 x 5000

52

1040 x 115

SA 516 GR 70

SB163UNS N08825

SA 336 GR F22 CL3+SS347WD

CHANNEL INTEGRAL WITH
TUBESHEET

198

26000

2004

EIL

Chevron
Lummus
Globel

14

132-E-211

BPCL,
MUMBAI

HHPS VAPOR/
RECYCLE GAS EXG.

DFU

201.4

172.1

343

343

1100 x 4430

90

1100 x 147

SA 336 GR F22 CL3

SA 213 T11

SA 336 GR F11 CL3 SA 336 GR F22 CL3

148

38000

2004

EIL

Chevron
Lummus
Globel

15

132-E-212

BPCL,
MUMBAI

2ND STAGE REACTOR FEED/

EFFLUENT

DFU

178.2

191.7

454

412

1219 x 7017

92 + 5
Strip W.D.

1219 x 151

SA 336 GR F22 CL3 +

SS347 WD

SA 213
TP321

SA 336 GR F321

SA 336 GR F22 CL3

261

58000

2004

EIL

Chevron
Lummus
Globel

16

132-E-213 A/B

BPCL,
MUMBAI
LOBS

2ND STAGE REACTOR

EFFLUENT
REC GAS EXG.

DEU

176

200.1

397

343

888 x 2045

68

888 x 138

SA 336 GR F22 CL3

SA 213
T22

SA 336 GR F321

SA 336 GR F22 CL3

261

36000

2004

EIL

Chevron
Lummus
Globel

17

132-E-254 A/B/C/D

BPCL,
MUMBAI
LOBS

REACTOR FEED / EFFLUENT

EXCHANGER

DEU

191.9

204.7

454

400

650 x 4946

54 + 3

700 x 95

SA387GR22CL2+
SS321 CLAD

SA213TP321

SA336F321

SA336F22CL3+SS3
47WD

67

13000

2005

TEIL

Chevron
Lummus
Globel

18

132-E-256 A/B

BPCL,
MUMBAI
LOBS

DW HHPS VAPOR / MAKE-UP H2

EXCHANGER

DFU

182.4

225

304

282

406 x 4365

32

406 x 112

SA387GR22CL2

SA213T11

SA336F11CL3

SA336F22CL3

48

5000

2005

TEIL

Chevron
Lummus
Globel

19

E-4502 A/B/C/D

ULTRAMAR,
CANADA
DHDT

REACTOR FEED / EFFLUENT

EXCHANGER

DFU

90

108.62

476

412

1423 x 4877

50 + 5
W.O.L.

1473 x 115

SA336F22CL3 +
SS347 WOL

SA213TP316L

SA336F316L

SA336F22CL3+SS3
47WD

164

48000

2006

Fluor

Chevron
Lummus
Globel

20

E-4503

ULTRAMAR,
CANADA
DHDT

HHPS / VAPOR RECYCLE GAS

EXCHANGER

DFU

112.14

87.18

385

412

1168 x 5791

54

1205 x 114

SA336F22CL3

SA213TP11

SA336F22CL3

SA336F22CL3+
N06625 WD

108

39000

2005

Fluor

Chevron
Lummus
Globel

21

E-4504

ULTRAMAR,
CANADA
DHDT

HPPS VAPOR / CLPS LIQUID

EXCHANGER

DFU

4.6

24.16

172.78

172.8

1321 x 6096

40

1357 x 116

SA516GR70

SA179

SA765 GR II

SA765 GR II

207

53000

2005

Fluor

Chevron
Lummus
Globel

22

E-1210A/B

YANSAB
SAUDI ARABIA

BFW 1ND
PREHEATER

DEU

173.35+
FV

203.94

250

160

1016 x 6096

75

1073 x 123

SA516GR70

SA179

SA266 GR2

SA266 GR2

285

46000

2007

TECHNIP
ITALY

Chevron
Lummus
Globel

SA 182 F11 CL2

CHANNEL INTEGRAL WITH
TUBESHEET
SA 336 GR F316L

SA 336
GR F321

SA 336 GR F22 CL3

+ SS316LWD

SA 336 GR F22 CL3

+ SS347WD

EXPERIENCE LIST FOR SCREW-PLUG HIGH PRESSURE HEAT EXCHANGERS

Design Pressure
2
(Kg/cm g)
Sr.
No.

Equipment
Number

Qty

Client

Service

TEMA
Type

Design
Temperature
(DegC)

Size of
Exchanger

Shell

Tube

Shell

Tube

Shell ID x Tube
Length (mm)

Shell
THK
(mm)

Metallurgy

Channel
ID x THK
(mm)

Shell

Tube

Tubesheet

Channel

T/S
Thk.
(mm)

Empty
Weight
(Kgs)

Year

Inspection
Agency

Process
Licenser

23

E-1211

YANSAB
SAUDI ARABIA

BFW 2ND
PREHEATER

DEU

173.35+
FV

203.94

343

160

1270 x 6096

100

1339 x 147

SA516GR70

SA179

SA266 GR2

SA266 GR2

345

65000

2007

TECHNIP
ITALY

Chevron
Lummus
Globel

24

16-EE-00-201

BORL

2nd STAGE RX FEED /

EFFLUENT EXCHANGER

DFU

178.9

188.8

454

396

1245 x 6261

94+3

1245 x 144

SA387 GR22 CL-2 +

3THK AISI 321 CLAD.

SA213 TP 321

SA336 F321

SA336 F22 CL-3

+5THK AISI 347
W.D

162

61150

2008

EIL

Chevron
Lummus
Globel

25

16-EE-00-304
A/B

BORL

DHT REACTOR FEED/

EFFLUENT EXCHANGER

DFU

172

179

454

391

1397 x 6279

102+3

1397 x 149

SA387 GR22 CL-2 +

3THK AISI 321 CLAD.

SA213 TP 321

SA336 F321

SA336 F22 CL-3

+5THK AISI 347
W.D

180

145400

2008

EIL

Chevron
Lummus
Globel

26

16-EE-00-106

BORL

INTER-REACTOR EFFLUENT /
FRAC FEED EXCHANGER

DEU

136.3

177.2

429

454

1194 x 4016

70+5

1194 x 197

SA387 Gr.22 CL-2+

AISI 347 STRIP W.D.

SA213 TP 321

SA336 F22 CL3+AISI 347 W.D.

SA336 F22 CL3+AISI 347 W.D.

355

44350

2008

EIL

Chevron
Lummus
Globel

27

16-EE-00-108

BORL

1 ST STAGE RX EFFLUENT /
FRAC EXCHANGER

DEU

129.3

168.1

295

421

1194 x 3997

336

1194 x 170

SA516 GR.70

SA213 TP 321

SA336 F22 CL3+AISI 347 W.D.

SA336 F22 CL3+AISI 347 W.D.

336

38000

2008

EIL

Chevron
Lummus
Globel

28

16-EE-00-202 A/B

BORL

2 ND STAGE RX EFFLUENT /
FRAC EXCHANGER

DFU

136.1

176.9

340

396

1219 x 5824

72

1219 x 215

SA516 GR.70

SA213 T5

SA336 F5

SA336 F5

335

54200

2008

EIL

Chevron
Lummus
Globel

29

16-EE-00-401

BORL

DHT HHPS VAPOR / CLPS

LIQUID EXCHANGER

DEU

128

166.4

260

288

711 x3239

40

711 x 131

SA516 GR.70

SB163 UNS
NO.8825

SA336 F22 CL3+AISI 347 W.D.

SA336 F22 CL3+AISI 347 W.D.

188

11650

2008

EIL

Chevron
Lummus
Globel

30

16-EE-00-402

BORL

1 ST STAGE HHPS VAPOR /

FEED GAS EXCHANGER

DFU

202.5+HV

165.1+HV

263.3

214.6

1016 x4430

82

1016 x 129

SA387 Gr.22 CL-2

SA213 T11

SA336 F11 CL-2

SA336 F22 CL3

160

33050

2009

EIL

Chevron
Lummus
Globel

31

VH-E-04

BPCL-KR

HYDROCARBON &HYDROGEN

DFU

93

120.5 / FV

260

285

975 x 4000

46

1115 x 75

SA516Gr60

SA213T11

SA336F11CL2

SA336F11CL2

147

22000

2009

EIL

UOP

32

VH-E-06

BPCL-KR

HYDROCARBON & HYDROGEN

&
COOLING WATER

DEU

118 / FV

91

235

120

1025 x5750

68

1165 x 120

SA516Gr60

SA179

SA266CL4

SA266CL4

154

29000

2009

EIL

UOP

33

211-E-02

CPCL

REACTOR FEED
REACTOR EFFLUENT

DEU

99.1 / FV

87.5 / FV

361

417

1400 x 6000

55

1400 X 154

387Gr11 CL2+
SS321CL

SA213TP321

SA336F321

SA336F11CL2
+SS321

176

56000

2009

EIL

AXENS

34

211-E-3 A

CPCL

STRIPPER FEED
REACTOR EFFLUENT

DEU

66.8

86.8 /FV

353

381

1200 x4250

38+3

1100 X178

SA516Gr60+
SS321CL

SA213TP321

SA336F11CL2
+SS321WD

SA336F11CL2
+SS321WD

182

40000

2009

EIL

AXENS

35

211-E-3 B

CPCL

STRIPPER FEED
REACTOR EFFLUENT

DEU

66.8

86.8 /FV

320

367

1200 x4250

38+3

1100 X 178

SA516Gr60+
SS321CL

SA213TP321

SA336F11CL2
+SS321WD

SA336F11CL2
+SS321WD

182

39000

2009

EIL

AXENS

36

211-E-1A

CPCL

REACTOR FEED
REACTOR EFFLUENT

DEU

102.6 / FV

85.4 / FV

314

342

1475 x 6000

62

1475 X 161

SA387Gr11CL2

SA213TP321

SA336F321

SA336F11CL2+SS3
21

170

63000

2009

EIL

AXENS

37

211-E-1B

CPCL

REACTOR FEED
REACTOR EFFLUENT

DEU

102.6 / FV

85.4 / FV

296

323

1475 x 6000

62

1475 X 135

SA387Gr11CL2

SA213TP321

SA336F321

SA336F11CL2+SS3
21

170

63000

2009

EIL

AXENS

38

211-E-1C

CPCL

REACTOR FEED
REACTOR EFFLUENT

DEU

102.6 / FV

85.4 / FV

273

304

1475 x 6000

58

1475 x 135

SA387Gr11CL2

SA213T11

SA336F11CL2

SA336F11CL2

165

62000

2009

EIL

AXENS

39

211-E-1D

CPCL

REACTOR FEED
REACTOR EFFLUENT

DEU

102.6 / FV

85.4 / FV

245

283

1475 x 6000

72

1475 X 135

SA516Gr60

SA213T11

SA336F11CL2

SA336F11CL2

165

65000

2009

EIL

AXENS

40

211-E-1E

CPCL

REACTOR FEED
REACTOR EFFLUENT

DEU

102.6 / FV

85.4 / FV

215

256

1475 x 6000

76

1475 X 135

SA516Gr60

SA213T11

SA336F11CL2

SA336F11CL2

76

65000

2009

EIL

AXENS

41

211-E-1F

CPCL

REACTOR FEED
REACTOR EFFLUENT

DEU

102.6 / FV

85.4 / FV

173

224

1475 x 6000

76

1475 X 135.5

SA516Gr60

SA179

SA266CL4

SA266CL4

166

66000

2009

EIL

AXENS

42

50-E-5203

DYNAMIC FUELS
, LLC

HDO FEED / EFFLUENT

EXCHANGER

DFU

143.4/ FV

151.1/ FV

426

426

736 X 6000

46+3

780 X 112

SA387 Gr.22 CL-2+

SA240 Gr.321 CLAD

SA213 TP316

SA965 F316

SA336 F22 CL-3

+SA965 F316

180

14579

2009

U STAMP

43

50-E-5209

DYNAMIC
FUELS,
LLC

HDO GAS/GAS EXCHANGER

DEU

156.42/FV

70.30/FV

204

315

388 X 6848

32

442 X 123

SA516 Gr.60

SA213 T22

SA336 F22 CL3

SA336 F22 CL3

66

5061

2009

U STAMP

44

50-E-5214

DYNAMIC
FUELS,
LLC

HDO HOT SEPRATOR

COOLER

DFU

28.8 / FV

140.61 / FV

315/148

398/148

1143 X 6000

20

1143 X 188

SA516 Gr.60

SA213 TP321

SA336 F22 CL-3

+ AISI 347W.D.

SA336 F22 CL-3

+ AISI 347W.D.

280

1660

2009

U STAMP

EXPERIENCE LIST FOR SCREW-PLUG HIGH PRESSURE HEAT EXCHANGERS

Design Pressure
2
(Kg/cm g)
Sr.
No.

Equipment
Number

Qty

Client

Service

TEMA
Type

Design
Temperature
(DegC)

Size of
Exchanger

Shell

Tube

Shell

Tube

Shell ID x Tube
Length (mm)

Shell
THK
(mm)

Metallurgy

Channel
ID x THK
(mm)

Shell

Tube

Tubesheet

Channel

T/S
Thk.
(mm)

Empty
Weight
(Kgs)

Year

Inspection
Agency

Process
Licenser

45

50-E-5222

DYNAMIC
FUELS,
LLC

HI FEED/HDO EFFLUENT
EXCHANGER

DEU

80.8/FV

142.36/FV

343/148

426/148

559 X 4500

22

602 X 114

SA387 Gr.22 CL-2

SA213 TP321

SA336 F22 CL-3

+AISI 347 W.D

SA336 F22 CL-3

160

386

2009

U STAMP

46

50-E-5223

DYNAMIC
FUELS,
LLC

HDO FEED HEATER

DEU

28.82/FV

142.64/FV

426/148

426/148

584 X 6000

10+3

627 X 103

SA387 Gr.22 CL-2

+SA240 Gr.316 CLAD

SA213 TP 316L

SA965 F316

SA336 F22 CL-3

+AISI 316 W.D.

160

403

2009

U STAMP

47

50-E-5303

DYNAMIC
FUELS,
LLC

HI FEED/EFFLUENT
EXCHANGER

DEU

70.30/FV

80.85/FV

426/148

426/148

406 X 6000

16

449 X 106

SA387 Gr.22 CL-2

SA213 T22

SA336 F22 CL-3

SA336 F22 CL-3

62

265

2009

U STAMP

48

50-E-5313

DYNAMIC
FUELS,
LLC

HI EFFLUENT / PRODUCT
EXCHANGER

DFU

28.82/FV

68.54/FV

398/148

426/148

610 X 5000

12

653 X 113

SA387 Gr.22 CL-2

SA213 T22

SA336 F22 CL-3

SA336 F22 CL-3

110

394

2009

U STAMP

49

50-E-5314

DYNAMIC
FUELS,
LLC

HI FEED HEATER

DFU

28.82

79.09

426

426

711 X 6096

12

777 X 162

SA387 Gr.22 CL-2

SA213 T22

SA336 F22 CL-3

SA336 F22 CL-3

117

13197

2009

U STAMP

50

VH-E-03

BPCL

HOT SEPARATOR VAPOR

RECYCLE GAS EXCHANGER

DEU

152/FV

121.5/FV

290

385

1225 X 4250

78

1291 X 139

SA387 Gr.11CL2

SA213T22

SA336F22 CL-3

SA336 F22 CL-3

139

45494

2009

EIL

UOP

51

04-EE-002

NUMALIGARH
REFINERY

INTER REACTOR EXCHANGER

DEU

142.4

185.2

343

454

1118 X 8109

68 + 3

1119 X 313

SA516 Gr.60
+ SS410S CLAD

#REF!

SA336F22CL3
+SS347CLAD

#REF!

222

53352

2009

EIL / TPI

Chevron
Lummus
Globel

52

507-E-001 A

HEML

REACTOR FEED / EFFULENT

EXCHANGERS

DEU

91.2 / FV

76 / FV

386

391

1675 X 6000

58

1710 X 89.5

SA 387 GR 11 CL2

SA213 TP 321

SA 965 F321

SA 336 F11 CL2

+AISI 347 W.D.

205

59714

2010

EIL / U STAMP

AXENS
PROCESS

53

507-E-001 B

HEML

REACTOR FEED / EFFULENT

EXCHANGERS

DEU

91.2 / FV

76 / FV

391

391

1675 X 6000

60

1710 X 89.5

SA 387 GR 11 CL2

SA213 TP 321

SA 965 F321

SA 336 F11 CL2

+AISI 347 W.D.

205

60489

2010

EIL / U STAMP

AXENS
PROCESS

54

507-E-001 C

HEML

REACTOR FEED / EFFULENT

EXCHANGERS

DEU

91.2 / FV

76 / FV

391

391

1675 X 6000

55 + 3

1710 X
(84.5+5)

SA 387 GR 11 CL2
+SA240 GR.321 CLAD

SA213 TP 321

SA 965 F321

SA 336 F11 CL2

+AISI 347 W.D.

205

70427

2010

EIL / U STAMP

AXENS
PROCESS

55

507-E-001 D

HEML

REACTOR FEED / EFFULENT

EXCHANGERS

DEU

91.2 / FV

76 / FV

391

402

1675 X 6000

55 + 3

1710 X
(84.5+5)

SA 387 GR 11 CL2
+SA240 GR.321 CLAD

SA213 TP 321

SA 965 F321

SA 336 F11 CL2

+AISI 347 W.D.

205

84089

2010

EIL / U STAMP

AXENS
PROCESS

56

507-E-001 E

HEML

REACTOR FEED / EFFULENT

EXCHANGERS

DEU

91.2 / FV

76 / FV

392

417

1675 X 6000

55 + 3

1710 X
(84.5+5)

SA 387 GR 11 CL2
+SA240 GR.321 CLAD

SA213 TP 321

SA 965 F321

SA 336 F11 CL2

+AISI 347 W.D.

205

84089

2010

EIL / U STAMP

AXENS
PROCESS

57

507-E-003

HEML

RECYCLE GAS PREHEATER

DEU

92.1/FV

72/FV

327

371

1050 X 5500

52

1085 X 169

SA516 GR60

SA213 T 11

SA 336 F11 CL2

SA 336 F11 CL2

130

25515

2010

EIL / U STAMP

AXENS
PROCESS

58

509-E-001 A

HEML

REACTOR FEED / EFFULENT

EXCHANGERS

DEU

108

93.4

418

423

1675 X 6200

68

1710 X
(108.5+5)

SA 387 GR 11 CL2

SA213 TP 321

SA 965 F321

SA 336 F11 CL2

+AISI 347 W.D.

235

74930

2010

EIL / U STAMP

AXENS
PROCESS

59

509-E-001 B

HEML

REACTOR FEED / EFFULENT

EXCHANGERS

DEU

108

93.4

423

423

1675 X 6200

66 + 3

1710 X
(108.5+5)

SA 387 GR 11 CL2
+SA240 GR.321 CLAD

SA213 TP 321

SA 965 F321

SA 336 F11 CL2

+AISI 347 W.D.

235

74650

2010

EIL / U STAMP

AXENS
PROCESS

60

509-E-001 C

HEML

REACTOR FEED / EFFULENT

EXCHANGERS

DEU

108

93.4

423

424

1675 X 6200

66 + 3

1710 X
(108.5+5)

SA 387 GR 11 CL2
+SA240 GR.321 CLAD

SA213 TP 321

SA 965 F321

SA 336 F11 CL2

+AISI 347 W.D.

235

41878

2010

EIL / U STAMP

AXENS
PROCESS

61

509-E-001 D

HEML

REACTOR FEED / EFFULENT

EXCHANGERS

DEU

108

93.4

424

424

1675 X 6200

66 + 3

1710 X
(108.5+5)

SA 387 GR 11 CL2
+SA240 GR.321 CLAD

SA213 TP 321

SA 965 F321

SA 336 F11 CL2

+AISI 347 W.D.

235

41878

2010

EIL / U STAMP

AXENS
PROCESS

62

509-E-001 E

HEML

REACTOR FEED / EFFULENT

EXCHANGERS

DEU

108

93.4

424

437

1675 X 6200

66 + 3

1710 X
(108.5+5)

SA 387 GR 11 CL2
+SA240 GR.321 CLAD

SA213 TP 321

SA 965 F321

SA 336 F11 CL2

+AISI 347 W.D.

235

41878

2010

EIL / U STAMP

AXENS
PROCESS

63

509-E-001 F

HEML

REACTOR FEED / EFFULENT

EXCHANGERS

DEU

108

93.4

431

449

1675 X 6200

66 + 3

1710 X
(108.5+5)

SA 387 GR 11 CL2
+SA240 GR.321 CLAD

SA213 TP 321

SA 965 F321

SA 336 F11 CL2

+AISI 347 W.D.

235

41878

2010

EIL / U STAMP

AXENS
PROCESS

64

509-E-001 G

HEML

REACTOR FEED / EFFULENT

EXCHANGERS

DEU

108

93.4

431

449

1675 X 6200

66 + 3

1710 X
(108.5+5)

SA 387 GR 11 CL2
+SA240 GR.321 CLAD

SA213 TP 321

SA 965 F321

SA 336 F11 CL2

+AISI 347 W.D.

235

76561

2010

EIL / U STAMP

AXENS
PROCESS

65

509-E-002

HEML

1ST COLD LIQUID PREHEATER

DEU

68.2

88.6

406

418

1030 X 5250

52

1075 X
(75.5+5)

SA516 GR60

SA213 TP 321

SA 965 F321

SA 336 F11 CL2

+SS347 WD

210

26178

2010

EIL / U STAMP

AXENS
PROCESS

EXPERIENCE LIST FOR SCREW-PLUG HIGH PRESSURE HEAT EXCHANGERS

Design Pressure
2
(Kg/cm g)
Sr.
No.

Equipment
Number

Qty

Client

Service

TEMA
Type

Design
Temperature
(DegC)

Size of
Exchanger

Shell

Tube

Shell

Tube

Shell ID x Tube
Length (mm)

Shell
THK
(mm)

Metallurgy

Channel
ID x THK
(mm)

Shell

Tube

Tubesheet

Channel

T/S
Thk.
(mm)

Empty
Weight
(Kgs)

Year

Inspection
Agency

Process
Licenser

66

509-E-004

HEML

2ND COLD LIQUID PREHEATER

DEU

68.2

86.4 / FV

315

340

1125 X 4500

44

1170 X 84.5

SA516 GR60

SA179

SA266 GR4

SA266 GR 4

230

30760

2010

EIL / U STAMP

AXENS
PROCESS

67

509-E-003 A

HEML

RECYCLE GAS PREHEATER

DEU

109.3/FV

87.9 / FV

327

393

1100 X 6000

62

1170 X 77.5

SA516 GR60

SA213 T11

SA 336 F11 CL2

SA336 F11 CL2

155

54270

2010

EIL / U STAMP

AXENS
PROCESS

68

509-E-003 B

HEML

RECYCLE GAS PREHEATER

DEU

109.3/FV

87.9 / FV

389

409

1100 X 6000

52

1170 X 77.5

SA 387 GR 11 CL2

SA213 T11

SA 336 F11 CL2

SA336 F11 CL2

160

32132

2010

EIL / U STAMP

AXENS
PROCESS

69

140-EE-001A

NOCL

REACTOR FEED/EFFLUENT
EXCHANGER

DEU

108/FV
@AMB

96/FV
@AMB

205

290

1450 X 5938

64

1479 X 88.5

SA516 GR70

SA213 TP321

SA965 F321

SA336 F11 CL2+

AISI 347 W.D.

185

60500

2011*

TPI

CBI
LUMMUS

70

140-EE-001B

NOCL

REACTOR FEED/EFFLUENT
EXCHANGER

DEU

108/FV
@AMB

96/FV
@AMB

280

340

1450 X 5938

58+3

1479 X 88.5

SA387 GR11 CL2+

SA240 GR321 CLAD

SA213 TP321

SA965 F321

SA336 F11 CL2+

AISI 347 W.D.

185

59500

2011*

TPI

CBI
LUMMUS

71

140-EE-001C

NOCL

REACTOR FEED/EFFLUENT
EXCHANGER

DEU

108/FV
@AMB

96/FV
@AMB

330

375

1450 X 5938

58+3

1479 X 88.5

SA387 GR11 CL2+

SA240 GR321 CLAD

SA213 TP321

SA965 F321

SA336 F11 CL2+

AISI 347 W.D.

185

67500

2011*

TPI

CBI
LUMMUS

72

140-EE-001D

NOCL

REACTOR FEED/EFFLUENT
EXCHANGER

DEU

108/FV
@AMB

96/FV
@AMB

365

400

1450 X 5938

58+3

1479 X 88.5

SA387 GR11 CL2+

SA240 GR321 CLAD

SA213 TP321

SA965 F321

SA336 F11 CL2+

AISI 347 W.D.

185

67500

2011*

TPI

CBI
LUMMUS

73

140-EE-002

NOCL

STRIPPER FEED
PREHEATER

DEU

74.5/FV
@AMB

96.5/FV
@AMB

390/18

430/18

865 X 2850

32+3

894 X 84.5

SA516 GR70+
SA240 GR321 CLAD

SA213 TP321

SA965 F321

SA336 F11 CL2+

AISI 347 W.D.

195

17000

2011*

TPI

CBI
LUMMUS

74

700-E-1002A~C

HPCL

EFFLUENT-RECYCLEGAS
HOT EXCHANGER

DEU

98.5

124

180

180

950 x 5500

38+3

979x
69+5

SA387 GR11 CL2+

SA240 GR 321 CLAD

SA213
TP321

SA965 F321

SA336 F22 CL3+

AISI 347 W.D.

110

24

2011*

LRIS

75

700-E-1003AB

HPCL

EFFLUENT-FEED
HOT EXCHANGER

DEU

97.5

178.6

180

350

1360 x 6000

48+3

1460+
134+5

SA387 GR11 CL2+

SS 321 CLAD

SA213
TP321

SA965 F321

SA266 GR2+
SS347 WD

320

55

2011*

LRIS

76

700-E-1003CD

HPCL

EFFLUENT-FEED
HOT EXCHANGER

DEU

97.5

178.6

180

350

1360 x 6000

48+3

1460+
134+5

SA387 GR11 CL2+

SS 321 CLAD

SA213
TP321

SA965 F321

SA266 GR2+
SS347 WD

320

55

2011*

LRIS

77

700-E-1005A

HPCL

EFFLUENT FEED
COLD EXCHANGER

DEU

95.5

178.6

180

253

1400 x 5500

50

1500 x
130+5

SA387 GR11 CL2

SA213 TP304L

SA336 F11 CL2+

SS304L WD

SA266 GR2+
SS347 WD

290

49.5

2011*

LRIS

78

700-E-1005BC

HPCL

EFFLUENT FEED
COLD EXCHANGER

DEU

95.5

178.6

180

253

1400 x 5500

50

1500 x
130+5

SA387 GR11 CL2

SA213 TP304L

SA336 F11 CL2+

SS304L WD

SA266 GR2+
SS347 WD

290

49

2011*

LRIS

79

700-E-1006

HPCL

EFFLUENT RECYCLE
GAS COLD EXCHANGER

DEU

94.5

131

180

186

1050 x 4877

42

1150 x 110

SA387 GR11 CL2

SA213 T11

SA336 F11 CL2

SA266 GR2

165

26

2011*

LRIS

TOTAL

101
Completion in MID 2011

Set in Nozzles on channel in Sr. Nos. 1 to 18 and 24 to 73

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.

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WORLDS LARGEST HORIZONTAL HELIXCHANGER

ON ITS WAY TO RELIANCE HAZIRA

EXPERIENCE LIST FOR HELIXCHANGERS

Sr.

Eqpt. No.

Qty.

Client

Service

TEMA Type

Design Pressure
(Kg/cm2g)

Design Temp. C

Shell

Tube

Shell

Tube

Shell

Channel

Tubesheet

Tube

Metallurgy

Shell ID &
thk (mm)

Tube
Sheet

Tube
(Qty)

Tube to
T/sht
Joint

Helix
Baffle
Angle
(Degree)

Empty
Weight
(Kgs)

Year of Mfr

TPI

Thk (mm)

E-201 (N)

RELIANCE
HAZIRA

REACTOR FEED
PRODUCT EXCHANGER
(HELIXCHANGER)

BES
(Special )

23

21.5

380

235

SA 516 GR70

SA516 GR70
+SS304L CLAD

SA266 GR4
+SS304L CLAD

SA312 TP 304L

2350
&
25

154

5558

EXP.

35
Double
Helix

104000

2004

BVIS/RIL/
UIL

ME-RF413-S109

RELIANCE
JAMNAGAR

LCO FEED EXCHANGER

AES

11.8

52

282/
7.5

237/
7.5

SA 516 GR70

SA 516 GR70

SA266 GR2

SA179 (KILLED)

1040
&
14

116

650

STR
WELD+LIGHT
EXP.

9
Single
Helix

23000

2005

BVIS

ME-RD311/
312-S713A

RELIANCE
JAMNAGAR

FLASHED CRUDE-HOT
CIRCULATING
HVGO EXCH.

AES

21.4

32

318/
7.5

290/
7.5

SA387 GR5 CL2

SA387 GR5 CL2

SA182 F5

SA268
TP410

1300
&
18

115

1092

STR
WELD

11
Single
Helix

27000

2005

BVIS

ME-RD311/
312-S713B

RELIANCE
JAMNAGAR

FLASHED CRUDE-HOT
CIRCULATING
HVGO EXCH.

AES

21.4

32

318/
7.5

290/
7.5

SA 516 GR70

SA 516 GR70

SA266 GR2

SA 213 T11

1300
&
18

113

1092

STR
WELD

11
Single
Helix

34000

2005

BVIS

ME-RD311/
312-S714A

RELIANCE
JAMNAGAR

FLASHED CRUDE-HOT
CIRCULATING
HVGO EXCH.

AES

21.4

32

356/
7.5

206/
235.6

SA387 GR5 CL2

SA387 GR5 CL2

SA182 F5

SA268
TP410

1300
&
18

115

1092

STR
WELD

7
Single
Helix

22000

2005

BVIS

ME-RD311/
312-S714B

RELIANCE
JAMNAGAR

FLASHED CRUDE-HOT
CIRCULATING
HVGO EXCH.

AES

8.7

23.5

328/
241

206/
235.6

SA 516 GR70

SA 516 GR70

SA266 GR2

SA 213 T5

1300
&
18

114

1092

STR
WELD

7
Single
Helix

26000

2005

BVIS

ME-RD311/
312-S715A/B

RELIANCE
JAMNAGAR

FLASHED CRUDE-HOT
VACUUM
RESIDUF EXCH.

AES

21.4

23.7

350/
276.4

225/
253.9

SA 516 GR70 +
SS410S CLAD

SA 516 GR70

SA182F6a CL2

SA 268
TP410

1300
&
24+3

124

1092

STR
WELD

9
Single
Helix

30000

2005

BVIS

ME-RD311/
312-S715A/B

RELIANCE
JAMNAGAR

FLASHED CRUDE-HOT
CIRCULATING
HVGO EXCH.

AES

21.4

23.7

350/
276.4

225/
253.9

SA 516 GR70 +
SS410S CLAD

SA 516 GR70

SA182F6a CL2

SA 268
TP410

1300
&
24+3

124

1092

STR
WELD

30

2005

BVIS

E-7120A/B

CTCI / TITAN

BUTADIENE
EXTRACTION
PLANT

AEU

25.4

7.0

150

65

SA516 GR70

SA516 GR70

SA266 GR2

SA179

965
&
14

106

444

EXP.
TWO
GROOVES

13
Single
Helix

12300

2007

AI

10

E-7121

CTCI / TITAN

BUTADIENE
EXTRACTION
PLANT

AEU

6.2/FV

7.0

150

65

SA516 GR70

SA516 GR70

SA266 GR2

SA179

1200
&
14

80

754

EXP.
TWO
GROOVES

9
Single
Helix

19200

2007

AI

11

E-7124

CTCI / TITAN

BUTADIENE
EXTRACTION
PLANT

AEU

6.2/FV

7.0

150

65

SA516 GR70

SA516 GR70

SA266 GR2

SA179

1118
&
14

80

636

EXP.
TWO
GROOVES

11
Single
Helix

17000

2007

AI

12

E-7130
A/B/C

CTCI / TITAN

BUTADIENE
EXTRACTION
PLANT

AES

25.4/
FV

20/FV

165

150

SA516 GR70

SA516 GR70

SA266 GR2

SA179

1000
&
16

85

999

SEAL
WELDED

10
Single
Helix

14000

2007

AI

13

E-7234A/B

CTCI / TITAN

BUTADIENE
EXTRACTION
PLANT

AEU

11.9

7.0

150

65

SA516 GR70

SA516 GR70

SA266 GR2

SA179

559
&
10

66

149

SEAL
WELDED

10
Single
Helix

4500

2007

AI

14

E-7341

CTCI / TITAN

BUTADIENE
EXTRACTION
PLANT

AEU

8.0 / FV

7.0

150

65

SA516 GR70

SA516 GR70

SA266 GR2

SA179

914
&
12

75

420

EXP.
TWO
GROOVES

9
Single
Helix

12500

2007

AI

15

E-7345

CTCI / TITAN

BUTADIENE
EXTRACTION
PLANT

AEU

6.0 /
FV

7.0

150

65

SA516 GR70

SA516 GR70

SA266 GR2

SA179

1900
&
14

105

1962

EXP.
TWO
GROOVES

10
Single
Helix

40000

2007

AI

16

E-8202
A/B

CTCI / TITAN

BUTADIENE
EXTRACTION
PLANT

AES

10.0 /
FV

7.0 /
FV

85

65

SA516 GR70

SA516 GR70

SA266 GR2

SA179

1625
&
14

85

2646

EXP.
TWO
GROOVES

8
Single
Helix

28000

2007

AI

17

E-8301

CTCI / TITAN

BUTADIENE
EXTRACTION
PLANT

CES

37.2

37.2

350

392

SA516 GR70

SA516 GR70

SA266 GR2

SA179

1016
&
20

145

1405

ST. WELD
LT. EXP

8
Single
Helix

36500

2007

AI

18

8302

CTCI / TITAN

BUTADIENE
EXTRACTION
PLANT

AES

37.2

27.6

88

65

SA516 GR70

SA516 GR70

SA266 GR2

SA179

1200
&
22

120

1423

EXP.
TWO
GROOVES

8
Single
Helix

21200

2007

AI

Page 1 of 3

EXPERIENCE LIST FOR HELIXCHANGERS

Sr.

Eqpt. No.

Qty.

Client

Service

TEMA Type

Design Pressure
(Kg/cm2g)

Design Temp. C

Shell

Tube

Shell

Tube

Shell

Channel

Tubesheet

Tube

Metallurgy

Shell ID &
thk (mm)

Tube
Sheet

Tube
(Qty)

Tube to
T/sht
Joint

Helix
Baffle
Angle
(Degree)

Empty
Weight
(Kgs)

Year of Mfr

TPI

Thk (mm)

19

E-8405

CTCI / TITAN

BUTADIENE
EXTRACTION
PLANT

AEM

21.4

18.0

60

65

SA516 GR70

SA516 GR70

SA266 GR2

SA179

1400
&
16

85

2626

EXP.
TWO
GROOVES

8
Single
Helix

28200

2007

AI

20

ME-RDZ 311/
312-S713A

RELIANCE
JAMNAGAR

FLASHED CRUDE-SWEET
VGO EXCHANGER

AES

32.0

40.2

335/7

290/7

SA387
GR5 CL1

SA387
GR5 CL1

SA182 F5

SA268
TP410

1300
&
22

130

1054

ST. WELD
LT. EXP

10
Single
Helix

32000

2007

TUV

21

ME-RDZ 311/
312-S15A/B &
ME-RDZ 311/
312-S515A/B

RELIANCE
JAMNAGAR

FLASHED CRUDE-HOT
VACUUM RESIDUE
EXCHANGER

AES

32.0

40.0

410/7

290/7

SA516 GR70+
SS410S CLAD

SA516 GR70

SA182
F6a CL1

SA268
TP410

1300
&
(24+3)

130

1054

ST. WELD
LT. EXP

8
Single
Helix

34000

2007

TUV

22

ME-RDZ 311/
312-S714B

RELIANCE
JAMNAGAR

FLASHED CRUDE-HOT
CIRCULATING HAGO
EXCHANGER

AES

32.0

40.2

360/7

290/7

SA516 GR70

SA516 GR70

SA266 GR2

SA213 T5

1300
&
20

130

1054

ST. WELD
LT. EXP

8
Single
Helix

28500

2007

TUV

23

ME-RDZ 311/
312-S713B

RELIANCE
JAMNAGAR

FLASHED CRUDE SWEET

VGO EXCHANGER

AES

32.0

40.2

335/7

290/7

SA516 GR70

SA516 GR70

SA266 GR2

SA213 T11

1300
&
20

130

1054

ST. WELD
LT. EXP

10
Single
Helix

36000

2007

TUV

24

ME-RDZ 311/
312-S714A

RELIANCE
JAMNAGAR

FLASHED CRUDE HOT

CIRCULATING HAGO
EXCHANGER

AES

32.0

40.2

360/7

240/7

SA387
GR5 CL1

SA387
GR5 CL1

SA182 F5

SA268
TP410

1300
&
24

130

1054

ST. WELD
LT. EXP

8
Single
Helix

26500

2007

TUV

25

ME-RDZ 311/
312-S715A/B

RELIANCE
JAMNAGAR

FLASHED CRUDE-HOT
VACUUM RESIDUE
EXCHANGER

AES

32.0

40.2

410/7

290/7

SA516 GR70+
SS410S CLAD

SA516 GR70

SA182 F6a CL1

SA268
TP410

1300
&
(24+3)

130

1054

ST. WELD
LT. EXP

8
Single
Helix

34000

2007

TUV

26

3E-230
AR/BR/CR/DR

Haldia
Petrochemicals

Solvent Heat
Exchangers

AES

22.7 /
FV

21.3

-20/
180

-20/
180

SA266 GR2

SA179

900

84

890

2 Groove Seal
Weld
with Heavy
Expansion

14

5900

2007

Bureau
Veritas

27

2E-301AR

Haldia
Petrochemicals

Charge gas compressor 1st

Stage Aftercooler

Tube
Bundle

3.7

10

120

70

SA266 GR4

SA179

1650

80

1820

2-Groove
Heavy
Expansion

18

19500

2007

Bureau
Veritas

28

2E-301BR

Haldia
Petrochemicals

Charge gas compressor 1st

Stage Aftercooler

Tube
Bundle

3.7

10

120

70

SA266 GR4

SA179

1650

80

1820

2-Groove
Heavy
Expansion

18

19500

2007

Bureau
Veritas

29

2E-302R

Haldia
Petrochemicals

Charge gas compressor 2nd

Stage Aftercooler

Tube
Bundle

6.4

10

120

70

SA266 GR4

SA179

2000

98

4392

2-Groove
Heavy
Expansion

18

33500

2007

Bureau
Veritas

30

2E-303N

Haldia
Petrochemicals

Charge gas compressor 3rd

Stage Aftercooler

AJ21S
(H)

12

10

120

70

SA516
GR60

SA516
GR70

SA266 GR4

SA179

2000
&
14

110

3994

2-Groove
Heavy
Expansion

16

33800

2007

Bureau
Veritas

31

2E-304N

Haldia
Petrochemicals

Charge gas compressor 4th

Stage Aftercooler

AJS
(H)

21.8

18.1

120

70

SA516
GR70

SA516
GR70

SA266 GR4

SA179

1750
&
18THK

120

3132

2-Groove
Heavy
Expansion

13

47000

2007

Bureau
Veritas

32

2E-305N

Haldia
Petrochemicals

Charge gas compressor 5th

Stage Aftercooler

AES
(H)

41.3

37.4

120

70

SA516
GR70

SA516
GR70

SA266 GR4

SA179

1875
&
32THK

165

3540

2-Groove
Heavy
Expansion

16

71000

2007

Bureau
Veritas

33

2E-442AR

Haldia
Petrochemicals

Depropanizer No.1
Condenser

AEM
(H)

18.8

15.1

65

70

SA516
GR70

SA516
GR70

SA516
GR70

SA179

1450
&
14THK

83

2672

Strength Weld
+
Light Exp.

10

28000

2007

Bureau
Veritas

34

11-E-1401

IOCL
Panipat

PGO/PFO
Product Cooler

AES
(H)

22.5

17.9

260

175

SA106 GRB

SA106 GRB

SA266 GR2

SA179

482.6
&
12.7

60

194

Strength
Weld

4100

2007

TUV

35

11-E-1501A~C

IOCL
Panipat

Quench Water
Cooler No.1

AES
(H)

17.9

10.0

100

65

SA516 GR70

SA516 GR70

SA266 GR2

SA179

2170
&
18

140

4900

2-Groove
Heavy
Expansion

10

67000

2007

TUV

36

11-E-1502
A~C

IOCL
Panipat

Quench Water
Cooler No.2

AES
(H)

10.6

10.6

100

65

SA516 GR70

SA516 GR70

SA266 GR2

SA179

1700
&
14

90

3200

2-Groove
Heavy
Expansion

10

49000

2007

TUV

Page 2 of 3

EXPERIENCE LIST FOR HELIXCHANGERS

Sr.

Eqpt. No.

Qty.

Client

Service

TEMA Type

Design Pressure
(Kg/cm2g)

Design Temp. C

Shell

Tube

Shell

Tube

Shell

Channel

Tubesheet

Tube

Metallurgy

Shell ID &
thk (mm)

Tube
Sheet

Tube
(Qty)

Tube to
T/sht
Joint

Helix
Baffle
Angle
(Degree)

Empty
Weight
(Kgs)

Year of Mfr

TPI

Thk (mm)

37

11-E-4803
A~D

IOCL
Panipat

Propylene
Fractionator
Condensers

AEL
(H)

22.4

10.0

65

65

SA516 GR70

SA516 GR70

SA266 GR2

SA179

2075
&
20

144

6168

2-Groove
Heavy
Expansion

18

99000

2007

TUV

38

11-E-5002

IOCL
Panipat

Debutanizer
Condenser

AEM
(H)

7.6

10.0

65

65

SA516 GR70

SA516 GR70

SA266 GR2

SA179

1725
&
14

80

3835

2-Groove
Heavy
Expansion

16

54000

2007

TUV

39

11-E-6501

IOCL
Panipat

Ethylene
Refrigerant
Cooler

AEM
(H)

31.5

10.0

90

65

SA516 GR70

SA516 GR70

SA266 GR2

SA179

1085
&
16

75

1092

2-Groove
Heavy
Expansion

16

12600

2007

TUV

40

14-EE-00-101 A/B

BORL

FEED/HCGO PRODUCT
EXCHANGER

AES

21.5

28

250

400

SA516 GR60

SA516 GR60+
SS 405 CLAD

SA266 GR4
SS405 CLAD

SA213 T9

750
&
12

80+10

317

STR
WELD

11

14640

2008

EIL

41

14-EE-00-102 A/B

BORL

FEED/HCGO PA
EXCHANGER

AES

14

17

322

400

SA387 GR5 CL2

SA516 GR60+
SS 405 CLAD

SA336 F9

SA213 T9

1125
&
12

72

742

STR
WELD

29400

2008

EIL

42

14-EE-00-107
A/B/C/D

BORL

COMPRESSOR
INTARSTAGE COOLER

AES

5.6

7.0

165

65

SA516 GR60

SA516 GR60

SA266 GR4

SA179

660.4
&
10

40

218

STR
WELD

17

18000

2008

EIL

43

E-21213A~D

PETRONAS

HSFO PRODUCT COOLER

AES

33.9

31.4

365

200

SA516Gr.60 +
AISI410 CLAD

SA213 T5

SA336 Gr.F5

SA387 Gr.5 CL2

863
&
18 + 3

90

1380

23104

2008

TOTAL

88

Page 3 of 3

Products

Service
Type
M.O.C.
Wt.

Service
Type
M.O.C.
Wt.

: Reactor Feed Effluent

: DFU (Screw-Plug/Breech-Lock)
: SA336 F22 CL3+SS347 Clad
: 130 MT

Service
Type
M.O.C.
Wt.

: Process Gas Reheater

: NEN
: SA516 Gr70
: 105 MT

: Butadiene Extraction Plant

: AES, AEU, CES & AEM
: SA516 GR60+SA316L Clad
: 233MT

Service
Type
M.O.C.
Wt.

: Solvent Cooler
: BKM
: SA516 Gr60
: 76MT

Service
Type
M.O.C.
Wt.

: Gas-Gas Exchanger
: BEM
: SA387 GR11 Cl2
: 150 MT

Service : HTF Condenser

Type
: NEN (V)
M.O.C. : SS316 L
Wt.
: 35 MT
Tube Qty. : 7700

EXPERIENCE LIST OF SUPER DUPLEX & DUPLEX EXCHANGERS

Sr.
No.

Eqpt. No.

42-J-612 AC

42-J-612 1C

Qty.

Client

CROLL
REYNOLDS

CROLL
REYNOLDS

Service

AFTER CONDENSER
INTER CONDENSER

TEMA
Type

AES(H)

AES(H)

Design
Pressure
kg/Cmg

Design Temp.
(C)

Metallurgy
Shell ID &
thk (mm)

Shell

Tube

Shell

Tube

Shell

Channel

Tubesheet

Tube

7.7/1.033

10

270

65

SA 516 Gr.70

SA 516 Gr.70

SA 516 GR.70
+S31803 CLAD

SA 789
S31803

SA 516 Gr.70

SA 516 GR.70
+S31803 CLAD

SA 789
S31803
SA 789
S31803

7.7/1.033

10

270

65

SA 516 Gr.70

Tube
Sheet

Tube
(Qty)
(Each)

TTJ

Empty Weight
(Kg)
(Each)

Year of
Mfr

TPI

282

STR WELD with

LIGHT EXP.

1138

2008

TPI

92

STR WELD with

LIGHT EXP.

2455

2008

TPI

thk (mm)
339 x 10
539 x 10

30+10
36+10

42-J-622 AC

CROLL
REYNOLDS

AFTER CONDENSER

AES(H)

7.7/1.033

10

270

65

SA 516 Gr.70

SA 266 Gr.4

SA 516 GR.70
+S31803 CLAD

390 x 10

46+10

222

STR WELD with

LIGHT EXP.

1293

2008

TPI

42-J-622 1C

CROLL
REYNOLDS

INTER CONDENSER

AES(H)

7.7/1.033

10

270

65

SA 516 Gr.70

SA 266 Gr.4

SA 516 GR.70
+S31803 CLAD

SA 789
S31803

488 x 10

40+10

130

STR WELD with

LIGHT EXP.

1821

2008

TPI

42-J-632 AC

CROLL
REYNOLDS

AFTER CONDENSER

AES(H)

7.7/1.033

10

270

65

SA 516 Gr.70

SA 266 Gr.4

SA 516 GR.70
+S31803 CLAD

SA 789
S31803

307 x 10

30+10

280

STR WELD with

LIGHT EXP.

837

2008

TPI

CROLL
REYNOLDS

SA 266 Gr.4

SA 516 GR.70
+S31803 CLAD

SA 789
S31803

79

STR WELD with

LIGHT EXP.

2309

2008

TPI

CROLL
REYNOLDS

SA 266 Gr.4

SA 516 GR.70
+S31803 CLAD

SA 789
S31803

276

STR WELD with

LIGHT EXP.

1069

2008

TPI

INTER CONDENSER

AES(H)

7.7/1.033

10

270

65

SA 516 Gr.70

SA 266 Gr.4

SA 516 GR.70
+S31803 CLAD

SA 789
S31803

539 x 10

36+10

81

STR WELD with

LIGHT EXP.

2376

2008

TPI

42-J-632 1C
42-J-712 AC

INTER CONDENSER

AFTER CONDENSER

AES(H)

AES(H)

7.7/1.033

7.7/1.033

10

10

270

270

65

65

SA 516 Gr.70

SA 516 Gr.70

539 x 10
339 x 10

36+10
40+10

42-J-712 1C

CROLL
REYNOLDS

18-EE-00-16
A/B/C/D

BORL

PROCESS GAS TRIM COOLER

AJS / H

27/-

21/-

160

65

SA 240 GR. 304L

SA 182 Gr. F51

SA 240 (S 31803)

SA 789
S31803

1042 & 14

80

574

Welded

2008

TPI

10

18-EE-00-18

BORL

BLOWDOWN TRIM COOLER

AEM / H

4.5

115

65

SA 240 GR. 304L

SA 182 F51

SA 240 (S31803)

SA 789
(S31803)

360 & 5

50

102

EXPANSION

1000

2008

TPI

SA516 GR60

SA516 GR60+
SA240 S31803
CLAD

SA516 GR60
SA240 S31803 CLAD

SA789
S31803

950
& 14

63+10 CLAD

865

STR.
WELD

10100

2006

EIL

65

SA516 GR60

SA516 GR60+
SA240 S31803
CLAD

SA516 GR60
SA240 S31803 CLAD

SA789
S31803

1022
& 14

68+10 CLAD

948

STR.
WELD

11500

2006

EIL

65

SA516 GR60+
SA240 GR304L
CLAD

SA516 GR60+
SA240 S32750
CLAD

SA789
S32750

1050
& 10+3
CLAD

50

1017

STR.
WELD

25300 PER
STACK

2006

EIL

65

SA516 GR60+
SA240 GR304L
CLAD

SA516 GR60+
SA240 S32750
CLAD

SA240 S32750

SA789
S32750

1175
& 12.7+3
CLAD

75

1358

STR.
WELD

36200 PER
STACK

2006

EIL

SA516 GR60

SA516 GR60+
SA240 S31803
CLAD

SA516 GR60
SA240 S31803 CLAD

SA789
S31803

575
& 10

34+10 CLAD

300

STR.
WELD

4500

2006

EIL

SA516 GR60

SA516 GR60+
SA240 S31803
CLAD

SA516 GR60
SA240 S31803 CLAD

SA789
S31803

775
& 14

60+10 CLAD

550

STR.
WELD

8500

2006

EIL

SA516 GR60

SA516 GR60+
SA240 S32750
CLAD

SA516 GR60+
SA240 S32750 CLAD

SA789
S32750

500
& 10

32+10 CLAD

222

STR.
WELD

7500 PER
STACK

2006

EIL

SA516 GR60+
SA240 S32750 CLAD

SA789
S32750

1175
& 12.7

50+10 CLAD

1238

STR.
WELD

31300 PER
STACK

2006

EIL

11

12

13

14

15

16

17

31-E-37(N)

31-E-38(N)

14-E-050
A/B/C/D
14-E3051A/B/C/D

14-E-3065

14-E-3066

14-E-3068A/B

HPCL
MUMBAI
HPCL
MUMBAI
HPCL
MUMBAI
HPCL
MUMBAI
HPCL
MUMBAI
HPCL
MUMBAI
HPCL
MUMBAI

LVGO COOLER-1

LVGO COOLER-2

WGC INTER STAGE

CONDENSER

WGC AFTER COOLER

HN. PA TRIM COOLER

PR. ABS. INTER COOLER

SPARE PRODUCT COOLER

AES

FSFS

AES

AES

AES

AES

AES

21

21

10

21

13.6

27

18.9

16.2

16.2

8.5

16.2

10.5

20.8

14.6

144

144

150

150

150

70

145

65

65

65

65

SA240 S32750

18

14-E-3069
A~F

HPCL
MUMBAI

MAIN FRACTIONATOR OVHD.

TRIM COOLER

AES

6.6

8.5

150

65

SA516 GR60

SA516 GR60+
SA240 S32750
CLAD

19

14-E-3070
A~D

HPCL
MUMBAI

SLURRY COOLER

AES

16.1

12.4

290

65

SA516 GR60

SA516 GR60+
SA240 S32750
CLAD

SA516 GR60+
SA240 S32750 CLAD

SA789
S32750

438.1
& 9.53

30+10 CLAD

166

STR.
WELD

5900 PER
STACK

2006

EIL

20

103-E-2018
A/B

HPCL
MUMBAI

OFF GAS COOLER

AES

17

13

109/-10

65

SA333 GR6

SA516 GR60+
SA240 S31803
CLAD

SA516 GR60+
SA240 S31803 CLAD

SA789
S31803

18"NB
& 11.1

31+10 CLAD

154

STR.
WELD

6000

2006

EIL

21

103-E-2021

HPCL
MUMBAI

DRYERS REGENERATION TRIM

COOLER

AES

18/FV

14

310

65

SA106 GRB

SA516 GR60+
SA240 S31803
CLAD

SA516 GR60+
SA240 S31803 CLAD

SA789
S31803

14"NB
& 9.53

26+10 CLAD

80

STR.
WELD

1900

2006

EIL

22

103-E-3001

HPCL
MUMBAI

LP CONDENSATE COOLER

AES

14.3

11

120

65

SA106 GRB

SA516 GR60+
SA240 S31803
CLAD

SA516 GR60+
SA240 S31803 CLAD

SA789
S31803

12"NB
& 8.38

30+10 CLAD

38

STR.
WELD

1700

2006

EIL

Page 1 of 3

EXPERIENCE LIST OF SUPER DUPLEX & DUPLEX EXCHANGERS

Sr.
No.

23

24

25

26

27

Eqpt. No.

14-E-53
A/B/C/D
14-E-59
A/B/C/D
15-E-51
A/B/C/D
15-E-52
A/B/C/D
15-E-54
A/B

Qty.

Client

HPCL
VIZAG
HPCL
VIZAG
HPCL
VIZAG
HPCL
VIZAG
HPCL
VIZAG

Service

PRODUCT HCO COOLER

PRODUCT CLO COOLER

INTER STAGE COOLER

INTER STAGE COOLER II

PRIMARY ABSORBER UPPER

INTERCOOLER

TEMA
Type

AES

AES

AES

AES

AES

Design
Pressure
kg/Cmg

Design Temp.
(C)

Metallurgy
Shell ID &
thk (mm)

Tube
Sheet

Tube
(Qty)
(Each)

TTJ

Empty Weight
(Kg)
(Each)

Year of
Mfr

TPI

Shell

Tube

Shell

Tube

Shell

Channel

Tubesheet

Tube

13.20

10.20

170.0

65.0

SA106 GRB

SA516 GR70+
SA240 S32750
CLAD

SA516 GR70+
SA240 S32750 CLAD

SA789
S32750

16"NB
SCH. STD.

26

116

STR.
WELD

4200
(PER
STACK)

2006

EIL

SA106 GRB

SA516 GR60+
SA240 S32750
CLAD

SA516 GR60+
SA240 S32750 CLAD

SA789
S32750

16"NB
SCH. STD.

26

116

STR.
WELD

4400
(PER STACK)

2006

EIL

SA516 GR60

SA516 GR60+
SA240 S32750
CLAD

SA516 GR60+
SA240 S32750 CLAD

SA789
S32750

600
& 10

30+10

200

STR.
WELD

8600
(PER STACK)

2006

EIL

SA516 GR60

SA516 GR60+
SA240 S32750
CLAD

SA516 GR60+
SA240 S32750 CLAD

SA789
S32750

600
& 10

30+10

200

STR.
WELD

8600
(PER STACK)

2006

EIL

SA106 GRB

SA516 GR60+
SA240 S32750
CLAD

SA516 GR60+
SA240 S32750 CLAD

SA789
S32750

18"NB
SCH. XS.

40+10

149

STR.
WELD

3000
(PER SHELL)

2006

EIL

SA516 GR60+
SA240 S32750 CLAD

SA789
S32750

18"NB
SCH. XS.

40+10

149

STR.
WELD

3000
(PER SHELL)

2006

EIL

13.8

8.0

8.0

23.0

10.6

7.60

7.60

17.7

300

121.0

121.0

70.0

65

65.0

65.0

65.0

thk (mm)

28

15-E-55
A/B

HPCL
VIZAG

PRIMARY ABSORBER LOWER

INTERCOOLER

AES

23.0

17.7

70.0

65.0

SA106 GRB

SA516 GR60+
SA240 S32750
CLAD

29

15-E-58
A/B

HPCL
VIZAG

CONDENSATE WATER COOLER

AES

6.0

7.60

120.0

65.0

SA106 GRB

SA516 GR60+
SA240 S32750
CLAD

SA516 GR60+
SA240 S32750 CLAD

SA789
S32750

12"NB
SCH. 30

25+10

74

STR.
WELD

1000
(PER SHELL)

2006

EIL

30

15-E-59
A/B/C/D

HPCL
VIZAG

DEBUTANISER BOTTOMS TRIM

COOLER

AES

13.3

10.5

115.0

65.0

SA516 GR60

SA516 GR60+
SA240 S32750
CLAD

SA516 GR60+
SA240 S32750 CLAD

SA789
S32750

450
& 10

30+10

172

STR.
WELD

5600
(PER STACK)

2006

EIL

31

14-E-54
A/B/C/D

HPCL
VIZAG

PRODUCT LCO COOLER

AES

15.7

12.1

175.0

65.0

SA106 GRB

SA516 GR60+
SA240 S32750
CLAD

SA516 GR60+
SA240 S32750 CLAD

SA789
S32750

14"NB
SCH. STD.

25+10

86

STR.
WELD

3600
(PER STACK)

2006

EIL

32

14-E-55
A/B/C/D

HPCL
VIZAG

MAIN COLUMN OVERHEAD

CONDENSER

AES

6.0

7.6

215.0

65.0

SA516 GR60

SA516 GR60+
SA240 S32750
CLAD

SA516 GR60+
SA240 S32750 CLAD

SA789
S32750

1150
& 12.7

50+10

1248

STR.
WELD

30000
(PER STACK)

2006

EIL

33

14-E-60
A/B

HPCL
VIZAG

LCO PA COOLER

AES

10.80

8.30

160.0

65.0

SA106 GRB

SA516 GR60+
SA240 S32750
CLAD

SA516 GR60+
SA240 S32750 CLAD

SA789
S32750

14"NB
SCH. STD.

25+10

72

STR.
WELD

1100
(PER SHELL)

2006

EIL

34

14-E-62
A/B

HPCL
VIZAG

HCO PA WATER COOLER

AES

13.1

10.1

200

65.0

SA106 GRB

SA516 GR60+
SA240 S32750
CLAD

SA516 GR60+
SA240 S32750 CLAD

SA789
S32750

14"NB
SCH. STD.

25+10

72

STR.
WELD

1100
(PER SHELL)

2006

EIL

35

15-E-53
A/B/C/D

HPCL
VIZAG

COMPRESSOR AFTER COOLER

AES

17.6

13.5

90.0

65.0

SA516 GR60

SA516 GR60+
SA240 S32750
CLAD

SA516 GR60+
SA240 S32750 CLAD

SA789
S32750

925
& 12

60+10

794

STR.
WELD

20000
(PER STACK)

2006

EIL

36

15-E-57
A/B

HPCL
VIZAG

SPONGE OIL COOLER

AES

11.70

9.0

100.0

85.0

SA106 GRB

SA516 GR60+
SA240 S32750
CLAD

SA516 GR60+
SA240 S32750 CLAD

SA789
S32750

16"NB
SCH. STD.

25+10

108

STR.
WELD

2100
(PER SHELL)

2006

EIL

37

15-E-60
A/B

HPCL
VIZAG

DEBUTANISER I OVHD.
CONDENSER

AES

13.00

10.00

80.0

65.0

SA516 GR60

SA516 GR60+
SA240 S32750
CLAD

SA516 GR60+
SA240 S32750 CLAD

SA789
S32750

925
& 12

60+10

794

STR.
WELD

9700
(PER SHELL)

2006

EIL

38

15-E-61
A/B

HPCL
VIZAG

DEBUTANISER OVHD. COOLER

AES

31.8

24.5

65.0

65.0

SA106 GRB

SA516 GR60+
SA240 S32750
CLAD

SA516 GR60+
SA240 S32750 CLAD

SA789
S32750

16"NB
SCH. STD.

40+10

112

STR.
WELD

2300
(PER SHELL)

2006

EIL

39

15-E-64
A/B

HPCL
VIZAG

DEBUTANISER II OVHD.
CONDENSER

AES

12.80

10.0

80.0

65.0

SA516 GR60

SA516 GR60+
SA240 S32750
CLAD

SA516 GR60+
SA240 S32750 CLAD

SA789
S32750

1300
& 12.7

70+10

1625

STR.
WELD

19200
(PER SHELL)

2006

EIL

40

31-E-37(N)

HPCL
MUMBAI

LVGO COOLER-1

AES

21

16.2

144

65

SA516 GR60

SA516 GR60+
SA240 S31803
CLAD

SA516 GR60
SA240 S31803 CLAD

SA789
S31803

950
& 14

63+10 CLAD

865

STR.
WELD

10100

2006

EIL

41

31-E-38(N)

HPCL
MUMBAI

LVGO COOLER-2

FSFS

21

16.2

144

65

SA516 GR60

SA516 GR60+
SA240 S31803
CLAD

SA516 GR60
SA240 S31803 CLAD

SA789
S31803

1022
& 14

68+10 CLAD

948

STR.
WELD

11500

2006

EIL

42

14-E-3050
A/B/C/D

HPCL
MUMBAI

WGC INTER STAGE

CONDENSER

AES

10

8.5

150

65

SA516 GR60+
SA240 GR304L
CLAD

SA516 GR60+
SA240 S32750
CLAD

SA240 S32750

SA789
S32750

1050
& 10+3
CLAD

50

1017

STR.
WELD

25300 PER
STACK

2006

EIL

43

14-E-3051
A/B/C/D

HPCL
MUMBAI

WGC AFTER COOLER

AES

21

16.2

150

65

SA516 GR60+
SA240 GR304L
CLAD

SA516 GR60+
SA240 S32750
CLAD

SA240 S32750

SA789
S32750

1175
& 12.7+3
CLAD

75

1358

STR.
WELD

36200 PER
STACK

2006

EIL

44

14-E-3065

HPCL
MUMBAI

HN. PA TRIM COOLER

AES

13.6

10.5

150

65

SA516 GR60

SA516 GR60+
SA240 S31803
CLAD

SA516 GR60
SA240 S31803 CLAD

SA789
S31803

575
& 10

34+10 CLAD

300

STR.
WELD

4500

2006

EIL

Page 2 of 3

EXPERIENCE LIST OF SUPER DUPLEX & DUPLEX EXCHANGERS

Sr.
No.

45

46

47

48

49

Eqpt. No.

14-E-3066

14-E-3068
A/B
14-E-3069
A~F
14-E-3070
A~D
103-E-2018
A/B

Qty.

Client

HPCL
MUMBAI
HPCL
MUMBAI
HPCL
MUMBAI
HPCL
MUMBAI
HPCL
MUMBAI

Service

PR. ABS. INTER COOLER

SPARE PRODUCT COOLER

MAIN FRACTIONATOR OVHD.

TRIM COOLER

SLURRY COOLER

OFF GAS COOLER

TEMA
Type

AES

AES

AES

AES

AES

Design
Pressure
kg/Cmg

Design Temp.
(C)

Metallurgy
Shell ID &
thk (mm)

Tube
Sheet

Tube
(Qty)
(Each)

TTJ

Empty Weight
(Kg)
(Each)

Year of
Mfr

TPI

Shell

Tube

Shell

Tube

Shell

Channel

Tubesheet

Tube

27

20.8

70

65

SA516 GR60

SA516 GR60+
SA240 S31803
CLAD

SA516 GR60
SA240 S31803 CLAD

SA789
S31803

775
& 14

60+10 CLAD

550

STR.
WELD

8500

2006

EIL

SA516 GR60

SA516 GR60+
SA240 S32750
CLAD

SA516 GR60+
SA240 S32750 CLAD

SA789
S32750

500
& 10

32+10 CLAD

222

STR.
WELD

7500 PER
STACK

2006

EIL

SA516 GR60

SA516 GR60+
SA240 S32750
CLAD

SA516 GR60+
SA240 S32750 CLAD

SA789
S32750

1175
& 12.7

50+10 CLAD

1238

STR.
WELD

31300 PER
STACK

2006

EIL

SA516 GR60

SA516 GR60+
SA240 S32750
CLAD

SA516 GR60+
SA240 S32750 CLAD

SA789
S32750

438.1
& 9.53

30+10 CLAD

166

STR.
WELD

5900 PER
STACK

2006

EIL

SA333 GR6

SA516 GR60+
SA240 S31803
CLAD

SA516 GR60+
SA240 S31803 CLAD

SA789
S31803

18"NB
& 11.1

31+10 CLAD

154

STR.
WELD

6000

2006

EIL

SA516 GR60+
SA240 S31803 CLAD

SA789
S31803

14"NB
& 9.53

26+10 CLAD

80

STR.
WELD

1900

2006

EIL

18.9

6.6

16.1

17

14.6

8.5

12.4

13

145

150

290

109/-10

65

65

65

65

thk (mm)

50

103-E-2021

HPCL
MUMBAI

DRYERS REGENERATION TRIM

COOLER

AES

18/FV

14

310

65

SA106 GRB

SA516 GR60+
SA240 S31803
CLAD

51

103-E-3001

HPCL
MUMBAI

LP CONDENSATE COOLER

AES

14.3

11

120

65

SA106 GRB

SA516 GR60+
SA240 S31803
CLAD

SA516 GR60+
SA240 S31803 CLAD

SA789
S31803

12"NB
& 8.38

30+10 CLAD

38

STR.
WELD

1700

2006

EIL

52

132-E-241
A/B

BPCL,
MUMBAI

PSA FEED GAS COOLER

AEM

100

70

SA 106 GR B

SA516 GR60 +
SA240 S32750
CLAD

SA516 GR60+ SA240

GR31803 CLAD

SA 789
S32750

387.34 &
9.53

40+10 CLAD

Welded

2280

2004

EIL

53

72-E-019
A/B/C

IOCL,
PANIPAT

HYDROGEN MAKE-UP 2ND

INTERSTAGE COOLER

AEL

170

65

SA 516 GR60

SA 516 GR60

SA 266 GR +
SA240 S32750 CLAD

SA 789
S31803

500 & 22

75 + 10
CLAD

Welded

5625

2004

CEIL

54

84-E-08

IOCL HALDIA

OVHD TRIM COOLER

AEU

180

180

SA 516 GR60

SA 516 GR60

SA266CL4+
INCONEL 625 WD

SA 789
UNS 31803

430 & 30

96 + 4.7

Welded

5000

2002

EIL

55

47-E-05

HPCL, VIZAG

LPG AMINE
COOLER

AES(H)

85

65

SA 240 TP 316L

SA 516 GR60

SA 516 GR60 +
SS316L WD

SA 789
UNS 31803

925 & 18

73 + 10

Welded

12000

1999

EIL

56

47-E-04

HPCL, VIZAG

LEAN AMINE COOLER

AES(H)

150

65

SA 516 GR60

SA 516 GR60

SA 516 GR60 +
SS316L WD

SA 789
UNS 31803

950 & 12

42 + 10

Welded

11700

1999

EIL

57

04-E-067
A/B

HPCL, VIZAG

DEBUTANISER CONDENSOR

AES(H)

100

65

SA 516 GR60

SA 516 GR60

SA 516 GR 60
+ SA240 GR316L

SA 789
UNS 31803

300 & 14

77 + 10

Welded

18500

1999

EIL

58

04-E-059
A/B/C/D

HPCL, VIZAG FRAC OVDH TRIM CONDENSOR

AJS(H)

100

65

SA 516 GR60 +
SS304L CLAD

SA 516 GR60

SA240 GR316L

SA 789
UNS 31803

1150 & 13

69

Welded

15950

1999

EIL

59

04-E-063
A/B

HPCL, VIZAG COMPRESS0R INTERCOOLER

AJS(H)

150

65

SA 516 GR60 +
SA 240 TP304L

SA 516 GR60

SA240 GR316L

SA 789
UNS 31803

1350 &
(10+3)

75

Welded

22000

1999

EIL

60

04-E-064
A/B

HPCL, VIZAG COMPRESSOR AFTER COOLER

AJS(H)

150

SA 516 GR60 +
SA 240 TP304L

SA 516 GR60

SA 182 GR F316L

SA 789
UNS 31803

1200 &
(12+3)

91

Welded

19000

1999

EIL

61

EA-41404
A/B

MRPL

QUENCH WATER COOLER

BEM(H)

190

65

SA 240 TP 316L

SA 516 GR60

SA 240 UNS 31803

SA 789
UNS 31803

813 & 8

58

Welded

4635

1998

TOYO

62

EA-51404
A/B

MRPL

QUENCH WATER COOLER

BEM(H)

190

65

SA 240 TP 316L

SA 516 GR60

SA 240 UNS 31803

SA 789
UNS 31803

813 & 8

58

Welded

4635

1998

TOYO

63

62-E-102
A/B/C/D/E/F

ONGC
GANDHAR

AFTER COOLER

CEU

65

150

SA 516 GR60

SA 266 CL 2 + SS 316L WD, TUBESHEET

INTEGRAL WITH CHANNEL

SA 789
UNS 31803

375 & 10

132 + 5

Welded

5130

1995

EIL

64

62-E-101
A/B/C/D/E/F

ONGC
GANDHAR

INTER COOLER

CEU

65

150

SA 516 GR60

SA 266 CL 2 + SS 316L WD, TUBESHEET

INTEGRAL WITH CHANNEL

SA 789
UNS 31803

375 & 10

75 + 5

Welded

2100

1995

EIL

TOTAL

154

142

154

Page 3 of 3

TYPICAL EXPERIENCE LIST FOR LOW ALLOY STEEL HEAT EXCHANGERS

Sr. No.

Eqpt. No.

Qty.

Client

Service

TEMA
Type

Design Pressure
(Kg/cm2g)

Design Temp. C

Metallurgy

Shell ID &
thk (mm)

Shell

Tube

Shell

Tube

Shell

Channel

Tubesheet

Tube

FL.HEAD

Empty
Weight (kg)

Year of
completion

Third Party
Inspection

thk (mm)

Tube to T/S
joint
(Expanded /
Welded)

Tubesheet

14-EE-00-108

BORL

DEBUTANIZER
REBOILER

AES (H )

18

17

225

360

SA516 Gr.60

SA 387 Gr.5 CL.2

SA 387 Gr.5 CL.2

SA 213 Gr.T5

SA 387 Gr.5 CL.2

750 & 12

55

EXP

13950.00

2008

EIL

CE-233B

BPCL

CRUDE / HGO CR
EXCHANGER -I

AES (H )

41

31.5

291

320

SA516 Gr.60

SA387 Gr.11 CL1

SA336.F5

SA 213 T5

SA387 Gr5 CL.1

950 & 24

130

EXP

17500

2008

EIL

AES (H )

31.5

41

370

308

SA387 Gr.91 CL.2

SA387 Gr.5 CL.1

SA182F6a CL.2

SA268 TP410

SA240Gr.410S

950 & 16

140

EXP

15600

2008

EIL

CE-245C

BPCL

CRUDE / VR QUENCH
EXCHANGER-I

CE-283

BPCL

CRUDE / VR
EXCHANGER - IV

AES (H )

33.3

43.3

312

159

SA387 Gr11 CL.1

SA516 GR.60

SA336 Gr.F5

SA213 T5

SA387Gr5 CL.1

1075 & 22

150

EXP

23000

2008

EIL

CE-231 B

BPCL

CRUDE /HV (CR+PDT)

EXCHANGER- V

AES (H )

31.5

41

316

266

SA387 Gr5 CL2

SA387 Gr5 CL2

SA336 Gr.F5

SA213 T5

SA387Gr5 CL.2

940 & 14

130

EXP

15500

2008

EIL

CE-232 C/D

BPCL

CRUDE / HGO
EXCHANGER- II

AES (H )

31.5

41

300

252

SA387 Gr5 CL2

SA387 Gr5 CL2

SA336 Gr.F5

SA213 T5

SA387Gr5 CL.2

790 & 12.7

120

EXP

22000

2008

EIL

AES (H )

41

31.5

302

327

SA387 Gr5 CL2

SA387 Gr5 CL2

SA336 F9

SA213 T9

SA387 Gr91

1080 & 20

110

EXP

22000

2008

EIL

AES (H )

31.5

41

327

290

SA387 Gr5 CL2

SA387 Gr5 CL2

SA336 F9

SA213 T9

SA387 Gr91

1125 & 16

115

EXP

22500

2008

EIL

SA 213 T9

SA266 Gr.4
+
AISI 4105 W.D.

1400 &
20

115
&
10

Welded

32000

2008

EIL / IBR

CE-234B

BPCL

CE-244B

BPCL

CRUDE
HVGO(CR+PDT)
EXCHANGER -IV
CRUDE
HVGO(CR+PDT)
EXCHANGER -I

SA516 Gr.60
SA266Gr.4
+
+SA240 Gr.405 CLAD
SA240 Gr.405 CLAD

14-EE-00-105

BROL

HCGO PA / MP STEAM
GENERATOR

AKT

22.00
FV

17

350

360

SA516 Gr.60

10

11-EE-109
A/B

BROL

HVGO PDT / CRUDE

EXCHANGER

AES(H)

54.6

71

350

286

SA387 GR5 CL2

SA516 GR60

SA336 GRF5

SA213 T5

SA336 GRF5

900 & 22

195

Welded

53500.00

2008

EIL

BROL

HVGO PDT / CRUDE

EXCHANGER

AES(H)

54.6

71

350

286

SA387 GR5 CL2

SA516 GR60

SA336 GRF5

SA213 T5

SA336 GRF5

900 & 22

195

Welded

26350

2008

EIL

BEU

154.67

137.09

800/
300

850/
300

SA336
F22 CL3

SA336
F22 CL3

SA336
F22 CL3

SA213 T22

1244.6 & 80

146

Expansion &
Seal Weld

85005'

2005

AI / JACOBS

BEU

152.9

135.7

700/
300

800/
300

SA336
F11 CL3

SA336
F11 CL3

SA336
F11 CL3

SA213 T11

927.1 &
58.8

146

Expansion &
Seal Weld

73392

2005

AI / JACOBS

133.58

600/
300

750/
300

SA336
F11 CL3

SA336
F11 CL3

SA336
F11 CL3

120.6

Expansion &
Seal Weld

23905

2005

AI / JACOBS

13800

2005

TEIL/AI

11700

2004

AI

16173

2004

AI

33340

2004

AI

37500

2004

AI

11

11-EE-109 C

12

EX057/
EX058

13

EX059/
EX060

14

15

EX61

132-E-254

MOTIVA
IDW RX FEED/IDW RX
ENTERPRISES
EFFLUENT
USA
EXCHANGER
MOTIVA
RECYCLE GAS/IDW RX
ENTERPRISES
EFFLUENT
USA
EXCHANGER
MOTIVA
RECYCLE GAS
ENTERPRISES STAB.RX EFFLUENT
USA
EXCHANGER
BHARAT
REACTOR FEED/
PETROLEUM
EFFLUENT
CORPN.LTD.
EXCHANGER
EFFLUENT /
Shell Oil Products
HYDROGEN
USA
PREHEATER
FEED / REACTOR
Shell Oil Products
EFFLUENT
USA
EXCHANGER
FEED / REACTOR
Shell Oil Products
EFFLUENT
USA
EXCHANGER
HYDROGEN/REACTOR
Shell Oil Products
EFFLUENT
USA
EXCHANGER

DFU

152.9

191.9

204.7

454

400

SA387GR 22
CL2+SS321 CLAD

SA336 F22 CL3+

SS347 WD

SA213 T11

1003 & 58.8

SA336
F321

SA213 TP321

650 & 54+3

67

SA384GR 22 CL1 +
SS347 WD

SA182F347

SA213
TP347

SA 182F347

609.6 & 30 +3

171

Light Expn.
& Strength
Weld
Expansion &
Stength
Weld
Expansion &
Stength
Weld
Expansion &
Stength
Weld
Expansion &
Stength
Weld

CET

94.93

82.27

398.89

435

SA384GR 11 CL1 +
SS347 CLAD

BFU

56.56

72.08

410

382.2

SA384GR 11 CL1 +
SS347 CLAD

SA 516 GR 70

SA182F11CL1 +
SS347 WD

SA249
TP347

1372 &
35 +3

243

BFU

56.56

72.08

410

382.2

SA384GR 11 CL1 +
SS347 CLAD

SA 516 GR70+
SS316L CLAD

SA182F11CL1 +
SS347 WD

SA249
TP347

1372 & 35+3

230.19

CEU

66.8

56.25

20/
755

20/
775

SA387 GR11
CL-1

SA387 GR11
CL-1

SA182 F5

SA213 T9

1041
& 35

242

DEBUTANIZER
REBOILER

AHS(H)

17

13

225

318.5

SA 516 GR70

SA 387 GR 5 CL2

SA 387 GR 5 CL2

SA 213 GR T5

SA387 GR5 CL2

1300 & 14

93

Expanded

21369

2000

LRIS

MRPL - II

DESATED CRUDE
HVGO

AES(H)

25

22

190

310

SA 516 GR 60

SA 387 GR 5 CL2

SA 182 GR F6 CL2

SA 268 TP 410

SA 516 GR 60

1178 & 16

78

Welded

13500

1999

EIL

MRPL - II

DESATED CRUDE
LVGO

AES(H)

25

17

195

280

SA 516 GR 60

SA 516 GR 60

SA 336 GR 5

SA 199 GR T5

SA 516 GR 60

975 & 16

87

Welded

16500

1999

EIL

16

11-E-200 A/B

17

E-2060 R1

18

E-2059 R1

19

E-2058 R1

20

701-E-220

IOCL, BARAUNI

21

03-EE-00-024
A/B

22

03-EE-00-025
A/B

BEU

TYPICAL EXPERIENCE LIST FOR LOW ALLOY STEEL HEAT EXCHANGERS

Sr. No.

Eqpt. No.

Qty.

Client

Service

TEMA
Type

Design Pressure
(Kg/cm2g)

Design Temp. C

Metallurgy

Shell ID &
thk (mm)

Shell

Tube

Shell

Tube

Shell

Channel

Tubesheet

Tube

FL.HEAD

Empty
Weight (kg)

Year of
completion

Third Party
Inspection

thk (mm)

Tube to T/S
joint
(Expanded /
Welded)

Tubesheet

23

03-EE-00-027
A/B

MRPL - II

DESATED CRUDE
LVGO

AES(H)

17

44

280

250

SA 387 GR 5
CL2

SA 516 GR 60

SA 182 GR F5

SA 199 GR T5

SA 387 GR 5 CL2

1300 & 15

149

Welded

36000

1999

EIL

24

03-EE-00-028 A
TO E

MRPL - II

VR/DESATED CRUDE

AES(H)

25

44

265

305

SA 387 GR 5
CL2

SA 516 GR 60

SA 182 GR F5

SA 199 GR T5

SA 387 GR 5 CL2

1200 & 25

150

Expanded

32000

1999

EIL

25

03-EE-00-029

MRPL - II

DESATED
CRUDE/SLOP

AES(H)

44

28

305

385

SA 387 GR 5
CL2

SA 387 GR 5 CL2

SA 182 GR F6 CL2

SA 268 TP 410

SA 387 GR 5 CL2

850 & 25

104+10

Welded

15000

1999

EIL

26

03-EE-00-031

MRPL - II

DESATED CRUDE
HVGO

AES(H)

25

17.5

205

305

SA 516 GR 60

SA 387 GR 5 CL2

SA 182 GR F5

SA 199 GR T5

SA 387 GR 5 CL2

1020 & 18

91

Expanded

14000

1999

EIL

27

03-EE-00-033
A/B

MRPL - II

CRUDE/HVGO SLOP

AES(H)

44

22

295

315

SA 387 GR 5 CL2

SA 387 GR 5 CL2

SA 182 GR F6a CL2

SA 268 TP 410

SA 387 GR 5 CL2

1270 & 35

132

Expanded

33000

1999

EIL

28

03-EE-00-034
A/B

MRPL - II

CRUDE/HVGO

AES(H)

44

25

300

325

SA 387 GR 5
CL2

SA 387 GR 5 CL2

SA 182 GR F5

SA 268 TP 410

SA 387 GR 5 CL2

1075 & 28

136

Expanded

19000

1999

EIL

29

03-EE-00-035

MRPL - II

FRAC FEED/BOT.EX.

AES(H)

20

28.5

291

358

SA 387 GR 5
CL2

SA 387 GR 5 CL2

SA 182 GR F6a CL2

SA 268 TP 410

SA 387 GR 5 CL2

1090 & 28

138

Expanded

18900

1999

EIL

30

03-EE-00-036

MRPL - II

CRUDE/HVGO

AES(H)

44

305

340

SA 387 GR 5
CL2

SA 387 GR 5 CL2

SA 182 GR F6 CL2

SA 268 TP 410

SA 387 GR 5 CL2

1090 & 14

45

Welded

18800

1999

EIL

31

03-EE-00-063

MRPL - II

CRUDE/HVGO

AES(H)

44

22

245

285

SA 516 GR.60

SA 516 GR.60

SA 182 GR F5

SA 199 GR T5

SA 516 GR 60

1024 & 18

119

Welded

18220

1999

EIL

FRAC FEED/BOT.EXCH

AES(H)

20

28.5

291

358

SA 516 GR 60

SA 387 GR 22 CL2 +
SA 240 GR 347

SA 336 F 321

SA 213 TP 321

SA 387 GR 22 CL2 +
SA 240 GR 347

1150 & 18

108

Welded

18150

1998

EIL

SLURRY PA/STEAM
GENERATOR

AKT(H)

51

34

275

345

SA 516 GR 60

SA 387 GR 5 CL2

SA 182 GR F5

SA 199 GR T5

SA 387 GR 5 CL2

1150 & 35

83

Expanded

13000

1996

IBR

SA 387 GR 12 CL2

SA 336 GR F12

SA 213 GR T12

--

965 & 18

105

Welded

10000

1996

BVIS

32

07-E-21

IOCL
(MAHTURA)

33

07-EE-00-0215
A/B/C

IOCL PANIPAT

TRIM HEATER

BEU (H)

35

33

480

480

SA 387 GR 12
CL2

BEM (H)

33

33

454

50

SA 387 GR 12
CL2

SA 387 GR 12 CL2

SA 336 GR F12

SA 213 GR T12

--

1700 & 28

136

Welded

52000

1996

BVIS

SA 387 GR 5 CL2

SA 182 GR F5

SA 199 GR T5

SA 387 GR 5 CL2

808 & 10

82

Expanded

12000

1996

BVIS

SA 387 GR 5 CL2

SA 182 GR F5

SA 199 GR T5

SA 387 GR 5 CL2

1080 & 16

89

Expanded

14450

1991

EIL

34

E-3209

IFFCO
PHULPUR

35

E-3311 A/B

IFFCO
PHULPUR

GAS-GAS EXCH.

AES(H)

15.2

14

365

310

SA 387 GR 5
CL2

AES(H)

19.3

22

293

90

SA 516 GR 60

36

11-E-40 A/B

HPCL MUMBAI

CIRCULATING
OIL/CRUDE

37

EE-006

IOCL GUJARAT

CRUDE RCO
EXCHANGER

TOTAL

56

EXPERIENCE LIST OF SHELL AND TUBE TYPE HEAT EXCHANGERS (SS)

SL.
No.

Eqpt. No.

Client

Service

TEMA
Type

Design Pressure
(Kg/cm2g)

Design Temp.
C

Shell

Tube

Shell

Tube

Shell

Channel

Tubesheet

Tube

FL.HEAD

Metallurgy

T/Sht.
Thk.
(mm)

Shell ID &
Thk (mm)

Tube to T/S Joint

(Expanded /
Welded)

Empty
Weight
(Kgs)

Year Of
Completion

Third Party
Inspection

R-3106

KANORIA
CHEMICALS

MAIN REACTOR

NEN
(VERT)

3.5/-1

4.5/-1

350

350

SA240 Gr.304

SA240 Gr.304

SA213 TP304

SA213 TP304

50

4600 & 18

STR WELD

52700

In progress

UHDE/
KCIL

16-E-2410 AB

IOCL

LEAN-RICH AMINE
EXCHANGER

AES(H)

8.9

25.5

120

150

SA240 Gr.304L

SA240 Gr.304L

SA336 CLF304L

SA213 TP304L

145

1150 & 10

Welded

26400

2008

TUV

16-E-2415

IOCL

AMINE REGENERATOR
CONDENSER

AES(H)

3.5/FV

10

145

65

SA240 Gr.304L

SA240 Gr.304L

SA336 CLF304L

SA213 TP304L

120

1600 & 12

Welded

21130

2008

TUV

16-E-2413 AB

IOCL

AMINE REGENERATE
REBOILER

5/FV

350

145

SA516 Gr.70

SA240 Gr.304L

SA516 Gr.70+
AISI304L

SA213 TP304L

74+8

2850 & 18

Welded

82500

2008

TUV/IBR

16-EE-00-506

BORL

LIGHT DIESEL STRIPPER

AES

16.8

12.9

387

279

SA516 Gr.60
+
AISI 321 CLAD

SA516 Gr.60

SA336 F321

SA213 TP321

90

1125
&
12+3THK CLAD

Welded

15500

2008

EIL

16-EE-00-702

BORL

DHT FRAC FEED / BTMS

EXCHANGER

AES (H)

15.3

19.9

282

335

SA516 Gr.60

SA516 Gr60
+SA240 Gr.410S
CLAD

SA182 F6a CL1

SA268 TP 410

105

1225
&
14THK

Welded

20500

2008

EIL

42-E-223

IOCL

167

141

SA516 Gr.70

SA240 Gr.304

SA266 Gr.2
+
SS304 CLAD

SA213 TP304

65
(55+10)

1400
&
14THK

Expanded
&
Welded

16656

2008

SECL
&
TUV INDIA

42-E-531

IOCL

FIRST EFFECT REBOILER

BEL(V)

24.5
FV

13.8
FV

270

222

SA516 Gr.70

SA516 Gr.70
+
SS304L CLAD

SA266 Gr.2
+
SS304L CLAD

SA213 TP304L

145
(135+10)

2000
&
25THK

Welded

43993

2008

TUV INDIA
&
IBR

42-E-521

IOCL

FIRST STAGE REACTOR FEED

HEATER

BEM

29.8
FV

38.7

150

146

SA516 Gr.70

SA240 Gr.304

SA266 Gr.2+
SA240 Gr.304L CLAD

SA213 TP304L

150
(140+10)

1100
&
18THK

Welded

17244

2008

TPI
SECL
TUV INDIA

10

42-E-310

IOCL

STRIPPING COLUMN
REBOILER

BEL(V)

5 / FV

5 / FV

173

143

SA516 Gr.70

SA240 Gr.304

SA266 Gr.2+
SA240 Gr.304 CLAD

SA213 TP304

65
(55+10)

1500
&
14THK

Expanded
&
Welded

21375

2008

TUV
SECL
IBR

11

42-E-523

IOCL

THRID STAGE REACTOR FEED

HEATER

BEM

29.8
FV

38.7

44.7

53.8

SA516 Gr.70

SA240 Gr.304

SA266 Gr.2+
SA240 Gr.304LCLAD

SA213 TP304L

140
(130+10)

1020
&
16THK

Welded

17700

2008

TUV
SECL
IBR

12

42-E-520 A/B

IOCL

REACTOR FEED PREHEATER

BFM

29.8

38.7

143

133

SA516 Gr.70

SA240 Gr.304

SA266 Gr.2+
SA240 Gr.304LCLAD

SA213 TP304L

177
(167+10)

1120
&
25THK

Welded

32524

2008

SECL
&
TUV INDIA

13

11-EE-132
A/B

BORL

VE-QUENCH/CRUDE-III
EXCHANGER

AES(H)

71

54.6

324

365

SA516 GR60+
SA240 GR410S CLAD

SA516 GR60+
SA240 GR410S CLAD

SA182 F6a CL1

SA268
TP410

260

1230&
(45+3)

Welded

57000

2008

EIL

14

2E-1316

TOYO
MCC PTA
HALDIA

2R-1311 6TH
CONSENSER

BEM

0.8

1.9

70

95

SA516 GR70

SA240 GR316L

SA266 GR4+
SS316L CLAD

SA249 GR TP316L

120+5

1670
&
14THK

Welded

31000

2007

TEIL /
MCPI

15

2E-1522A/B

TOYO
MCC PTA
HALDIA

2T-1521 1ST
CONDENSER

BEM

0.18

0.09/FV

115

100

SA240 GR304

SA516 GR70

SA336
GR F304

SA249
GR304

80

2900
&
10THK

2-GROOVE
ROLLER EXP.

102000

2007

TEIL /
MCPI

16

2E-2221

TOYO
MCC PTA
HALDIA

1ST SLURRY
HEATER

BEM

0.5

11.8

160

140

SA240 GR304

SA240
GR304L

SA336
GR F304

SA213
TP304L

355

1010
&
8THK

2-GROOVE
ROLLER EXP.

24600

2007

TEIL /
MCPI

17

2E-2511

TOYO
MCC PTA
HALDIA

2V-2511
CONDENSER

BKM

0.09/FV

0.25

100

125

SA516 GR70

SA516
GR70

SA336
GR F321

SA249
TP304

66

3200
&
14THK

2-GROOVE
ROLLER EXP.

60265

2007

TEIL /
MCPI

18

2E-2512

TOYO
MCC PTA
HALDIA

2V-2512
1ST CONDENSER

BEM

0.8

0.18/FV

70

115

SA516 GR70

SA240
GR304

SA336
GR F321

SA249
TP304

95

1700
&
14THK

2-GROOVE
ROLLER EXP.

28300

2007

TEIL /
MCPI

19

26-E-103A/B

IOCL PANIPAT

Quench Water
Trim Cooler

AES

9.6

14.4/FV
@150C

65.0

150.0

SA516
GR60

SA240 GR316L

SA336
GRF316L

SA213
TP316L

92

1400
&
12.7THK

STRENGTH
WELD+LIGHT
EXPANSION

45500

2007

TUV

20

49-E-302

UHDE
SAFCO

METHANOL VAPORISER

NEN
(V)

4.6

4.6

340

300

SA240 GR 304

SA240 GR 304

SA240 GR 304

SA213 TP304

50

1600
&
8THK

STR WELD

14500

2005

SAFCO/UHD
E/
TUV

21

11-EVL-102A/B, 21EVL-102 A/B

OMIFCO

M.P.DECOMPOSER

FIXED
TUBESH
EET

28

23

234

190

SA 516 GR 70 + SS
316L CLAD

---

SA 266 GR 2 +
SS 316 L WD

SA 213 TP 316L

---

169

2300
&
22THK

Welded

52000

2004

Technip

22

11-E-104/
21-E-104

OMIFCO

VACCUM
PRECONCENTRATOR

FIXED
TUBESH
EET

23

165

132

SA 240 GR 316L

---

SA182 GR F 316 L

SA 213 TP 316L

---

164

2189
&
30THK

Welded

39000

2004

Technip

AEM (V) 6.5/FV

REGENERATOR EXTRACTION
BEM (V) 5 / FV
REBOILER

EXPERIENCE LIST OF SHELL AND TUBE TYPE HEAT EXCHANGERS (SS)

SL.
No.

Eqpt. No.

Client

Service

TEMA
Type

Design Pressure
(Kg/cm2g)

Design Temp.
C

Shell

Tube

Shell

Tube

Shell

Channel

Tubesheet

Tube

FL.HEAD

Metallurgy

T/Sht.
Thk.
(mm)

Shell ID &
Thk (mm)

Tube to T/S Joint

(Expanded /
Welded)

Empty
Weight
(Kgs)

Year Of
Completion

Third Party
Inspection

23

11-EVL-103/ 21-EVL103

OMIFCO

L.P.DECOMPOSER

BEU

185

180

SA 516 GR 70

---

SA182 GR F 316 L

SA 213 TP 316L

---

76

1600
&
14THK

Welded

20000

2004

Technip

24

11-E-109/
21-E-109

OMIFCO

AMMONIA CONDENSER

NEN

23

-33 &
110

60

SA 240 GR 304

SA 516 GR 70

SA 182 GR F 304L

SA 213 TP 304L

---

120

1580
&
14THK

Welded

46000

2004

Technip

25

04-E-063 A/B

HPCL
VISHAKH

COMPRESSOR INTERCOOLER

AJS(H)

10

10

150

65

SA 516 GR 60 +
SA 240 GR 304L

SA 516 GR 60

SA 240 GR 316L

SA 789 UNS No.

S31803

SA 516 GR 60 +
SA 240 GR 304L

75

1350
&
10+3THK

Welded

44000

2003

EIL

26

04-E-064 A/B

HPCL
VISHAKH

COMPRESSOR AFTERCOOLER AJS(H)

19

12.7

150

65

SA 516 GR 60 +
SA 240 GR 304L

SA 516 GR 60

SA 182 GR 316L

SA 789 UNS No.

S31803

SA 516 GR 60 +
SA 240 GR 304L

91

1200
&
12+3THK

Welded

19000

2003

EIL

27

13-EE-00-001

MRPL - II

RESTRIPPER REBOILER

BKU(H)

4.3

10

180

225

SA 516 GR 60

SA 516 GR 60

SA 516 GR 60 + SA
240 GR 316L

SA 213 TP 316L

--

73+10

1600
&
16THK

Welded

15200

2003

EIL

28

18-EE-00-007

MRPL - II

2nd STAGE COL.REBOILER

BKU(H)

3.5

10

182

225

SA 516 GR 60

SA 516 GR 60

SA 516 GR 60 +
SA 240 GR 316L

SA 213 TP 316L

--

70+10

1550
&
16THK

Welded

15000

2003

EIL

29

27-EE-00-001

MRPL - II

RICH/LEAN AMINE
EXCHANGER

AES(H)

10.5

150

115

SA 516 GR.60

SA 516 GR 60 +
SA 240 GR 304L

SA 516 GR 60 +
SA 240 GR 304L

SA 213 TP 304L

SA 516 GR 60 +
SA 240 GR 304L

70+12

1300
&
12THK

Welded

26500

2003

EIL

88

1100
&
10+3THK

Welded

14800

2003

EIL

82+10

1950
&
14THK

Welded

22000

2003

EIL

59+10

1250
&
12THK

Welded

25900

2003

EIL

88

1120
&
14THK

Welded

15850

2003

EIL

98

1180
&
12THK

Welded

19500

2003

EIL

109+10

930
&
25THK

Welded

18500

2003

EIL

Welded

33053

2000

LRIS &
SHELL SIDE
IBR

30

31

32

33

34

35

27-EE-00-002

27-EE-00-003 A/B

27-EE-00-004 A/B

03-EE-BU-003A/B

03-EE-BU-012 A/B

03-EE-BU-032

MRPL - II

MRPL - II

MRPL - II

MRPL - II

MRPL - II

MRPL - II

AMINE REG. CONDENSOR

AMINE REGN. REBOILER

LEAN AMINE COOLER

NAPTHA STABILIZER
REBOILER

KERO REBOILER

CRUDE / HGO CR
EXCHANGER

AEL(H)

BKU(H)

AES(H)

AHS(H)

AHS(H)

AES(H)

4.5

15

5.2

44

10

17

22

17

150

150

150

235

275

265

185

225

65

330

325

330

SA 516 GR 60 +
SA 240 GR 304L

SA 516 GR 60

SA 516 GR 60

SA 516 GR 60

SA 516 GR 60

SA 516 GR 60 +
SA 240 GR 304L

SA 516 GR 60

SA 516 GR 60

SA 516 GR 60 +
SA 240 GR 410S
SA 516 GR 60 +
SA 240 GR 410S

SA 516 GR 60 +
SA 240 GR 304L

SA 266 CL2+SS316

SA 516 GR 60 + SA
240 GR 316L
SA 516 GR 60 + SA
240 GR 304L

SA 240 GR 410S

SA 213 TP 316L

SA 213 TP 316L

SA 213 TP 316L

SA 268 TP 410

SA 268 TP 410

--

--

SA 516 GR 60 +
SA 240 GR 316L
SA 516 GR 60 +
SA 240 GR 410
SA 516 GR 60 +
SA 240 GR 410

SA 516 GR 60

SA 387 GR 5 CL2

SA 516 GR 60 +
SA 240 GR 410S
SA 516 GR 70
+
SA240 GR 304L

SA 213 TP304L

--

144

1800
&
36THK

SA 268 TP 410

SA 387 GR 5 CL2

36

701-E-209 A/B

IOCL BARAUNI

SLURRY PUMPAROUND
STEAM GENERATOR

AKT(H)

44

30

260

368.5

SA 516 GR 70

SA 516 GR 70
+
SA240 GR 304L

37

04-E-064 A/B

HPCL
VISHAKH

COMPRESSOR
AFTERCOOLER

AJS(H)

19

12.7

150

65

SA 516 GR 60 +
SA 240 GR 304L

SA 516 GR 60

SA 182 GR 316L

SA 789 UNS No.

S31803

--

91

1200
&
12 + 3THK

Welded

19000

1999

EIL

38

13-EE-00-001

MRPL - II

RESTRIPPER REBOILER

BKU(H)

4.3

10

180

225

SA 516 GR 60

SA 516 GR 60

SA 516 GR 60 + SA 240
GR 316L

SA 213 TP 316L

--

83

1600
&
16THK

Welded

15200

1999

EIL

39

18-EE-00-007

MRPL - II

2nd STAGE COL.REBOILER

BKU(H)

3.5

10

182

225

SA 516 GR 60

SA 516 GR 60

SA 516 GR 60 +
SA 240 GR 316L

SA 213 TP 316L

--

80

1550
&
16THK

Welded

15000

1999

EIL

40

27-EE-00-001

MRPL - II

RICH/LEAN AMINE
EXCHANGER

AES(H)

10.5

150

115

SA 516 GR.60

SA 516 GR 60 +
SA 240 GR 304L

SA 516 GR 60 +
SA 240 GR 304L

SA 213 TP 304L

--

82

1300
&
12THK

Welded

26500

1999

EIL

41

27-EE-00-002

MRPL - II

AMINE REG. CONDENSOR

AEL(H)

150

185

SA 516 GR 60 +
SA 240 GR 304L

SA 516 GR 60 +
SA 240 GR 304L

SA 516 GR 60 +
SA 240 GR 304L

SA 213 TP 316L

--

88

1100
&
10+3THK

Welded

14800

1999

EIL

42

27-EE-00-003 A/B

MRPL - II

AMINE REGN. REBOILER

BKU(H)

4.5

10

150

225

SA 516 GR 60

SA 516 GR 60

SA 266 CL2+SS316

SA 213 TP 316L

--

92

1950
&
14THK

Welded

22000

1999

EIL

43

27-EE-00-004 A/B

MRPL - II

LEAN AMINE COOLER

AES(H)

150

65

SA 516 GR 60

SA 516 GR 60

SA 516 GR 60 + SA 240
GR 316L

SA 213 TP 316L

--

69

1250
&
12THK

Welded

25900

1999

EIL

44

03-EE-BU-003A/B

MRPL - II

NAPTHA STABILIZER
REBOILER

AHS(H)

15

17

235

330

SA 516 GR 60

SA 516 GR 60 +
SA 240 GR 410S

SA 516 GR 60 + SA 240
GR 304L

SA 268 TP 410

--

88

1120
&
14THK

Welded

15850

1999

EIL

EXPERIENCE LIST OF SHELL AND TUBE TYPE HEAT EXCHANGERS (SS)

SL.
No.

Eqpt. No.

Client

Service

TEMA
Type

Design Pressure
(Kg/cm2g)

Design Temp.
C

Shell

Tube

Shell

Tube

Shell

Channel

Tubesheet

Tube

FL.HEAD

Metallurgy

T/Sht.
Thk.
(mm)

Shell ID &
Thk (mm)

Tube to T/S Joint

(Expanded /
Welded)

Empty
Weight
(Kgs)

Year Of
Completion

Third Party
Inspection

45

03-EE-BU-012 A/B

MRPL - II

KERO REBOILER

AHS(H)

5.2

22

275

325

SA 516 GR 60

SA 516 GR 60 +
SA 240 GR 410S

SA 240 GR 410S

SA 268 TP 410

--

98

1180
&
12THK

Welded

19500

1999

EIL

46

03-EE-BU-032

MRPL - II

CRUDE / HGO CR
EXCHANGER

AES(H)

44

17

265

330

SA 516 GR 60

SA 387 GR 5 CL2

SA 516 GR 60 +
SA 240 GR 410S

SA 268 TP 410

--

119

930
&
25THK

Welded

18500

1999

EIL

EXPERIENCE LIST OF GAS -GAS EXCHANGERS

Sr

Eqpt. No.

Qty

Client

Service

TEMA
Type

Design Pressure
kg/Cm2g

Design Temp.
(C)

Tube
Sheet

Metallurgy
Shell ID

Shell

Tube

Shell

Tube

Shell

Channel Tubesheet

Tube

Tube
Details

thk (mm)

TUBE TO Unit
TUBE
Empty
SHEET Weight
JOINT
(Kgs)

Year of
Mfr

THIRD PARTY
INSPECTION

E-41111

CTCI/
SAUDI KAYAN

Gas-Gas Exchanger
(Reactor)

BEM
(V)

23.8

23.8

267

230

SA240
GR304

SA240
GR304

SA240
GR304

SA213
TP304

3600

90

OD 15.875
Length-11000
Qty-13370

Roller
Exp.

178000

2007

U-Stamp

E-41121

CTCI/
SAUDI KAYAN

Gas-Gas Exchanger
(Reactor)

BEM
(V)

23.8

23.8

267

230

SA240
GR304

SA240
GR304

SA240
GR304

SA213
TP304

3600

90

OD 15.875
Length-11000
Qty-13370

Roller
Exp.

178000

2007

U-Stamp

Year of
Mfr

THIRD PARTY
INSPECTION

2007

U-Stamp

EXPERIENCE LIST OF ROD BAFFLE EXCHANGER

Sr

Eqpt. No.

E-117A/B

Qty

Client

CTCI/
SAUDI KAYAN

Service

Carbonate Feed/
Effluent Exchanger
(Rod Baffte)

TEMA
Type

NEN
(H)

Design Pressure
kg/Cm2g

Design Temp.
(C)

Tube
Sheet

Metallurgy
Shell ID

Shell

Tube

Shell

Tube

Shell

38.75

28.55

149

139

SA240
GR304

Channel Tubesheet

SA240
GR304

SA240
GR304

Tube

SA213
TP304

Tube
Details

thk (mm)

1500

190

OD 19.05
Length-16300
Qty-2499

TUBE TO Unit
TUBE
Empty
SHEET Weight
JOINT
(Kgs)

Str
Weld

15000

Experience List for Cu-Ni / Monel / Inconel Heat Exchangers

Sr.
No.

Eqpt. No.

Client

Service

TEMA Type

Design Pressure
(Kg/cm2g)

Metallurgy

Shell

Tube

Shell

Tube

T/SHT

Channel

Shell ID &
thk (mm)

T/SHT
THK

Tube ODx Length x

Nos. & Tube to T/S
joint

Empty
Weight
(kgs)

Inspection

701-E-216 A/B

IOCL, Barauni

HP SEPARATOR
CONDENSER

AES(H)

21

14

SA 516 GR 60

SB 163 UNS NO4400

SB 564 UNS NO4400

SA 516 GR 70

1300 & 20

96

20 x 6000 mm
1503 & STRENGTH
WELD

22828

LRIL

12 - E -7D

HPCL, Vizag

VACUUM OVHD.
CONDENSOR

AES(H)

1.5 &
FV

SA 516 GR 60

SB 111 C71500

SA 266 CL 2 + SB 111
C71500

SA 516 GR 60 +
MONEL LINER

880 + 12

45 + 10

20 x 6000,
617 & EXPANDED

13700

EIL

11-E-17 A/B/C/D

HPCL, Vizag

INTER COOLER

AES(H)

4.8

SB 338 GR 2

SB 171 C63000

1065 & 18

50

20 x 6000,
619 & EXPANDED

2250

EIL

11-E-20 A/B/C/D

HPCL, Vizag

FIRST STAGE CONDENSOR

AES(H)

14

SB 338 GR 2

SB 171 C63000

1600 & 14

65

20 x 6000,
500 & EXPANDED

4752

EIL

74 - E -06

HPCL, Vizag

STRIPPED WATER COOLER

AES(H)

12

14.5

SA 516 GR 60

SB - 111
C 70600

SB - 171
C70600

SA 516 GR 70 + SB
127 UNS N0 4400

700 & 12

50

20 x 5000,
604 & WELDED

7500

EIL

42-E-31 A/B/C

HPCL, Vizag

OVHD. CONDENSOR

AES(H)

7.6

SA 516 GR 60 +
SB 127 UNS.
N04400

SB 111 C71500

SB 171 C71500

SA 516 GR.60 + SB
171 C71500

960 &
(10+3)

52

20 X 6000,
830 & EXPANDED

11025

EIL

42-E-33 A/B

HPCL, Vizag

ETHANE CONDENSOR

AES(H)

15

10

SA 516 GR.60

SB 111 C71500

SB 171 C71500

SA 516 GR.60 + SB
171 C71500

925 & 12

69

20 x 6000,
760 & EXPANDED

9100

EIL

E-206 A/B

HPCL, Mumbai

NMP WATER CONDENSOR

AES(H)

3.9

7.03

SA 516 GR 70

SB 338 GR 2

SA 266 CL 2 + Monel
Weld Deposit

SA 516 GR 70 + SB
127 UNS No 4400

817 & 14

43 +8

19.05 x 2438,
668 & EXPANDED

3500

BVIS

E-3206 A/B

HPCL, Mumbai

NMP WATER CONDENSOR

AES(H)

3.9

7.03

SA 516 GR 70

SB 338 GR 2

SA 266 CL 2 + Monel
Weld Deposit

SA 516 GR 70 + SB
127 UNS No 4400

817 & 14

43 +8

19.05 x 2438,
668 & EXPANDED

3500

BVIS

10

E- 308 G/H

HPCL, Mumbai

DRY PROPANE
CONDENSOR

AES(H)

18.63

SA 516 GR 60

SB - 111
C71500

SB - 171
C46400

SA 516 GR 70 + SB
127 UNS No 4400

770 & 12

64

20 x 5000,
604 & EXPANDED

6000

EIL

11

74 - E -06

HPCL

STRIPPED WATER COOLER

AES(H)

12

14.5

SA 516 GR 60

SB - 111
C 70600

SB - 171
C 70600

SA 516 GR 70 + SB
127 UNS No 4400

700 & 12

50

EXPANDED

7500

EIL

12

2112-E-03 AB

IOCL

NAPTHA SPLITTER 1
BOTTOMS COOLER

AES

20.80/
1.03

16.0/
0.175

SA516 Gr.60

SB 111 C44300
CLS. 061

SB 171 C46400 CLS.025

SA516 Gr.60

750 & 12

114

20 x 3000,740
&WELD

6904

TPI

13

2112-E-09

IOCL

FCC HEART CUT NAPHTHA

SPLITTER NET OVERHEAD
COOLER

AES

13/
1.033

10.0/
0.175

SA516 Gr.60

SB 111C44300
CLS.025

SB 171 C44300 CLS.025

SA516 Gr.60

600 & 10

64

3620

TPI

20 x 4000,290
& EXPANDED

1 Of 2

Experience List for Cu-Ni / Monel / Inconel Heat Exchangers

Sr.
No.

Eqpt. No.

Client

Service

TEMA Type

Design Pressure
(Kg/cm2g)

Metallurgy

Shell ID &
thk (mm)

T/SHT
THK

Tube ODx Length x

Nos. & Tube to T/S
joint

Empty
Weight
(kgs)

Inspection

Shell

Tube

Shell

Tube

T/SHT

Channel

SB 444 (UNS-06625)

SB 443 (UNS-06625)

SA 516 GR.60

600 & 14

90

20 x 4000,143"U"
& EXPANDED

5870

TPI

SA516 Gr.60

600 & 12

77

20 x 6000,142"U"

4050

TPI

14

2112-E-11 C

IOCL

NHT COLD COMBINED

FEED EXCHANGER

BEU

42/
1.035

54.5/
1.035

SA 516
Gr.60+ALLOY
625 CLAD.

15

2112-E-14

IOCL

NHT STRIPPER
OVERHEAD CONDENSER

AEU

15.5/
1.033

12/0.54

SA516 Gr.60

16

2112-E-15

IOCL

NHT STRIPPER BOTTOMS

COOLER

AEU

15.5/
1.03

12.0/
0.18

SA516 Gr.60

17

2112-E-07

IOCL

FCC HEART CUT NAPHTHA

SPLITTER BOTTOMS
COOLER

AES

18

2113-E-11 AB

IOCL

STABILIZER CONDENSER

AEU

18/1.03314/0.175

SA516 Gr.60

19

2113-E-13

IOCL

LPG COOLER

AES

23.5 18.5/0.17

SA 106 Gr.B

20

2113-E-16

IOCL

DEISOHEXANIZER
BOTTOMS COOLER

AES

21

2113-E-17

IOCL

DEISOHEXANIZER SIDE
DRAW TRIM COOLER

AEU

22

2113-E-20

IOCL

ISOMERATE COOLER

AEU

23

2112-E-19

IOCL

NAPHTHA SPLITTER 2
BOTTOMS COOLER

24

201-E-151
A/B/C

CPCL

DESALTING WATER
BRINE EXCHANGER

SB111 C44300 CLS 061 SB171 C46400 CLS025

SB111 C44300

SB171 C46400

SA516 Gr.60

650 & 10

76

20 x 6000,177
& EXPANDED

4539

TPI

SB111 C44300
CLS-061

SB 171 C46400 CLS.025

SA 106 GR.`B'

303 & 10

58

20 x 5000,54
& EXPANDED

1059

TPI

SB111

SB171

SA516 Gr.60

550 & 12

78

20 x 5000,117
& EXPANDED

3266

TPI

SB 111-C44300 CLS 06 SB 171 C46400 CLS 025

SA 106 Gr.B

323 & 10

48

20 x 5000,17
& EXPANDED

660

TPI

14/1.03311/0.175

SA516 Gr.60 SB 111-C44300 CLS 06 SB 171 C46400 CLS 025

SA516 Gr.60

500 & 10

62

20 x 5000,242
& EXPANDED

2946

TPI

17.0/1.33 13.5

SA516 Gr.60 SB 111-C44300 CLS 06 SB 171 C71500 CL.025

SA516 Gr.60

450 & 10

61

20 x 6000,79"U"
& EXPANDED

2409

TPI

SA516 Gr.60

SB 111-C71500

SB 171 C71500

SA516 Gr.60

400 & 10

57

20 x 6000,58"U"
& EXPANDED

1928

TPI

AES(H) 13.0/1.3310/0.175

SA516 Gr.60

SB 111-C44300 CLS
061

SB 171 C46400 CLS

025

SA516 Gr.60

686 & 10

65

20 x 5000,308
& EXPANDED

3681

TPI

AES(H)

SA 516 Gr.60

SB 111
C 44 300

SB171 C46400

SA 516 Gr.60

700 & 20

126

25 x 6000, 262
& EXPANDED

25000

EIL

17/1.0313.10/0.18 SA 106 GR.`B'

7.5/1.03

22.2

13.5

18.3

2 Of 2