Power Line Hazards Awareness: Construction Safety Council 4100 Madison Street Hillside, Illinois 60162
Power Line Hazards Awareness: Construction Safety Council 4100 Madison Street Hillside, Illinois 60162
Construction Safety Council 4100 Madison Street Hillside, Illinois 60162 (800) 552-7744 www.buildsafe.org Cover Art Work By: Grace Lai
Copyright 2002
All materials presented during this course have been gathered from knowledgeable sources in the construction industry. If at any time it is discovered that the materials presented vary from Federal or State OSHA regulations, ANSI regulations, ASME regulations, state laws or local ordinances, it is understood that those regulations, laws and ordinances will take precedence over the materials presented herein. In some cases, the information given may imply a higher level of protection then required in some Federal or State OSHA regulations. The mention of any products or materials by brand name in no way constitutes endorsement. Any products or materials not mentioned within this manual that may be considered acceptable as protective devices, equipment, or practices is not intentional and should not rule out their acceptability as employee protection. This material was produced under grant number 46E1-HT26 from the Occupational Safety and Health Administration, U.S. Department of Labor. It does not necessarily reflect the views or policies of the U.S. Department of Labor, nor does mention of trade names, commercial products, or organizations imply endorsement by the U.S. Government.
Table of Contents
Table of Contents
Chapter 1 Introduction to Power Line Hazards
1.1 The Tragic Losses Caused by Power Line Accidents a) The Human Cost b) Costs to the Contractor 1.2 The Anatomy of Power Transmission 1.3 Causes of Power Line Contacts a) Heavy Equipment 1. Cranes 2. Drilling rigs 3. Excavators/Backhoes 4. Concrete pumper 5. Dump trucks b) Long-handled Tools c) Ladders d) Aerial lifts e) Scaffolds f) Material Handling and Storage 1.4 Occupational Safety and Health Administration (OSHA) 1 1 1 3 4 6 8 8 10 10 11 11 12 12 13 13 13 14
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Table of Contents
2.5 Planning for Power Line Hazards 2.6 Preventing Underground Power Line Contacts
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?? Workers installing a chain link fence directly under an overhead power line were electrocuted when one of the workers raised a long section of top rail and brought it into contact with the line.
?? The boom of a concrete pump contacted overhead power lines as it was guided over a pour. Both the nozzleman, and a fellow worker who attempted to assist him, received massive electrical shocks and burns.
As soon as an electrical contact occurs, a workers life and the lives of family and friends change forever. Depending on the severity of injury, the worker must often go through a long recovery that may include surgeries, physical and occupational therapy and counseling. This doesnt begin to address the psychological, social and financial burdens placed on the workers family.
Indirect Costs Reduced productivity/efficiency of crew(s) Costs to reschedule work Wages for supervision from accident Costs incurred by delays Cost of training/orienting new worker(s) Costs of overtime required because of accident Administrative hours devoted to accident Wages paid injured worker for time not worked Wages paid to other workers for time not worked Clean-up, repair, replacement and stand-by costs
Survival in the competitive business of construction means a full appreciation for the economic toll of any accident, regardless of severity. When an injury occurs, your crew discontinues its work and is slow to resume it. Staff hours are devoted to investigation and follow-up. Your company is more closely scrutinized when it purchases insurance. The insurance you do purchase is more expensive. Your company is less competitive.
Transmission Line
Distribution Line
Service-Drop Line
The root cause of reported accidents isnt always clear. Many investigations conclude that workers just didnt pay attention or didnt take the hazard posed by the power lines seriously. Weve all grown up around power lines and frequently do take them for granted. One common trend in most power line cases is clear however: workers, and all too often their supervisors, have an insufficient understanding of the hazards posed by overhead power lines. Many operate under some false assumptions...
Myth #2 Reality:
Myth #3
Reality:
Electrical injuries are caused by electricity and heat. When an electrical current passes through the body, a worker will feel a tingle from 0.5 to 1.0 milliamps (mA). At levels between 11 and 16 mA, the worker cant let go. At 60 mA, the heart can stop. It is estimated that muscle damage due to electrocution occurs at levels of 1,500 mA and greater, (Table 1).
Table 1 Threshold Effects of Electrical Power Response Perception Let-go Ventricular Fibrillation Muscle Damage Threshold Current 0.5 1.0 mA 11 16 mA 60 mA 1,500 mA
Depending on the current levels and length of exposure, the effects of heat generated by the electricity will vary. If the current is high enough, temperatures exceeding 1,800 degrees Fahrenheit can be generated. At this temperature, skin can vaporize instantly. Remember this A typical electric tool (drill, saw, etc.) uses anywhere between 2 to 5 amps (2,000 5,000 mA) or more. So, the next time you plug in a tool, you are potentially exposed to enough electricity to kill a person several time over. Always inspect the tool and the cord before each use, and never use damaged or defective equipment.
Whatever the object is that actually makes contact with the power line; it usually is a result of the handling and storage of material. We can identify high-risk areas (under power lines) and plan material handling and storage operations away from them. Remember, power lines are not insulated; they are like lethal weapons waiting to go off. High-risk equipment and activities when working around power lines include: a) Heavy Equipment 1. Cranes 2. Drilling rigs 3. Excavators/Backhoes 4. Concrete pumper 5. Dump trucks b) c) d) e) f) Long-handled tools Ladders Aerial lifts Scaffolds Material Handling and Storage
To eliminate inadvertent power line contacts; identify what equipment and activities are at high-risk.
Think About It Write down some high-risk activities or equipment that you work with or around that could cause an inadvertent power line contact: _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________
Some manufacturers offer boom truck designs which place the operator on an elevated platform, isolated from the ground.
Others incorporate pendant controls activated by radio frequency or fiber-optics. It is important to note that even when cranes are equipped with radio or fiber-optic controls, an operator can still sustain injury as current can flow through the ground, creating a hazard. Mobile Cranes Mobile cranes isolate the operator from the ground. With this type of equipment, it is most often the riggers and other personnel positioned on the ground near the equipment that are killed or injured. If the rigger is touching the load, the cranes load line, or even guiding the load with a tag line of nonconductive material that is moist or dirty, electricity can pass through those objects and the worker, seeking a path to ground. Operators of mobile cranes are usually protected from the affects of the electric current because they are isolated from ground. Because of contact with the ground, riggers and others standing around the crane are not protected.
(2) Drilling Rigs Drilling Rigs & Horizontal Directional Drilling (HDD) machines have the potential for contacting power lines both above and below the ground. Before beginning any type of underground work, it is essential to determine the location of all underground utilities. Failure to do so could result in injury and/or death. Also, failure to notify your states local one-call system is a violation that could bring thousands of dollars worth of fines and hold the contractor liable for any damages as a result of any utility contact.
(3) Excavators and Backhoes Excavators & backhoes are similar to drilling rigs in that they too require consideration both overhead and underground. Many types of work that requires the use of excavating equipment often take place along side of roads where power lines are present. By utilizing equipment with limited reach potential and not storing pipe, trench boxes and other material underneath power lines can reduce the likelihood of a contact.
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(4) Concrete Pumps Concrete pumps usually strike overhead power lines during the raising, lowering or moving of the hose. Multiple worker injury is often the case with concrete pumps due to the number of different workers that are required to operate this equipment.
Dump trucks and other material hauling equipment often pass underneath power lines. With the truck in a raised position, the clearance around power line decreases. Careful planning as to where and how equipment is used in proximity to overhead power lines must be conducted before these trucks arrive to the job.
Think About It Go back to your list of high-risk activities and equipment on page 7; think how power line contacts occur with the equipment you work with. _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________
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(c) Ladders
The most common type of ladder involved in power line electrocutions is the metal extension ladder. A study conducted by the Consumer Product Safety Commission (CPSC) on ladder electrocutions found that of 54 ladder-related fatalities over an eight-year period, all involved metal ladders. When ladder contacts occur, it is usually during raising, lowering or repositioning of the ladder while it is extended.
To avoid a power line contact when using a ladder: - Use only non-conductive ladders. - Dont carry or move extension ladders fully or partially extended. - Get help moving ladders to maintain control. 12
(e) Scaffolds
Working from scaffolds means working at heights, and the most risk of contact occurs during the erection and dismantling of the scaffold. Using long-handled tools while on a scaffold is also dangerous due to the fact that the distance between you and the power lines are already decreased by the height of the scaffold.
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In order to use the formula, a contractor must know the exact voltage of a power line to calculate line clearance distance. Calling the utility company that owns the line can do this.
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Power Line Clearance: Equipment in Transit Power Line kV 0 to 50 kV 50 kV to 345 kV 345 kV to 750 kV Note: 1 kV equals 1,000 volts. Clearance 4 feet 10 feet 16 feet
Goal/Rider Posts
On many construction sites, power lines cross over temporary and permanent roads. Even though work may not be done around these lines, contacts can occur as equipment passes under them. To address this problem, use physical barriers called goal/rider posts. This type of barrier requires equipment operators to lower their equipment below a physical barrier placed under the power line.
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Figure 1
This Area Should Be Avoided
Danger Zone
Boom Should Not Be Allowed to Go Beyond This Point Crane Should Not Be Used To Handle Materials in this Area
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Warning Spheres
Another device used to help operators know the location of overhead power lines are warning spheres that are placed directly onto the line. Only the utility company is allowed to install these spheres and adequate time must be given for this to happen. Remember, any warning system doesnt allow work any closer than the line clearance distance.
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Proximity Indicator
Proximity indicators are designed to warn the crane operator when any part of the boom is moved too close to an overhead line. All power sources emit an electromagnetic field that can be detected. A proximity indicator can be calibrated at a certain distance from the power line, and when the equipment breeches the electromagnetic field, an audible alarm will sound warning the operator. When using proximity indicators, the operator may not work closer to the power line than the allowed line clearance distance.
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Insulating Links
Insulating links are used between the crane hook and the load. They are insulated linkages that connect the load line to the cranes lifting hook. If a power line contact occurs, the linkage is designed to prevent electricity from passing to the load. The entire structure of the crane, however, is not protected and will remain energized. Therefore, it is possible for the rigger to be protected, but any worker near the crane body could be electrocuted from current passing through the ground. The Load Insulator from operator can also be electrocuted when InsulatUS, Inc. stepping down from the equipment. Its important that links are regularly inspected and properly maintained to avoid premature failure. An insulated link does not allow an operator to work closer to the power line than the established line clearance distance.
To help plan for and eliminate power line contacts, follow this process: Survey; locate all power lines on the job site. Identify; determine which activities and equipment will be at risk of contacting a power line.
- Eliminate; by having the utility companies de-energize and visibly ground the line, or by having the power line moved a safe distance away from the work would ensure that an inadvertent contact would not occur. - Control; if the power line cannot be de-energized or moved, then take precautionary measures and have a written plan.
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If a power line contact occurs, the operator should stay on the equipment. Dont leave unless there is an extreme emergency.
Power line contacts involving equipment such as mobile cranes generally dont result in injuries to the equipment operator. Injuries and death are usually suffered by the rigger(s) or other workers standing near the equipment. The reason for fewer injuries to operators is equipment design. If a contact occurs, the operator is at the same electrical potential as the equipment. With a boom-truck, however, the operator is usually in contact with the ground and receives the shock as current seeks its path to the ground.
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When a mobile crane contacts a power line, the rigger or ground crews are most likely to be affected. The operator sitting in the cab is at the same electrical potential as the equipment.
When a boom truck contacts a power line, the operator, who is usually standing on the ground, is most likely to be affected. Any other worker who may be standing near the equipment will also be affected.
Everyone around the crane must be very careful to not touch any part of the equipment and the ground at the same time. If this contact is made, an electrocution injury can result.
If you must leave the equipment: 1. Jump from the equipment. 2. Shuffle your feet with very small steps.
If an operator must leave the equipment, or a worker needs to get away from an energized crane, shuffle your feet in very small steps. After a power line contact, the current flows outward through the ground in a ripple pattern. Areas of high and low electrical potential fields circle the energized equipment like ripples in a pond after a stone hits the surface. If a worker steps from an area of high electrical potential to an area of low electrical potential, electricity can flow through their legs causing injury or death.
Current can flow outward through the ground in a ripple pattern from the equipment in contact with a power line.
Remember, the power flowing through the ground could easily injure and kill you. Then, instead of one victim, there will be two, or three. No matter what you think or feel, you cant go near the energized worker until you know the power is off. Remember, you cant be sure that the power is off just by looking at the victim or power line. Rely only on emergency medical rescue professionals and/or utility company personnel to assist with a rescue.
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Appendix A Power Line Hazards Awareness Permit Todays Date __________ Job Number ____________________________________ Contractor Name Job Address Telephone Number Emergency Contact Number Survey Before beginning any project, you must first survey your work area to find power lines at the job site. (See job site sketch on reverse side) Call for underground locate. Identify After finding all of the power lines at your site, identify the activities youll be doing that may put you or your workers at risk. Mark one or more of the following: [ [ [ [ [ [ ] ] ] ] ] ] Cranes (mobile or truck mounted) Drilling rigs Backhoes/Excavators Long-handled tools Other tools/high-reaching equipment Concrete pumper [ [ [ [ [ [ ] Aerial lifts ] Dump trucks ] Ladders ] Material Handling & Storage ] Scaffolding ] Other__________________________ Fax Number
Eliminate or Control After identifying the power line and high-risk activities on our job site, we must determine how to eliminate or control the risk of electrocution (a successful determination is often reached only after consultation with the utility). Mark one or more of the following: [ [ [ [ [ ] ] ] ] ] Move the activity [ ] Use barrier protection (insulated sleeves) Change the activity [ ] Use an observer Have the utility de-energize power line [ ] Use warning lines with flags Have the utility move the power line [ ] Use non-conductive tools Use a protective technology (list):___________________________________
Always maintain your minimum safe clearance distance from the power line, except when the utility has deenergized and visibly grounded the power line. Voltages Less than 50 kV More than 50 kV Distance from Power Line 10 Feet 10+(0.4)(# of kV over 50 kV)
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(Draw in location of power lines and their proximity to construction site, include such things as; proposed excavations, location of heavy equipment, scaffolding, material storage areas, etc.)
Jobsite sketch
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