Process Design
Process Design
Types of Processes
Single-stage Process
Stage 1
Multi-stage Process
Stage 1 Stage 2 Stage 3
6-2
A buffer refers to a storage area between stages where the output of a stage is placed prior to being used in a downstream stage
6-3
Blocking
Occurs when the activities in a stage must stop because there is no place to deposit the item just completed If there is no room for an employee to place a unit of work down, the employee will hold on to it not able to continue working on the next unit
Starving
Occurs when the activities in a stage must stop because there is no work If an employee is waiting at a work station and no work is coming to the employee to process, the employee will remain idle until the next unit of work comes
6-4
Make-to-order
Only activated in response to an actual order Both work-in-process and finished goods inventory kept to a minimum
Make-to-stock
Process activated to meet expected or forecast demand Customer orders are served from target stocking level