Mechanical Engineering - 2004 Full Paper

1. If x = a ( + sin ) and y = a(1 - cos ), then (dy/dx) will be equal to 1) sin ( /2) 2) cos ( /2) 3) tan ( /2) 4) cot ( /2) 2. The angle between two unit-magnitude coplanar vectors P(0.866, 0.500, 0) and Q(0.259, 0.966, 0) will be 1) 0 2) 30 3) 45

3. The sum of the eigen values of the given matrix

1) 5

2) 7

3) 9

4. The figure shows a pin-jointed plane truss loaded at the point M by hanging a mass of 100 kg. The member LN of the truss is subjected to a load of

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4) 18

4) 60

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1) 0 Newton 2) 490 Newtons in compression 3) 981 Newtons in compression 4) 981 Newtons in tension 5. In terms of Poisson's ratio (v) the ratio of Young's Modulus (E) to Shear Modulus (G) of elastic materials is 1) 2(1 + v) 2) 2(1 - v) 3) 1/2(1 + v)

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4) 1/2(1 - v) 6. Two mating spur gears have 40 and 120 teeth respectively. The pinion rotates at 1200 rpm and transmits a torque of 20 N.m. The torque transmitted by the gear is 1) 6.6 Nm 2) 20 Nm 3) 40 Nm 4) 60 Nm 7. The figure shows the state of stress at a certain point in a stressed body. The magnitudes of normal stresses in the x and y direction are 100 MPa and 20 MPa respectively. The radius of Mohr's stress circle representing this state of stress is

1) 120

2) 80

3) 60

8. For a mechanism shown below, the mechanical advantage for the given configuration is

1) 0

2) 0.5

9. A vibrating machine is isolated from the floor using springs. If the ratio of excitation frequency of vibration of machine to the natural frequency of the isolation system is equal to 0.5, then transmissibility of ratio of isolation is

10. A torque of 10 Nm is transmitted through a stepped shaft as shown in figure. The torsional stiffnesses of individual sections of lengths MN, NO and OP are 20 Nm/rad, 30 Nm/rad and 60 Nm/rad respectively. The angular deflection between the ends M and P of the shaft is

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1) 1/2

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2) 3/4

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4) 40 4) 4) 2

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3) 4/3

1) 0.5 rad 2) 1.0 rad 3) 5.0 rad 4) 10.0 rad 11. In terms of theoretical stress concentration factor (Kt) and fatigue stress concentration

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factor (Kf), then notch sensitivity 'q' is expressed as 1) (Kf - 1)/(Kt - 1) 2) (Kf - 1)/(Kt + 1) 3) (Kt - 1)/(Kf - 1) 4) (Kf + 1)/(Kt + 1) 12. The S-N curve for steel becomes asymptotic nearly at 1) 103 cycles 2) 104 cycles 3) 106 cycles 4) 109 cycles 13. In the window air conditioner, the expansion device used is 1) capillary tube 2) thermostatic expansion valve 3) automatic expansion valve 4) float valve

14. During chemical dehumidification process of air

1) dry bulb temperature and specific humidity decrease

2) dry bulb temperature increases and specific humidity decreases 3) dry bulb temperature decreases and specific humidity increases 4) dry bulb temperature and specific humidity increase 15. At the time of starting, idling and low speed operation, the carburretor supplies a mixture which can be termed as

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4) rich

1) lean

2) slightly leaner than stoichiometric 3) stoichiometric

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16. One dimensional unsteady state heat transfer equation for a sphere with heat generation at the rate of 'q' can be written as 1) (1/r) (/r) (r(T/r)) + ( /k) = (1/ ) (T/t) 2) (1/r2) (/r) (r2(T/r)) + ( /k) = (1/ ) (T/t) 3) (2T/r2) + ( /k) = (1/ ) (T/t) 4) (2/r2)(rT) + ( /k) = (1/ ) (T/t) 17. An incompressible fluid (kinematic viscosity, 7.4 x 10-7 m 2/s, specific gravity, 0.88) is held between two parallel plates. If the top plate is moved with a velocity of 0.5 m/s while the

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bottom one is held stationary, then fluid attains a linear velocity profile in the gap of 0.5 mm between these plates ; the shear stress in Pascals on the surface of top plate is 1) 0.651 x 10-3 2) 0.651 3) 6.51 4) 0.651 x 103 18. Environment friendly refrigerant R134a is used in the new generation domestic refrigerators. Its chemical formula is 1) CH Cl F 2 2) C2 Cl3 F 3 3) C2 Cl2 F 4 4) C2 H2 F 4 19. A fluid flow is represented by the velocity field 1) x 2y = 0 2) 2x + y = 0 3) 2x y = 0 4) x + 2y = 0

= ax + ay , where a is a constant. The

equation of stream line passing through a point (1, 2) is

20. A gas contained in a cylinder is compressed, the work required for compression being 5000 kJ. During the process, heat interaction of 2000 kJ causes the surroundings to the heated. The change in internal energy of the gas during the process is 1) 7000 kJ 2) 3000 kJ 3) + 3000 kJ 4) + 7000 kJ

21. The compression ratio of a gas power plant cycle corresponding to maximum work output for the given temperature limits of T min and T max will be 1) (T max/T min)/(2(-1)) 2) (T min/T max)/(2(-1)) 3) (T max/T min)((-1)/) 4) (T min/T max)((-1)/) 22. In an interchangeable assembly, shafts of size mm mate with holes of size

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mm. The maximum possible clearance in the assembly will be 1) 10 microns 2) 20 microns

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3) 30 microns 4) 60 microns 23. During the execution of a CNC part program block NO20 GO2 X45.0 Y25.0 R5.0 the type of tool motion will be 1) circular Interpolation clockwise 2) circular Interpolation counterclockwise 3) linear Interpolation 4) rapid feed 24. The mechanism of material removal in EDM process is 1) Melting and Evaporation 2) Melting and Corrosion 3) Erosion and Cavitation 4) Cavitation and Evaporation

25. Two 1 mm thick steel sheets are to be spot welded at a current of 5000 A. Assuming effective resistance to be 200 micro-ohms and current flow time of 0.2 second, heat generated during the process will be 1) 0.2 Joule 2) 1 Joule 3) 5 Joule 4) 1000 Joules

26. In PERT analysis a critical activity has 1) maximum Float 2) zero Float

27. For a product, the forecast and the actual sales for December 2002 were 25 and 20 respectively. If the exponential smoothing constant ( ) is taken as 0.2, then forecast sales for January 2003 would be 1) 21 2) 23 3) 24 4) 27

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3) maximum Cost 4) minimum Cost

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28. There are two products P and Q with the following characteristics Demand Order cost Holding Cost Product (Units) (Rs/order) (Rs./unit/year) P 100 50 4 Q 400 50 1 The economic order quantity (EOQ) of products P and Q will be in the ratio 1) 1 : 1

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2) 1 : 2 3) 1 : 4 4) 1 : 8 29. Misrun is a casting defect which occurs due to 1) very high pouring temperature of the metal 2) insufficient fluidity of the molten metal 3) absorption of gases by the liquid metal 4) improper alignment of the mould flasks 30. The percentage of carbon in gray cast iron is in the range of 1) 0.25 to 0.75 percent 2) 1.25 to 1.75 percent 3) 3 to 4 percent 4) 8 to 10 percent

31. The following data about the flow of liquid was observed in a continuous chemical process plant Flow rate (litres/sec) 7.5 to 7.7 7.7 to 7.9 7.9 to 8.1 8.1 to 8.3 8.3 to 8.5 8.5 to 8.7 Frequency 1) 8.00 litres/sec 2) 8.06 litres/sec 3) 8.16 litres/sec 4) 8.26 litres/sec 1 5 Mean flow rate of the liquid is

32. From a pack of regular playing cards, two cards are drawn at random. What is the probability that both cards will be Kings, if the first card is NOT replaced?

a F

1) 1/26 2) 1/52

3) 1/169 4) 1/221

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12 10

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33. A delayed unit step function is defined as u(t - a) = 1) a.e-as 2) e-as /s 3) eas /s 4) eas /a Its Laplace transform is

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34. The values of a function f(x) are tabulated below x 0 1 2 3 f(x) 1 2 1 10 Using Newton's forward difference formula, the cubic polynomial that can be fitted to the above data, is 1) 2x3 + 7x2 - 6x + 2 2) 2x3 - 7x2 + 6x - 2 3) x3 - 7x2 - 6x2 + 1 4) 2x3 - 7x2 + 6x + 1 35. The volume of an object expressed in spherical coordinates is given by

The value of the integral is 1) /3 2) /6 3) 2/3 4) /4

36. For which value of x will the matrix given below become singular ?

1) 4

37. In the figure shown, the relative velocity of link 1 with respect to link 2 is 12 m/sec. Link 2 rotates at a constant speed of 120 rpm. The magnitude of Coriolis component of acceleration of link 1 is

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2) 6

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4) 12

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3) 8

1) 302 m/s2 2) 604 m/s2 3) 906 m/s2 4) 1208 m/s2

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38. The figure below shows a planar mechanism with single degree of freedom. The instant center 24 for the given configuration is located at a position

1) L

2) M

3) N

4)

39. A uniform stiff rod of length 300 mm and having a weight of 300 N is pivoted at one end and connected to a spring at the other end. For keeping the rod vertical in a stable position the minimum value of spring constant K needed is

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1) 300 N/m 2) 400 N/m 3) 500 N/m

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4) 1000 N/m

40. A mass M, of 20 kg is attached to the free end of a steel cantilever beam of length 1000 mm having a cross-section of 25 x 25 mm. Assume the mass of the cantilever to be neglible and Esteel = 200 GPa. If the lateral vibration of this system is critically damped using a viscous damper, then damping constant of the damper is

1) 1250 Ns/m

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2) 625 Ns/m 3) 312.50 Ns/m 4) 156.25 Ns/m 41. In a bolted joint two members are connected with an axial tightening force of 2200 N. If the bolt used has metric threads of 4 mm pitch, then torque required for achieving the tightening force is

1) 0.7 Nm 2) 1.0 Nm 3) 1.4 Nm 4) 2.8 Nm

42. The figure below shows a steel rod of 25 mm 2 cross sectional area. It is loaded at four points, K, L, M and N. Assume Estee = 200 GPa. The total change in length of the rod due to loading is

1) 1 m

2) - 10 m

43. An ejector mechanism consists of a helical compression spring having a spring constant of K = 981 x 103 N/m. It is pre-compressed by 100 mm from its free state. If it is used to eject a mass of 100 kg held on it, the mass will move up through a distance of

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3) 16 m

4) - 20 m

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1) 100 mm 2) 500 mm 3) 981 mm 4) 1000 mm

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44. A rigid body shown in the Fig. (a) has a mass of 10 kg. It rotates with a uniform angular velocity ' '. A balancing mass of 20 kg is attached as shown in Fig. (b). The percentage increase in mass moment of inertia as a result of this addition is

(a) 1) 25% 2) 50%

(b) 3) 100% 4) 200%

45. The figure shows a pair of pin-jointed gripper-tongs holding an object weighing 2000 N. The co-efficient of friction ( ) at the gripping surface is 0.1 XX is the line of action of the input force and YY is the line of application of gripping force. If the pin-joint is assumed to be frictionless, then magnitude of force F required to hold the weight is

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1) 1000 N 2) 2000 N 3) 2500 N 4) 5000 N 46. A solid circular shaft of 60 mm diameter transmits a torque of 1600 N.m. The value of maximum shear stress developed is 1) 37.72 MPa 2) 47.72 MPa 3) 57.72 MPa

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4) 67.72 MPa 47. For a fluid flow through a divergent pipe of length L having inlet and outlet radii of R1 and R2 respectively and a constant flow rate of Q, assuming the velocity to be axial and uniform at any cross-section, the acceleration at the exit is 1) (2Q(R1 - R2))/(LR23) 2) (2Q2(R1 - R2))/(LR23) 3) (2Q2(R1 - R2))/(2LR25) 4) (2Q2(R2 - R1))/(2LR25) 48. A closed cylinder having a radius R and height H is filled with oil of density . If the cylinder is rotated about its axis at an angular velocity of , then thrust at the bottom of the cylinder is 1) R2 gH 2) R2 (( 2 R2)/4) 3) R2 ( 2 R2 + gH) 4) R2 (( 2 R2/4) + gH)

49. For air flow over a flat plate, velocity (U) and boundary layer thickness ) can ( be expressed respectively, as (U/U ) = (3/2)(y/ ) - (1/2)(y/ )3; = (4.64x)/(Rex)

If the free stream velocity is 2 m/s, and air has kinematic viscosity of 1.5 x 10-5 m 2/s and density of 1.23 kg/m 3, then wall shear stress at x = 1 m, is 1) 2.36 x 102 N/m 2 2) 43.6 x 10-3 N/m 2

50. A centrifugal pump is required to pump water to an open water tank situated 4 km away from the location of the pump through a pipe of diameter 0.2 m having Darcy's friction factor of 0.01. The average speed of water in the pipe is 2 m/s. If it is to maintain a constant head of 5 m in the tank, neglecting other minor losses, then absolute discharge pressure at the pump exit is 1) 0.449 bar 2) 5.503 bar 3) 44.911 bar 4) 55.203 bar 51. A heat engine having an efficiency of 70% is used to drive a refrigerator having a coefficient of performance of 5. The energy absorbed from low temperature reservoir by the refrigerator for each kJ of energy absorbed from high temperature source by the engine is

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3) 4.36 x 10-3 N/m 2 4) 2.18 x 10-3 N/m 2

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1) 0.14 kJ 2) 0.71 kJ 3) 3.5 kJ 4) 7.1 kJ 52. A solar collector receiving solar radiation at the rate of 0.6 kW/m 2 transforms it to the internal energy of a fluid at an overall efficiency of 50%. The fluid heated to 350 K is used to run a heat engine which rejects heat at 313 K. If the heat engine is to deliver 2.5 kW power, then minimum area of the solar collector required would be 1) 8.33 m 2 2) 16.66 m 2 3) 39.68 m 2 4) 79.36 m 2

53. The pressure gauges G1 and G2 installed on the system show pressures of PG1 = 5.00 bar and PG2 = 1.00 bar. The value of unknown pressure P is

1) 1.01 bar 2) 2.01 bar 3) 5.00 bar 4) 7.01 bar

54. A steel billet of 2000 kg mass is to be cooled from 1250 K to 450 K. The heat released during this process is to be used as a source of energy. The ambient temperature is 303 K and specific heat of steel is 0.5 kJ/kg K. The available energy of this billet is

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1) 490.44 MJ 2) 30.95 MJ 3) 10.35 MJ 4) 0.10 MJ

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55. A stainless steel tub (ks = 19 W/mK) of 2 cm ID and 5 cm OD is insulated with 3 cm thick asbestos (ka = 0.2 W/mK). If the temperature difference between the innermost and outermost surfaces is 600C, the heat transfer rate per unit length is 1) 0.94 W/m 2) 9.44 W/m 3) 944.72 W/m 4) 9447.21 W/m

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56. A spherical thermocouple junction of diameter 0.706 mm is to be used for the measurement of temperature of a gas stream. The convective heat transfer co-efficient on the bead surface is 400 W/m 2K. Thermophysical properties of thermocouple material are k = 20 W/mK, C = 400 J/kg K and = 8500 kg/m 3. If the thermocouple initially at 30C is placed in a hot stream of 300C, then time taken by the bead to reach 298C, is 1) 2.35 s 2) 4.9 s 3) 14.7 s 4) 29.4 s 57. In a condenser, water enters at 30C and flows at the rate 1500 kg/hr. The condensing steam is at a temperature of 120C and cooling water leaves the condenser at 80C. Specific heat of water is 4.187 kJ/ kg K. If the overall heat transfer coefficient is 2000 W/m 2K, then heat transfer area is 1) 0.707 m 2 2) 7.07 m 2 3) 70.7 m 2 4) 141.4 m 2

58. During a Morse test on a 4 cylinder engine, the following measurements of brake power were taken at constant speed. All cylinders firing 3037 kW Number 1 cylinder not firing 2102 kW Number 2 cylinder not firing Number 3 cylinder not firing Number 4 cylinder not firing 1) 91.53% 2) 85.07% 3) 81.07% 4) 61.22%

The mechanical efficiency of the engine is

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2102 kW 2100 kW 2098 kW

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59. An engine working on air standard Otto cycle has a cylinder diameter of 10 cm and stroke length of 15 cm. The ratio of specific heats for air is 1.4. If the clearance volume is 196.3 cc and the heat supplied per kg of air per cycle is 1800 kJ/kg, then work output per cycle per kg of air is 1) 879.1 kJ 2) 890.2 kJ 3) 895.3 kJ 4) 973.5 kJ 60. At a hydro electric power plant site, available head and flow rate are 24.5 m and 10.1 m 3/s respectively. If the turbine to be installed is required to run at 4.0 revolution per second

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(rps) with an overall efficiency of 90%, then suitable type of turbine for this site is 1) Francis 2) Kaplan 3) Pelton 4) Propeller 61. Dew point temperature of air at one atmospheric pressure (1.013 bar) is 18C. The air dry bulb temperature is 30C. The saturation pressure of water at 18C and 30C are 0.02062 bar and 0.04241 bar respectively. The specific heat of air and water vapour respectively are 1.005 and 1.88 kJ/kg K and the latent heat of vaporization of water at 0C is 2500 kJ/kg. The specific humidity (kJ/kg of dry air) and enthalpy (kJ/kg of dry air) of this moist air respectively, are 1) 0.01051, 52.64 2) 0.01291, 63.15 3) 0.01481, 78.60 4) 0.01532, 81.40

62. A R-12 refrigerant reciprocating compressor operates between the condensing temperature of 30C and evaporator temperature of - 20C. The clearanace volume ratio of the compressor is 0.03. Specific heat ratio of the vapour is 1.15 and the specific volume

at the suction is 0.1089 m 3/kg. Other properties at various states are given in the figure. To realize 2 Tons of refrigeration, the actual volume displacement rate considering the effect of clearance is

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1) 6.35 x 10-3 m 3/s 2) 63.5 x 10-3 m 3/s 3) 635 x 10-3 m 3/s 4) 4.88 x 10-3 m 3/s

63. GO and NO-GO plug gages are to be designed for a hole

mm. Gage

tolerances can be taken as 10% of the hole tolerance. Following ISO system of gage design, sizes of GO and NO-GO gage will be respectively 1) 20.010 mm and 20.050 mm 2) 20.014 mm and 20.046 mm 3) 20.006 mm and 20.054 mm

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4) 20.014 mm and 20.054 mm 64. A standard machine tool and an automatic machine tool are being compared for the production of a component. Following data refers to the two machines. Standard Machine Automatic Machine Tool Tool Setup time 30 min. Machining time per 22 min. piece Machine rate Rs. 200 per hour The breakeven production batch size above which the economical to use, will be 1) 4 2) 5 3) 24 2 hours 5 min Rs. 800 per hour automatic machine tool will be 4) 225

65. 10 mm diameter holes are to be punched in a steel sheet of 3 mm thickness. Shear strength of the material is 400 N/mm 2 and penetration is 40%. Shear provided on the punch is 2 mm. The blanking force during the operation will be 1) 22.6 kN 2) 37.7 kN 3) 61.6 kN 4) 94.3 kN

66. Through holes of 10 mm diameter are to be drilled in a steel plate of 20 mm thickness. Drill spindle speed is 300 rpm, feed 0.2 mm/rev and drill point angle is 120. Assuming drill overtravel of 2 mm, the time for producing a hole will be 1) 4 seconds 2) 25 seconds 3) 100 seconds

67. In a 2-D CAD package, clockwise circular arc of radius 5, specified from P1(15, 10) to P2(10, 15) will have its center at 1) (10, 10) 2) (15, 10) 3) (15, 15) 4) (10, 15) 68. Gray cast iron blocks 200 100 10 mm are to be cast in sand moulds. Shrinkage allowance for pattern making is 1%. The ratio of the volume of pattern to that of the casting will be 1) 0.97 2) 0.99 3) 1.01 4) 1.03

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4) 110 seconds

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69. In an orthogonal cutting test on mild steel, the following data were obtained Cutting speed 40 m/min

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Depth of cut 0.3 mm Tool rake angle + 5 Chip thickness 1.5 mm Cut Ling force 900 N Thrust force 450 N Using Merchant's analysis, the friction angle during the machining will be 1) 26.6 2) 31.5 3) 45 4) 63.4 70. In a rolling process, sheet of 25 mm thickness is rolled to 20 mm thickness. Roll is of diameter 600 mm and it rotates at 100 rpm. The roll strip contact length will be 1) 5 mm 2) 39 mm 3) 78 mm 4) 120 mm

71. In a machining operation, doubling the cutting speed reduces the tool life to (1/8)th of the original value. The exponent n in Taylor's tool life equation VT n = C, is 1) 1/8 2) 1/4 3) 1/3 4) 1/2

72. A soldering operation was work-sampled over two days (16 hours) during which an employee soldered 108 joints. Actual working time was 90% of the total time and the performance rating was estimated to be 120 percent. If the contract provides allowance of 20 percent of the total time available, the standard time for the operation would be 1) 8 min. 2) 8.9 min.

73. An electronic equipment manufacturer has decided to add a component sub-assembly operation that can produce 80 units during a regular 8-hour shift. This operation consists of three activities as below Activity Standard time (min.) M. Mechanical assembly E. Electric wiring T. Test For line balancing the number of work stations required respectively be 1) 2, 3, 1 2) 3, 2, 1 3) 2, 4, 2 4) 2, 1, 3 12 16 3 for the activities M, E and T would

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3) 10 min. 4) 12 min.

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74. A maintenance service facility has Poisson arrival rates, negative exponential service time and operates on a 'first come first served' queue discipline. Breakdowns occur on an average of 3 per day with a range of zero to eight. The maintenance crew can service an average of 6 machines per day with a range of zero to seven. The mean waiting time for an item to be serviced would be 1) (1/6) day 2) (1/3) day 3) 1 day 4) 3 day 75. A company has an annual demand of 1000 units, ordering cost of Rs. 100/order and carrying cost of Rs. 100/unit-year. If the stock-out costs are estimated to be nearly Rs. 400 each time the company runs out-of-stock, then safety stock justified by the carrying cost will be 1) 4 2) 20 3) 40

76. A company produces two types of toys : P and Q. Production time of Q is twice that of P and the company has a maximum of 2000 time units per day. The supply of raw material is just sufficient to produce 1500 toys (of any type) per day. Toy type Q requires an electric switch which is available @ 600 pieces per day only. The company makes a profit of Rs. 3 and Rs. 5 on type P and Q respectively. For maximization of profits, the daily production quantities of P and Q toys should respectively be 1) 100, 500 2) 500, 1000 3) 800, 600 4) 1000, 1000

77. Match the following Type of Mechanism

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1) P-2 2) P-3 3) P-4 4) P-4

P Scott - Russel mechanism Q Geneva mechanism S Scotch Yoke mechanism Q-3 Q-2 Q-1 Q-3 R-1 R-4 R-2 R-1 S-4 S-1 S-3 S-2

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Motion achieved 1 Intermittent motion 2 Quick return motion 4 Straight line motion

R Off-set slider-crank mechanism 3 Simple harmonic motion

78. Match the following Type of gears P Bevel gears Q Worm gears

Arrangement of shafts 1 Non-parallel off-set shafts 2 Non-parallel intersecting shafts

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Herringbone gears S Hypoid gears R 1) P-4 2) P-2 3) P-3 4) P-1 Q-2 Q-3 Q-2 Q-3

Non-parallel, non- intersecting shafts 4 Parallel shafts 3 R-1 R-4 R-1 R-4 S-3 S-1 S-4 S-2

79. Match the following with respect to spatial mechanisms. Type of Joint Degrees of constraint P Revolute Q Cylindrical R Spherical 1 2 3 4 5 R-3 R-3 R-1 R-3 Three Five Four Two Zero

1) P-1 2) P-5 3) P-2 4) P-4

Q-3 Q-4 Q-3 Q-5

80. Match the following P Reciprocating pump Q Axial flow pump R Microhydel plant Backward curved S vanes

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1) P-3 2) P-3 3) P-3 4) P-4 P

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Q-5 Q-5 Q-5 Q-5

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R-6 R-2 R-1 R-1

1 Plant with power output below 100 kW Plant with power output between 100 kW to 1 2 MW 3 Positive displacement 4 Draft tube 5 High flow rate, low pressure ratio 6 Centrifugal pump impeller S-2 S-6 S-6 S-6

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81. Match the following Feature to be inspected Pitch and Angle rerrors of screw thread Q Flatness error of a surface plate Alignment error of a machine R slideway S Profile of a cam

Instrument 1 Auto Collimato 2 Optical Interferometer Dividing Head and Dial 3 Gauge 4 Spirit Level 18/22

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5 Sine bar 6 Tool maker's Microscope 1) P-6 2) P-5 3) P-6 4) P-1 Q-2 Q-2 Q-4 Q-4 R-4 R-1 R-1 R-4 S-6 S-6 S-3 S-2

82. Match the following Product P Molded luggage

Process 1 Injection molding

Q Packaging containers for liquid 2 Hot rolling R Long structural shapes 3 Impact extrusion S Collapsible tubes 4 Transfer molding 5 Blow molding 6 Coining 1) P-1 2) P-4 3) P-1 4) P-5 Q-4 Q-5 Q-5 Q-1 R-6 R-2 R-3 R-2 S-3 S-3 S-2 S-2

83. Typical machining operations are to be performed on hard-to-machine materials by using the processes listed below. Choose the best set of Operation-Process combinations. Operation Process P Deburring (internal surface) Q Die sinking

a a
1) P-1 2) P-1 3) P-5 4) P-2

R Fine hole drilling in thin sheets 3 Electric Discharge Machining S Tool sharpening 4 Ultrasonic Machining 5 Laser beam Machining 6 Electrochemical Grinding Q-5 Q-4 Q-1 Q-3 R-3 R-1 R-2 R-5 S-4 S-2 S-6 S-6

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1 Plasma Arc Machining 2 Abrasive Flow Machining

84. From the lists given below, choose the most appropriate set of heat treatment process and the corresponding process characteristics Process Characteristics P Tempering 1 Austenite is converted into bainite Q Austempering 2 Austenite is converted into martensite Mar Cementite is converted into globular R 3 19/22 gate.edooni.com

tempering

structure Both hardness and brittleness are 4 reduced 5 Carbon is absorbed into the metal R-5 R-2 R-2 R-4

1) P-3 2) P-4 3) P-4 4) P-1

Q-1 Q-3 Q-1 Q-5

Directions for question 85 to 86 : A steel beam of breadth 120 mm and height 750 mm is loaded as shown in the figure. Assume Esteel = 200 GPa.

85. The beam is subjected to a maximum bending moment of 1) 3375 kNm 2) 4750 kNm 3) 6750 kNm 4) 8750 kNm

86. The value of maximum deflection of the beam is

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. Error in parsing question content 1) E Directions for question 87 to 88 : A compacting machine shown in the figure below is used to create a desired thrust force by using a rack and pinion arrangement. The input gear is mounted on the motor shaft. The gears have involute teeth of 2 mm module.

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87. If the drive efficiency is 80%, then torque required on the input shaft to create 1000 N output thrust is 1) 20 Nm 2) 25 Nm 3) 32 Nm 4) 50 Nm

88. If the pressure angle of the rack is 20, then force acting along the line of action between the rack and the gear teeth is

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1) 250 N 2) 342 N 3) 532 N 4) 600 N

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Directions for question 89 to 90 : Consider a steam power plant using a reheat cycle as shown. Steam leaves the boiler and enters the turbine at 4 MPa, 350C (h3 = 3095 kJ/kg). After expansion in the turbine to 400 kPa (h4 = 2609 kJ/kg), the steam is reheated to 350C (h5 = 3170 kJ/kg), and then expanded in a low pressure turbine to 10 kPa (h6 = 2165 kJ/kg). The specific volume of liquid handled by the pump can be assumed to be

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89. The thermal efficiency of the plant neglecting pump work is 1) 15.8% 2) 41.1% 3) 48.5% 4) 58.6% 90. The enthalpy at the pump discharge (h2) is 1) 0.33 kJ/kg 2) 3.33 kJ/kg 3) 4.0 kJ/k 4) 33.3 kJ/kg

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Answer Key 1) 3 11) 1 21) 1 31) 3 41) 3 51) 3 61) 1 71) 3 81) 2 2) 3 12) 3 22) 4 32) 4 42) 2 52) 4 62) 1 72) 4 82) 2 3) 2 13) 1 23) 1 33) 2 43) 1 53) 2 63) 2 73) 2 83) 4 4) 1 14) 2 24) 1 34) 4 44) 2 54) 1 64) 4 74) 1 84) 3 5) 1 15) 3 25) 4 35) 1 45) 2 55) 3 65) 1 75) 3 85) 1 6) 4 16) 2 26) 2 36) 1 46) 1 56) 2 66) 2 76) 3 86) 1 7) 3 17) 2 27) 3 37) 1 47) 3 57) 1 67) 3 77) 3 87) 2 8) 1 18) 4 28) 3 38) 3 48) 4 58) 3 68) 4 78) 2 88) 3 9) 3 19) 3 29) 2 39) 3 49) 3 59) 4 69) 2 79) 3 89) 2 10) 4 20) 3 30) 3 40) 1 50) 2 60) 1 70) 2 80) 3 90) 4

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