CALCULATION SHEET

0
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PROJECT

PIPE RACK

CLIENT

ConocoPhillips Indonesia Inc. Ltd

LOCATION

DOCUMENT NO.

Issued For Review

DESCRIPTION

02-JuI-2012
DATE

PREPARED

CHECKED

APPROVED

APVD

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REVISION HISTORICAL SHEET

Rev No

Date

02 - Jul - 2012

Description
ISSUED FOR REVIEW

DISTRIBUTION ORDER
PT. SARKU ENJINERING UTAMA:

CONOCOPHILLIPS INDONESIA INC. LTD.:

Project Manager

Project Manager

Engineering Manager

Assisstant Manager for Engineering

Procurement Manager

Assisstant Manager for Construction/QA-QC

Construction Manager

Assisstant Manager for Schedule & Cost Control

QA/QC Manager

Assisstant Manager for Start Uping

HSE Manager

Chief Logistic & Services

Adm & Finance Manager

Project Control Manager

Chief Safety (Ka. LK3)

Process Lead Engineer

Process Lead Engineer

Structural Lead Engineer

Structural Lead Engineer

Mechanical Lead Engineer

Mechanical Lead Engineer

Piping Lead Engineer

Piping Lead Engineer

Electrical Lead Engineer

Electrical Lead Engineer

Instrument Lead Engineer

Instrument Lead Engineer

Document Control

Document Control

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CONTENTS

1. GENERAL
1.1. Applicable Specification, Codes and Standards
1.2. Material Specification
1.3. Stability Parameter
1.3.1. Allowable Vertical Displacement
1.4. Unit of Measurement
1.5. Computer Software

4
4
4
4
4
4
4

2. OUTLINE OF STRUCTURE
2.1. General Description
2.2. Modelling
2.2.1. Perspective
2.2.2. Node Numbering
2.2.3. Member Numbering
2.2.4. Member Schedule

4
5
5
5
6
6

3. DESIGN LOADS
3.1. Dead Load
3.2. Live Load

8
8

4. LOADING INPUT ON STAAD MODEL

5. DESIGN ANALYSIS
5.1. Steel Beam Ratio
5.2. Beam Deflection

10
14

ATTACHMENT
INPUT DATA : PIPE RACK

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1. GENERAL

1.1.

Applicable Specification, Codes and Standards

(1) Project Specification
Design Specification for Civil and Structural
(2) Codes and Standards
AISC-ASD series 2001

: American Institute of Steel Construction Allowable Stress

Design and Plastic Design Spesification for Structural Steel
Building

Japanese Industrial Standard (JIS):

1.2.

JIS G 3101, 1995

: Structural Steel

AWS.D.1.1, 2006

: Structural Welding Code

Material Specification
Use JIS G 3101 Grade SS400 or ASTM A36 with minimum yield strength of structural steel fy =
2450 kg/cm2

1.3.

Stability Parameter
1.3.1

Allowable Vertical displacement

Beams

1.3.2

(due to total of dead and live loads)

span/250

(due to live load only)

span/360

Allowable Horizontal displacement

Columns
(due to total of dead and live loads)

1.4.

height/100

Unit of Measurement
Unit of measurement shall be in Metric Units.

1.5.

Computer Software
Applied computer software in this calculation:
(1) StaadPro
(2) MS Excel

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2.

OUTLINE OF STRUCTURE
2.1

General Description
This calculation covers the design of Pipe Rack.

2.2

Modelling
2.2.1 Perspective

ISOMETRIC MODEL

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2.2.2

Node Numbering

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2.2.3.

Member Numbering

2.2.4.

Member Schedule

Steel Beam H-200x200x8x12

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3.

Steel Beam H-100x100x6x8

DESIGN LOADS
Loading Input on the STAAD Model is refered to loading data from vendor.

3.1.

Dead Load (D)

Dead Load due to selfweight

3.2.

Live Load L(F)

Live Load for equipment
LL = 1,0 Ton/m. ( 10 kN/m )

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4. LOADING INPUT ON THE STAAD MODEL

Selfweight Y-1 (automatically calcullated by Staad Pro)

Live Load (Load Equipment)

Loading Combination
Primary Load :
LOAD 1

DL

( SELFWEIGHT)

LOAD 2

LL

(LIVE LOAD )

Load Combination for Steel Frame Design :

LOAD COMB 10 (1.0 DL + 1.0 LL)

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5. DESIGN ANALYSIS
5.1.

STEEL BEAM RATIO

A detail of the steel ratio of the structure is shown on the following table.

Allowable Stress Limit :

Stress Ratio for Beam :

0,344

(memb 2)

< 1

OK

Stress Ratio for Column :

0,395

(memb 14)

< 1

OK

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Steel Beam Ratio Check

STAAD.Pro CODE CHECKING - (AISC 9TH EDITION)
ALL UNITS ARE - KN
METE (UNLESS OTHERWISE NOTED)
MEMBER

RESULT/
CRITICAL COND/
RATIO/
LOADING/
FX
MY
MZ
LOCATION
=======================================================================
1

TABLE

ST

H200X200X8
PASS
25.79 C

(JAPANESE SECTIONS)
AISC- H1-3
0.346
0.00
-24.23

10
0.57

----------------------------------------------------------------------| MEM=
1 , UNIT NEW-MMS, L= 570. AX=
6353.SZ= 472000.SY= 160000.|
| KL/R-Y= 11.4 CB= 1.00 YLD= 245.00 ALLOWABLE STRESSES: FCZ= 161.7 |
| FTZ= 161.7 FCY= 183.8 FTY= 183.8 FC= 143.5 FT= 147.0 FV=
98.0 |
----------------------------------------------------------------------2

ST

H200X200X8
PASS
0.00 T

(JAPANESE SECTIONS)
AISC- H1-3
0.344
0.00
-26.29

10
0.00

----------------------------------------------------------------------| MEM=
2 , UNIT NEW-MMS, L= 1300. AX=
6353.SZ= 472000.SY= 160000.|
| KL/R-Y= 25.9 CB= 1.00 YLD= 245.00 ALLOWABLE STRESSES: FCZ= 161.7 |
| FTZ= 161.7 FCY= 183.8 FTY= 183.8 FC= 137.7 FT= 147.0 FV=
98.0 |
----------------------------------------------------------------------3

ST

H100X100X6
PASS
14.39 T

(JAPANESE SECTIONS)
AISC- H2-1
0.237
0.00
2.35

10
0.57

----------------------------------------------------------------------| MEM=
3 , UNIT NEW-MMS, L= 570. AX=
2159.SZ=
75600.SY=
26800.|
| KL/R-Y= 22.9 CB= 1.00 YLD= 245.00 ALLOWABLE STRESSES: FCZ= 161.7 |
| FTZ= 161.7 FCY= 183.8 FTY= 183.8 FC= 139.0 FT= 147.0 FV=
98.0 |
----------------------------------------------------------------------4

ST

H100X100X6
PASS
0.10 C

(JAPANESE SECTIONS)
AISC- H1-3
0.000
0.00
0.00

1
0.60

----------------------------------------------------------------------| MEM=
4 , UNIT NEW-MMS, L= 600. AX=
2159.SZ=
75600.SY=
26800.|
| KL/R-Y= 24.1 CB= 1.00 YLD= 245.00 ALLOWABLE STRESSES: FCZ= 161.7 |
| FTZ= 161.7 FCY= 183.8 FTY= 183.8 FC= 138.5 FT= 147.0 FV=
98.0 |
----------------------------------------------------------------------5

ST

H100X100X6
PASS
14.13 T

(JAPANESE SECTIONS)
AISC- H2-1
0.212
0.00
2.05

10
0.57

----------------------------------------------------------------------| MEM=
5 , UNIT NEW-MMS, L= 570. AX=
2159.SZ=
75600.SY=
26800.|
| KL/R-Y= 22.9 CB= 1.00 YLD= 245.00 ALLOWABLE STRESSES: FCZ= 161.7 |
| FTZ= 161.7 FCY= 183.8 FTY= 183.8 FC= 139.0 FT= 147.0 FV=
98.0 |
----------------------------------------------------------------------6

ST

H100X100X6
PASS
0.10 C

(JAPANESE SECTIONS)
AISC- H1-3
0.000
0.00
0.00

1
0.60

----------------------------------------------------------------------| MEM=
6 , UNIT NEW-MMS, L= 600. AX=
2159.SZ=
75600.SY=
26800.|
| KL/R-Y= 24.1 CB= 1.00 YLD= 245.00 ALLOWABLE STRESSES: FCZ= 161.7 |

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| FTZ= 161.7 FCY= 183.8 FTY= 183.8 FC= 138.5 FT= 147.0 FV=
98.0 |
----------------------------------------------------------------------7

ST

H100X100X6
PASS
13.87 T

(JAPANESE SECTIONS)
AISC- H2-1
0.187
0.00
1.75

10
0.57

----------------------------------------------------------------------| MEM=
7 , UNIT NEW-MMS, L= 570. AX=
2159.SZ=
75600.SY=
26800.|
| KL/R-Y= 22.9 CB= 1.00 YLD= 245.00 ALLOWABLE STRESSES: FCZ= 161.7 |
| FTZ= 161.7 FCY= 183.8 FTY= 183.8 FC= 139.0 FT= 147.0 FV=
98.0 |
----------------------------------------------------------------------8

ST

H100X100X6
PASS
0.10 C

(JAPANESE SECTIONS)
AISC- H1-3
0.000
0.00
0.00

1
0.60

----------------------------------------------------------------------| MEM=
8 , UNIT NEW-MMS, L= 600. AX=
2159.SZ=
75600.SY=
26800.|
| KL/R-Y= 24.1 CB= 1.00 YLD= 245.00 ALLOWABLE STRESSES: FCZ= 161.7 |
| FTZ= 161.7 FCY= 183.8 FTY= 183.8 FC= 138.5 FT= 147.0 FV=
98.0 |
----------------------------------------------------------------------9

ST

H200X200X8
PASS
1.13 C

(JAPANESE SECTIONS)
AISC- H1-3
0.109
0.00
-8.23

10
0.57

----------------------------------------------------------------------| MEM=
9 , UNIT NEW-MMS, L= 570. AX=
6353.SZ= 472000.SY= 160000.|
| KL/R-Y= 11.4 CB= 1.00 YLD= 245.00 ALLOWABLE STRESSES: FCZ= 161.7 |
| FTZ= 161.7 FCY= 183.8 FTY= 183.8 FC= 143.5 FT= 147.0 FV=
98.0 |
----------------------------------------------------------------------10

ST

H200X200X8
PASS
13.46 C

(JAPANESE SECTIONS)
AISC- H1-3
0.227
0.00
-16.23

10
0.57

----------------------------------------------------------------------| MEM=
10 , UNIT NEW-MMS, L= 570. AX=
6353.SZ= 472000.SY= 160000.|
| KL/R-Y= 11.4 CB= 1.00 YLD= 245.00 ALLOWABLE STRESSES: FCZ= 161.7 |
| FTZ= 161.7 FCY= 183.8 FTY= 183.8 FC= 143.5 FT= 147.0 FV=
98.0 |
----------------------------------------------------------------------11

ST

H200X200X8
PASS
0.45 C

(JAPANESE SECTIONS)
AISC- H1-3
0.001
0.00
0.00

1
0.90

----------------------------------------------------------------------| MEM=
11 , UNIT NEW-MMS, L= 900. AX=
6353.SZ= 472000.SY= 160000.|
| KL/R-Y= 17.9 CB= 1.00 YLD= 245.00 ALLOWABLE STRESSES: FCZ= 161.7 |
| FTZ= 161.7 FCY= 183.8 FTY= 183.8 FC= 141.1 FT= 147.0 FV=
98.0 |
----------------------------------------------------------------------12

ST

H100X100X6
PASS
0.10 C

(JAPANESE SECTIONS)
AISC- H1-3
0.000
0.00
0.00

1
0.60

----------------------------------------------------------------------| MEM=
12 , UNIT NEW-MMS, L= 600. AX=
2159.SZ=
75600.SY=
26800.|
| KL/R-Y= 24.1 CB= 1.00 YLD= 245.00 ALLOWABLE STRESSES: FCZ= 161.7 |
| FTZ= 161.7 FCY= 183.8 FTY= 183.8 FC= 138.5 FT= 147.0 FV=
98.0 |
----------------------------------------------------------------------13

ST

H100X100X6
PASS
0.00 T

(JAPANESE SECTIONS)
AISC- H1-3
0.228
0.00
2.78

10
0.00

-----------------------------------------------------------------------

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| MEM=
13 , UNIT NEW-MMS, L= 730. AX=
2159.SZ=
75600.SY=
26800.|
| KL/R-Y= 29.3 CB= 1.00 YLD= 245.00 ALLOWABLE STRESSES: FCZ= 161.7 |
| FTZ= 161.7 FCY= 183.8 FTY= 183.8 FC= 136.1 FT= 147.0 FV=
98.0 |
----------------------------------------------------------------------14

ST

H200X200X8
PASS
43.87 C

(JAPANESE SECTIONS)
AISC- H1-3
0.395
0.00
-26.29

10
1.53

----------------------------------------------------------------------| MEM=
14 , UNIT NEW-MMS, L= 1530. AX=
6353.SZ= 472000.SY= 160000.|
| KL/R-Y= 30.5 CB= 1.00 YLD= 245.00 ALLOWABLE STRESSES: FCZ= 161.7 |
| FTZ= 161.7 FCY= 183.8 FTY= 183.8 FC= 135.6 FT= 147.0 FV=
98.0 |
----------------------------------------------------------------------15

ST

H100X100X6
PASS
22.42 C

(JAPANESE SECTIONS)
AISC- H1-3
0.246
0.00
2.06

10
0.81

----------------------------------------------------------------------| MEM=
15 , UNIT NEW-MMS, L= 806. AX=
2159.SZ=
75600.SY=
26800.|
| KL/R-Y= 32.4 CB= 1.00 YLD= 245.00 ALLOWABLE STRESSES: FCZ= 161.7 |
| FTZ= 161.7 FCY= 183.8 FTY= 183.8 FC= 134.7 FT= 147.0 FV=
98.0 |
----------------------------------------------------------------------16

ST

H200X200X8
PASS
29.36 C

(JAPANESE SECTIONS)
AISC- H1-3
0.264
0.00
-17.53

10
1.43

----------------------------------------------------------------------| MEM=
16 , UNIT NEW-MMS, L= 1430. AX=
6353.SZ= 472000.SY= 160000.|
| KL/R-Y= 28.5 CB= 1.00 YLD= 245.00 ALLOWABLE STRESSES: FCZ= 161.7 |
| FTZ= 161.7 FCY= 183.8 FTY= 183.8 FC= 136.5 FT= 147.0 FV=
98.0 |
----------------------------------------------------------------------17

ST

H100X100X6
PASS
0.00 T

(JAPANESE SECTIONS)
AISC- H1-3
0.228
0.00
2.78

10
0.00

----------------------------------------------------------------------| MEM=
17 , UNIT NEW-MMS, L= 730. AX=
2159.SZ=
75600.SY=
26800.|
| KL/R-Y= 29.3 CB= 1.00 YLD= 245.00 ALLOWABLE STRESSES: FCZ= 161.7 |
| FTZ= 161.7 FCY= 183.8 FTY= 183.8 FC= 136.1 FT= 147.0 FV=
98.0 |
----------------------------------------------------------------------18

ST

H100X100X6
PASS
20.73 C

(JAPANESE SECTIONS)
AISC- H1-3
0.178
0.00
1.30

10
0.00

----------------------------------------------------------------------| MEM=
18 , UNIT NEW-MMS, L= 806. AX=
2159.SZ=
75600.SY=
26800.|
| KL/R-Y= 32.4 CB= 1.00 YLD= 245.00 ALLOWABLE STRESSES: FCZ= 161.7 |
| FTZ= 161.7 FCY= 183.8 FTY= 183.8 FC= 134.7 FT= 147.0 FV=
98.0 |
----------------------------------------------------------------------19

ST

H200X200X8
PASS
14.90 C

(JAPANESE SECTIONS)
AISC- H1-3
0.132
0.00
-8.76

10
1.43

----------------------------------------------------------------------| MEM=
19 , UNIT NEW-MMS, L= 1430. AX=
6353.SZ= 472000.SY= 160000.|
| KL/R-Y= 28.5 CB= 1.00 YLD= 245.00 ALLOWABLE STRESSES: FCZ= 161.7 |
| FTZ= 161.7 FCY= 183.8 FTY= 183.8 FC= 136.5 FT= 147.0 FV=
98.0 |
----------------------------------------------------------------------20

ST

H100X100X6
PASS
0.00 T

(JAPANESE SECTIONS)
AISC- H1-3
0.228
0.00
2.78

10
0.00

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----------------------------------------------------------------------| MEM=
20 , UNIT NEW-MMS, L= 730. AX=
2159.SZ=
75600.SY=
26800.|
| KL/R-Y= 29.3 CB= 1.00 YLD= 245.00 ALLOWABLE STRESSES: FCZ= 161.7 |
| FTZ= 161.7 FCY= 183.8 FTY= 183.8 FC= 136.1 FT= 147.0 FV=
98.0 |
----------------------------------------------------------------------21

ST

H100X100X6
PASS
18.95 C

(JAPANESE SECTIONS)
AISC- H1-3
0.150
0.00
1.04

10
0.81

----------------------------------------------------------------------| MEM=
21 , UNIT NEW-MMS, L= 806. AX=
2159.SZ=
75600.SY=
26800.|
| KL/R-Y= 32.4 CB= 1.00 YLD= 245.00 ALLOWABLE STRESSES: FCZ= 161.7 |
| FTZ= 161.7 FCY= 183.8 FTY= 183.8 FC= 134.7 FT= 147.0 FV=
98.0 |
-----------------------------------------------------------------------

5.2.

COLUMN LATERAL DEFLECTION

Deflection max :

60.1 mm

Allowable Deflection :

7000/100
70

(Comb DL+LL)
mm

>

60.1

mm

( OK )

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ATTACHMENT

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INPUT DATA : PIPE RACK

STAAD PLANE
START JOB INFORMATION
ENGINEER DATE 02-Jul-12
END JOB INFORMATION
INPUT WIDTH 79
UNIT METER KN
JOINT COORDINATES
1 0 0 0; 2 1.3 0 0; 3 0 2.1 0; 4 1.3 2.1 0; 5 1.3 2.7 0; 6 0 4.1 0;
7 1.3 4.1 0; 8 1.3 4.7 0; 9 0 6.1 0; 10 1.3 6.1 0; 11 1.3 6.7 0; 12 0 7 0;
13 1.3 0.6 0; 14 0.57 2.1 0; 15 0 1.53 0; 16 0 3.53 0; 17 0.57 4.1 0;
18 0 5.53 0; 19 0.57 6.1 0;
MEMBER INCIDENCES
1 3 15; 2 1 2; 3 3 14; 4 5 4; 5 6 17; 6 8 7; 7 9 19; 8 11 10; 9 9 18; 10 6 16;
11 12 9; 12 13 2; 13 14 4; 14 15 1; 15 14 15; 16 16 3; 17 17 7; 18 16 17;
19 18 6; 20 19 10; 21 18 19;
DEFINE MATERIAL START
ISOTROPIC STEEL
E 2.05e+008
POISSON 0.3
DENSITY 76.8195
ALPHA 1.2e-005
DAMP 0.03
ISOTROPIC SS400
E 2e+008
POISSON 0.3
DENSITY 78.5
ALPHA 1.17e-005
DAMP 0.03
G 7.69231e+007
END DEFINE MATERIAL
CONSTANTS
MATERIAL SS400 ALL
MEMBER PROPERTY JAPANESE
1 2 9 TO 11 14 16 19 TABLE ST H200X200X8
3 TO 8 12 13 15 17 18 20 21 TABLE ST H100X100X6
SUPPORTS
1 2 PINNED
LOAD 1 DL
SELFWEIGHT Y -1
LOAD 2 LL
MEMBER LOAD
2 3 5 7 13 17 20 UNI GY -10
LOAD COMB 10 1DL+1LL
1 1.0 2 1.0
PERFORM ANALYSIS PRINT STATICS CHECK
PRINT ANALYSIS RESULTS
PARAMETER 1
CODE AISC
FYLD 245000 ALL
RATIO 1 ALL
TRACK 1 ALL
CHECK CODE ALL
FINISH

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