www.swagelok.

com

A n Installe r’s
Pocket Guide
for Swage lok ®

Tube Fit tings


 CONTENTS

Intermixing/Interchanging . . . . . . . . . . . . . . . 8

Metric Swagelok Tube Fittings . . . . . . . . . . . 8

Installation Instructions
■ Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . 9
■ Up to 1 in./25 mm Tube Fittings . . . . . . . . . . . . . 10
■ Over 1 in./25 mm Tube Fittings . . . . . . . . . . . . . . 11
■ Caps and Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . 12
■ O-Seal Male Connectors . . . . . . . . . . . . . . . . . . . 12
■ Pipe Thread Fittings . . . . . . . . . . . . . . . . . . . . . . 12
■ Port Connectors . . . . . . . . . . . . . . . . . . . . . . . . . 13
■ Positionable Elbows and Tees . . . . . . . . . . . . . . 14
■ Tube Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
■ Weld Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
■ Depth Marking Tool . . . . . . . . . . . . . . . . . . . . . . . 15
■ Preswaging Tool . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Hydraulic Swaging Units

■ Multihead (MHSU) . . . . . . . . . . . . . . . . . . . . . . . . 17
■ Air-Actuated (AHSU) . . . . . . . . . . . . . . . . . . . . . . . 18

Tubing
■ Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
■ Gas Service . . . . . . . . . . . . . . . . . . . . . . . . . . 19
■ Fractional Carbon Steel Tubing . . . . . . . . . . . 20
■ Metric Carbon Steel Tubing . . . . . . . . . . . . . . 22
■ Fractional Stainless Steel Seamless Tubing . . 24
■ Metric Stainless Steel Seamless Tubing . . . . . 26
■ Fractional Copper Tubing . . . . . . . . . . . . . . . . 28
■ Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Ordering Information . . . . . . . . . . . . . . . . . . . . 30

Straight Fittings
Unions
■ Union . . . . . . . . . . . . . . . . . . . . . . . . . 31
■ Reducing Union . . . . . . . . . . . . . . . . 33
■ Bulkhead Union . . . . . . . . . . . . . . . . 35
■ Bulkhead Reducing Union . . . . . . . 35


 CONTENTS

Straight Fittings
Male Connectors
■ NPT . . . . . . . . . . . . . . . . . . . . . . . . . 36
■ ISO/BSP Tapered Thread (RT) . . . . 38
■ ISO/BSP Parallel Thread (RS) . . . . . 40
■ ISO/BSP Parallel Thread (RP) . . . . . 42
■ Bulkhead NPT . . . . . . . . . . . . . . . . . 44
■ SAE/MS Straight Thread (ST) . . . . . 45
■ O-Seal (SAE/MS
Straight Thread) . . . . . . . . . . . . . . . . 46
■ O-Seal (NPT) . . . . . . . . . . . . . . . . . . 46
■ AN Fitting . . . . . . . . . . . . . . . . . . . . . 47
■ AN Bulkhead Fitting . . . . . . . . . . . . . 47
■ 10-32 Thread . . . . . . . . . . . . . . . . . . 48
■ M5  0.8 Thread . . . . . . . . . . . . . . . 48
■ Metric Thread (RS) . . . . . . . . . . . . . . 48
Weld Connectors
■ Tube Socket Weld . . . . . . . . . . . . . . 49
■ Male Pipe Weld . . . . . . . . . . . . . . . . . 49

Female Connectors
■ NPT . . . . . . . . . . . . . . . . . . . . . . . . . 51
■ ISO/BSP Tapered Thread (RT) . . . . 53
■ ISO/BSP Parallel Thread (RJ) . . . . . . 54
■ ISO/BSP Parallel Thread (RP) . . . . . 54
■ ISO/BSP Parallel Thread
(RG, Gauge) . . . . . . . . . . . . . . . . . . . 55
■ Bulkhead NPT . . . . . . . . . . . . . . . . . . 56
Reducers
■ Reducer . . . . . . . . . . . . . . . . . . . . . . 57
■ Long Reducer . . . . . . . . . . . . . . . . 60
■ Bulkhead Reducer . . . . . . . . . . . . . 60
Port Connectors
■ Port Connector . . . . . . . . . . . . . . . . 61
■ Reducing Port Connector . . . . . . . . 62

Caps and Plugs

■ Cap . . . . . . . . . . . . . . . . . . . . . . . . . 63
■ Plug . . . . . . . . . . . . . . . . . . . . . . . . 64

 CONTENTS

Straight Fittings
■ Vent Protectors . . . . . . . . . . . . . . . 65

90° Elbows
Unions
■ Union . . . . . . . . . . . . . . . . . . . . . . . 66
Male
■ NPT . . . . . . . . . . . . . . . . . . . . . . . . . 67
■ ISO/BSP Tapered Thread (RT) . . . . . 69
■ Reducing . . . . . . . . . . . . . . . . . . . . . 71
■ Positionable, SAE/MS
Straight Thread (ST) . . . . . . . . . . . . . 71
■ Positionable, ISO/BSP
Parallel Thread (PR) . . . . . . . . . . . . . 72
Weld
■ Tube Socket Weld . . . . . . . . . . . . . . 73
■ Male Pipe Weld . . . . . . . . . . . . . . . . 73

Female
■ NPT . . . . . . . . . . . . . . . . . . . . . . . . . 74

45° Elbows
Male
■ NPT . . . . . . . . . . . . . . . . . . . . . . . . . 75
■ Positionable, SAE/MS
Straight Thread (ST) . . . . . . . . . . . . 75

Tees
Unions
■ Union . . . . . . . . . . . . . . . . . . . . . . . . 76
■ Reducing Union . . . . . . . . . . . . . . . . 77

Male
■ Branch, NPT (TTM) . . . . . . . . . . . . . . 79
■ Run, NPT (TMT) . . . . . . . . . . . . . . . 80
■ Positionable Branch, SAE/MS
Straight Thread (TTS) . . . . . . . . . . . . 81
■ Positionable Run, SAE/MS
Straight Thread (TST) . . . . . . . . . . . . 81
■ Positionable Branch, ISO/BSP
Parallel Thread (TTR) . . . . . . . . . . . . 82

 CONTENTS

Tees
Male
■ Positionable Run, ISO/BSP
Parallel Thread (TRT) . . . . . . . . . . . . 83
Female
■ Run, NPT (TFT) . . . . . . . . . . . . . . . . 84
■ Branch, NPT (TTF) . . . . . . . . . . . . . . 85

Cross, Union . . . . . . . . . . . . . . . . . 86

Sanitary Flange Fittings . . . . . . . 87

Tube Adapters
Male
■ NPT . . . . . . . . . . . . . . . . . . . . . . . . . 88
■ ISO/BSP Tapered Thread (RT) . . . . 89
■ ISO/BSP Parallel Thread (RS) . . . . 90
■ ISO/BSP Parallel Thread (RP) . . . . . 91
■ SAE/MS Straight Thread (ST) . . . . . 91
■ O-Seal (SAE/MS
Straight Thread) . . . . . . . . . . . . . . . . 92
■ AN Thread . . . . . . . . . . . . . . . . . . . . 92
■ Pipe Weld . . . . . . . . . . . . . . . . . . . . . 93
Female
■ NPT . . . . . . . . . . . . . . . . . . . . . . . . . 94
■ ISO/BSP Tapered Thread (RT) . . . . 95
■ ISO/BSP Parallel Thread (RP) . . . . . 95
■ ISO/BSP Parallel Thread
(RG, Gauge) . . . . . . . . . . . . . . . . . . 96
■ ISO/BSP Parallel Thread (RJ) . . . . . . 97
■ AN Thread . . . . . . . . . . . . . . . . . . . . 97

Part Numbering
■ Tube Fitting Part Numbers . . . . . . . . 98
■ Tube Adapter Part Numbers . . . . . 101


 CONTENTS

Replacement Parts
Nuts
■ Female . . . . . . . . . . . . . . . . . . . . . . 103
■ Knurled Female . . . . . . . . . . . . . . . 104
■ Male . . . . . . . . . . . . . . . . . . . . . . . . 104

Ferrules
■ Front . . . . . . . . . . . . . . . . . . . . . . . . 105
■ Back . . . . . . . . . . . . . . . . . . . . . . . . 106
■ Nut-Ferrule Set, Package . . . . . . . 107
■ Ferrule Set, Ferrule-Pak™ . . . . . . . 108
ISO/BSP Parallel Gaskets
■ Steel (RS Fitting) . . . . . . . . . . . . . . . 109
■ Copper (RP Fitting) . . . . . . . . . . . . . 109
■ Copper (RG, Gauge Fitting) . . . . . . 110
■ PTFE (RJ Fitting) . . . . . . . . . . . . . . . 110
O-Rings
■ Buna N (O-Seal
Straight Threads) . . . . . . . . . . . . . . 111
■ Buna N (O-Seal Pipe Threads) . . . . 111
■ Fluorocarbon FKM
(Positionable Fittings,
ISO/BSP Parallel Threads) . . . . . . . 112
■ Fluorocarbon FKM
(SAE/MS Straight Threads) . . . . . . 112

Tools and Accessories

Bulkhead Retainer . . . . . . . . . . . . . . 113

Gap Inspection Gauge . . . . . . . . . . 114

Depth Marking Tool . . . . . . . . . . . . . 116

Preswaging Tool . . . . . . . . . . . . . . . 117

Insert for Soft Plastic Tubing . . . . . 118


 INTERMIXING/METRIC TUBE FITTINGS

Intermix/Interchange with Other

Manufacturers’ Components
This practice can be dangerous. Leak-tight seals that
will withstand high pressure, vibration, vacuum, and
temperature changes depend on close tolerances
and consistent, exacting quality control in conjunction
with good design principles.
Components of other manufacturers may look like
Swagelok tube fitting components—but they cannot
be manufactured in accordance with Swagelok
engineering standards, nor do they benefit from
innovations in design and manufacture defined by 36
active Swagelok tube fitting patents issued since 1989.

Metric Swagelok Tube Fittings

Metric tube fittings have a stepped shoulder on the
body hex.
Swagelok Swagelok
metric tube fractional
end tube stub

Stepped identification No shoulder

shoulders

Swagelok
metric tube
ends

Stepped identification shoulders

Shaped fittings, such as elbows, crosses, and tees,

are stamped MM for metric tubing and have no step
on the forging.


 INSTALLATION INSTRUCTIONS

Installation Instructions
Swagelok tube fittings 1 in./25 mm and smaller can
be installed quickly, easily, and reliably with simple
hand tools.
Over 1 in./25 mm sizes require use of a hydraulic
swaging unit to swage the ferrules onto the tubing.

Safety Precautions
■ Do not bleed system by loosening fitting nut or
fitting plug.
■ Do not assemble and tighten fittings when system
is pressurized.
■ Make sure that the tubing rests firmly on the
shoulder of the tube fitting body before tightening
the nut.
■ Use Swagelok gap inspection gauge to ensure
sufficient pull-up upon initial installation.
■ Always use proper thread sealants on tapered pipe
threads.
■ Do not mix materials or fitting components from
various manufacturers—tubing, ferrules, nuts, and
fitting bodies.
■ Never turn fitting body. Instead, hold fitting body
and turn nut.
■ Avoid unnecessary disassembly of unused fittings.
■ Use only long reducers in female Swagelok end
connections.
See the instructions starting on the next page for
installation of Swagelok tube fittings, caps and
plugs, port connectors, tube adapters, O-seal
male connectors, positionable elbows and tees,
preswaging tool, and weld fittings.


 INSTALLATION INSTRUCTIONS

Swagelok Tube Fittings

Up to 1 in./25 mm
These instructions apply both to traditional fittings and
to fittings with the advanced back-ferrule geometry.

Fully insert the tubing into

the fitting and against the
shoulder; rotate the nut
finger-tight.

Mark the nut at the

6 o’clock position.

While holding the fitting

body steady, tighten the nut
one and one-quarter turns
to the 9 o’clock position.
For 1/16, 1/8, and 3/16 in.;
2, 3, and 4 mm tube
fittings, tighten the nut
three-quarters turn to the
3 o’clock position.

Installation in High-Pressure Applications

and High Safety-Factor Systems
1. Fully insert the tubing into the fitting and against
the shoulder; rotate the nut finger-tight.
2. Due to the variations of tubing diameters, a
common starting point is desirable. Therefore,
tighten the nut until the tubing will not turn by
hand or move axially in the fitting.
3. Mark the nut at the 6 o’clock position.
4. While holding fitting body steady, tighten the
nut one and one-quarter turns to the 9 o’clock
position.
For 1/16, 1/8, and 3/16 in.; 2, 3, and 4 mm tube
fittings, tighten the nut three-quarters turn to the
3 o’clock position.
10
 INSTALLATION INSTRUCTIONS

Swagelok Tube Fittings

Over 1 in./25 mm
1. Preswage the ferrules onto the tubing.
2. Tighten nut one-half turn past finger-tight after the
ferrules are preswaged.

Gaugeability
On initial installation, the Swagelok gap inspection
gauge assures the installer or inspector that a
fitting has been sufficiently tightened.
Position the Swagelok gap inspection gauge next
to the gap between the nut and body.

If the gauge will not enter If the gauge will enter the
the gap, the fitting is gap, additional tightening
sufficiently tightened. is required.

 Always depressurize a system before

adjusting the tightness of a tube fitting
connection.

Reassembly—All Sizes
You may disassemble and reassemble Swagelok tube
fittings many times.
Fig. 1 Fig. 2

1. Insert tubing with preswaged ferrules into the

fitting body until the front ferrule seats (Fig. 1).
2. Rotate the nut with a wrench to the previously
pulled-up position; at this point, a significant
increase in resistance will be encountered.
3. Tighten slightly with a wrench (Fig. 2).
o not use the Swagelok gap inspection gauge with
D
reassembled fittings.
11
 INSTALLATION INSTRUCTIONS

Caps and Plugs

Caps
See Swagelok tube fitting installation
and reassembly, page 10 and 11.

Plugs
While holding fitting body steady, tighten
the plug one-quarter turn from the
finger-tight position.
For 1/16, 1/8, and 3/16 in.; 2, 3, and 4 mm tube fittings,
tighten the plug one-eighth turn.
For over 1 in. and over 25 mm tube fittings, tighten the
plug one-quarter turn.

Reassembly
You may disassemble and reassemble Swagelok
plugs many times. Make subsequent connections by
slightly tightening with a wrench after snugging the
nut by hand.

O-Seal Male Connectors

1. Turn the O-seal connector into the female end
until it is finger-tight.
2. Tighten the O-seal connector until it makes metal-
to-metal contact with the face of the female end.
3. Tighten slightly with a wrench.
O-rings are coated with a thin film of silicone-based
lubricant. Removal of factory-applied lubricants may
alter performance.

Pipe Thread Fittings

A thread sealant should always be used when
assembling tapered threads. SWAK® anaerobic
pipe thread sealant, PTFE-Free pipe thread sealant,
and Swagelok PTFE Tape are available. For more
information, see the Swagelok Tools and Accessories
catalog, MS-01-169.
12
 INSTALLATION INSTRUCTIONS

Port Connectors
Machined Ferrule End
While holding fitting Fig. 1
body steady, tighten
the port connector one-
quarter turn from the
finger-tight position.
For 1/16, 1/8, and Fig. 2
3/16 in.; 2, 3, and 4 mm
tube fittings, tighten the
port connector one-
eighth turn.
For over 1 in. and over
25 mm tube fittings, tighten the port connector one-
quarter turn.
Reassembly
You may disassemble and reassemble Swagelok
port connectors many times. Make subsequent
connections by slightly tightening with a wrench after
snugging the nut by hand.

Tube Adapter End

1. Insert the tube Fig. 3
adapter into the
Swagelok tube
fitting. Make sure
that the tube
adapter rests
firmly on the shoulder of the tube fitting body and
that the nut is finger-tight (Fig. 3).
2. Mark the nut at the 6 o’clock position.
3. While holding fitting body steady, tighten the
nut one and one-quarter turns to the 9 o’clock
position.
For 1/16, 1/8, and 3/16 in.; 2, 3, and 4 mm tube
fittings, tighten the nut three-quarters turn to the
3 o’clock position.

Reassembly
See Swagelok tube fitting reassembly, page 11.

13
 INSTALLATION INSTRUCTIONS

Positionable Elbows and Tees

1. Turn the positionable end
into the female fitting until
the metal backup washer
contacts the face of the
Lock nut
fitting.
Backup
2. Turn the positionable end out washer
of the female fitting (not more
than one turn) until the Swagelok tube fitting end
is positioned properly.
3. While holding fitting body steady, tighten the lock
nut until the metal backup washer contacts the
face of the fitting.

Tube Adapters
1. Install the end Fig. 1
opposite the
tube adapter
end (Fig. 1). Female pipe port
on existing equipment
2. Insert the tube
adapter into the Fig. 2
Swagelok tube
fitting. Make sure
that the tube
adapter rests
firmly on the
shoulder of the
tube fitting body and that the nut is finger-tight
(Fig. 2).
3. Mark the nut at the 6 o’clock position.
4. While holding fitting body steady, tighten the
nut one and one-quarter turns to the 9 o’clock
position.
For 1/16, 1/8, and 3/16 in.; 2, 3, and 4 mm tube
fittings, tighten the nut three-quarters turn to the
3 o’clock position.

Reassembly
See Swagelok tube fitting reassembly, page 11.

14
 INSTALLATION INSTRUCTIONS

Weld Fittings
Welding Precautions for Swagelok Tube
Fittings with Weld End Connections
1. Remove the nut and ferrules.
2. Turn a Swagelok tube fitting plug or another
nut onto the fitting so that it is finger-tight. This
protects the threads and sealing components.
3. Provide a suitable heat sink to dissipate the heat.
4. Tack weld at four positions 90° apart to hold
the fitting in place and to ensure alignment and
concentricity of the components.
5. Complete the weld.
6. Remove the plug or nut and replace the nut and
ferrules.
 Caution: When welding carbon steel fittings,
the heat often removes the protective oil from
the threads. It is important to apply another
lubricant, such as Goop® thread lubricant.

Depth Marking Tool

1. Insert cleanly cut, Fig. 1 Fig. 2
fully deburred tubing
into the depth
marking tool (DMT)
until the tubing is
fully bottomed into
the tool. Using a
pen or pencil, mark
the tubing at the top
of the DMT (Fig. 1).
2. Remove the tubing from the DMT and insert it into
the Swagelok fitting until it is bottomed inside the
fitting body (Fig. 2). If any portion of the mark on
the tubing can be seen above the fitting nut, the
tubing is not fully bottomed inside the fitting.
3. While holding the fitting body steady, follow
Swagelok tube fitting installation instructions,
page 10.

15
 INSTALLATION INSTRUCTIONS

Preswaging Tool
1. Install the Swagelok nut and ferrules onto the
preswaging tool.
2. Insert tubing into the preswaging tool.
3. Make sure that the tubing rests firmly on the
shoulder of the preswaging tool body and that the
nut is finger-tight.
4. Mark the nut at the 6 o’clock position.
5. While holding the preswaging tool steady, tighten
the nut one and one-quarter turns to the 9 o’clock
position.
For 1/16, 1/8, Fig. 1
and 3/16 in.; 2, 3,
and 4 mm tube
fittings, tighten
the nut three-
quarters turn
to the 3 o’clock
position (Fig. 1).
6. Loosen the nut.
7. Remove the tubing with preswaged ferrules from
the preswaging tool.
If the tubing sticks Fig. 2
in the preswaging
tool, remove the
tubing by gently
rocking it back
and forth. Do not turn the tubing (Fig. 2).
8. Insert tubing with preswaged ferrules into the
fitting body until the front ferrule seats.
9. Rotate the nut with a wrench to the previously
pulled-up position; at this point, a significant
increase in resistance will be encountered.
10. Tighten slightly Fig. 3
with a wrench
(Fig. 3)

Do not use the Swagelok gap inspection gauge with

fittings that were assembled using the preswaging tool.

16
 HYDRAULIC SWAGING UNITS

Multihead (MHSU)
■ Preswages Swagelok ferrules onto tubing
■ Provides Swagelok tube fitting connections that are
100 % gaugeable upon initial installation. Use MHSU
gap inspection gauges supplied with the unit.
■ Is available in two unit sizes, with a choice of
interchangeable fractional or metric tooling for:
■ 1/2 to 1 in. and 12 to 25 mm tubing and tube
adapters
■ 1 to 2 in. and 25 to 50 mm tubing and tube
adapters
■ Places no initial strain on nut or fitting body threads
or on body seal surfaces
■ Must be used to install 1 1/4, 1 1/2, and 2 in. and
28, 30, 32, 38, and 50 mm Swagelok tube fittings
■ Is standard with a tube marking feature to indicate
when tube is properly bottomed in the unit
■ Is available with a support base (as shown) and
with stainless steel connection tubing in place of
hydraulic hose
■ Fits neatly in a rugged plastic carrying case
■ Reduces assembly and installation time and
operator error.

The MHSU cannot be used for SAF 2507™ (super

duplex) tubing 1/2 in. and under or for medium-
pressure tubing.
For 5/8 and 3/4 in. SAF 2507 tubing, order the 1 in./
25 mm and over unit and SAF 2507 tooling and gauges.
For additional information, see the Swagelok
Hydraulic Swaging Units—Multihead (MHSU)
catalog, MS-02­-154. For instructions, see Multihead
Hydraulic Swaging Unit (MHSU) Setup and Operation
Instructions, MS-12-37.
17
 HYDRAULIC SWAGING UNITS

Air-Actuated (AHSU)
■ Preswages Swagelok ferrules onto tubing
■ Provides Swagelok tube fitting connections that are
100 % gaugeable upon initial installation
■ Requires only one unit with interchangeable tooling
to swage 1/4 to 1/2 in. and 6 to 12 mm Swagelok
tube fitting ferrule sizes
■ Places no initial strain on nut or fitting body threads
or on body seal surfaces
■ Requires no threading of nut on or off the tooling
■ Fits neatly in a rugged plastic carrying case
■ Reduces assembly and installation time and
operator error.

The AHSU cannot be used for SAF 2507 (super

duplex) tubing or for medium pressure tubing.
For additional information, see the Swagelok
Hydraulic Swaging Units—Air-Actuated (AHSU)
catalog, MS-02-155. For instructions, see Air-
Actuated Hydraulic Swaging Unit (AHSU) Setup and
Operation Instructions, MS-12-38.

18
 TUBING

Tubing Selection
■ Metal tubing material should be softer than fitting
material. For example, stainless steel tubing should
not be used with brass fittings.
■ When tubing and fittings are made of the same
material, tubing must be fully annealed.
■ Always use an insert with extremely soft or pliable
plastic tubing.
■ Extremes of wall thickness should always be
checked against the suggested minimum and
maximum wall thickness limitations.
■ Surface finish is very important to proper sealing.
Tubing with any kind of depression, scratch, raised
portion, or other surface defect will be difficult to
seal, particularly in gas service.
■ Tubing that is oval and will not easily fit through
fitting nuts, ferrules, and bodies should never be
forced into the fitting.

Gas Service
Gases (air, hydrogen, helium, nitrogen, etc.) have very
small molecules that can escape through even the most
minute leak path. Some surface defects on the tubing
can provide such a leak path. As tube outside diameter
(OD) increases, so does the likelihood of a scratch or
other surface defect interfering with proper sealing.
The most successful connection for gas service
will occur if all installation instructions are carefully
followed and the heavier wall thicknesses of tubing on
the following tables are selected.
A heavy-wall tube resists ferrule action more than
a thin-wall tube, allowing the ferrules to coin out
minor surface imperfections. A thin-wall tube offers
less resistance to ferrule action during installation,
reducing the chance of coining out surface defects,
such as scratches. Within the applicable suggested
allowable working pressure table, select a tube wall
thickness whose working pressure is outside of the
shaded areas.

19
 TUBING

Fractional Carbon Steel Tubing

Allowable working pressures are calculated from an
S value of 15 700 psi (108 200 kPa) for ASTM A179
tubing at –20 to 100°F (–28 to 37°C), as listed in
ASME B31.3. Multiply carbon steel rating by 0.85 for
working pressure in accordance with ASME B31.1.

Suggested Ordering Information

High-quality, soft annealed seamless carbon steel
hydraulic tubing, ASTM A179 or equivalent. Hardness
72 HRB (130 HV) or less. Tubing to be free of
scratches, suitable for bending and flaring.

20
 Tube Wall Thickness, in.

Tube 0.028 0.035 0.049 0.065 0.083 0.095 0.109 0.120 0.134 0.148 0.165 0.180 0.220 Swagelok
OD Working Pressure, psig Fitting
in. Note: For gas service, select a tube wall thickness outside of the shaded area. (See Gas Service, page 19.) Series
1/8 8000 10 200 200
3/16 5100 6 600 9600 300
1/4 3700 4 800 7000 9600 400
5/16 3 700 5500 7500 500
3/8 3 100 4500 6200 600
1/2 2 300 3200 4500 5900 810
TUBING

5/8 1 800 2600 3500 4600 5300 1010

3/4 2100 2900 3700 4300 5100 1210
7/8 1800 2400 3200 3700 4300 1410
1 1500 2100 2700 3200 3700 4100 1610
1 1/4 1600 2100 2500 2900 3200 3600 4000 4600 5000 2000
1 1/2 1800 2000 2400 2600 2900 3300 3700 4100 5100 2400
2 1500 1700 1900 2100 2400 2700 3000 3700 3200

21
 TUBING

Metric Carbon Steel Tubing

Allowable working pressures are based on equations
from ASME B31.3 for DIN 2391 tubing, using a stress
value of 1130 bar (16 400 psi) and tensile strength of
3400 bar (49 300 psi).

Suggested Ordering Information

High-quality, soft annealed carbon steel tubing,
DIN 2391 or equivalent. Hardness 130 HV (72 HRB)
or less. Tubing to be free of scratches, suitable for
bending or flaring.

22
 Tube Wall Thickness, mm
Tube 0.8 1.0 1.2 1.5 1.8 2.0 2.2 2.5 2.8 3.0 3.5 4.0 4.5 Swagelok
OD Working Pressure, bar Fitting
mm Note: For gas service, select a tube wall thickness outside of the shaded area. (See Gas Service, page 19.) Series
3 630 790 3M0
6 290 370 460 590 6M0
8 270 330 430 8M0
10 210 260 330 10M0
12 170 210 270 330 380 420 12M0
14 150 180 230 280 320 350 14M0
15 140 170 210 260 290 330 15M0
TUBING

16 130 150 200 240 270 300 350 16M0

18 140 170 210 240 270 310 18M0
20 120 160 190 210 240 270 310 20M0
22 110 140 170 190 210 240 280 22M0
25 100 120 150 170 180 210 240 260 25M0
28 150 160 190 210 230 270 28M0
30 140 150 170 200 210 250 30M0
32 130 140 160 180 200 230 270 32M0
38 120 130 150 160 190 230 260 38M0

23
 TUBING

Fractional Stainless Steel

Seamless Tubing
Allowable working pressures are calculated from an
S value of 20 000 psi (137 800 kPa) for ASTM A269
tubing at –20 to 100°F (–28 to 37°C), as listed in
ASME B31.3, except as noted. Multiply stainless steel
rating by 0.94 for working pressure in accordance
with ASME B31.1.

For Welded Tubing

For welded and drawn tubing, a derating factor must
be applied for weld integrity:
■ for double-welded tubing, multiply pressure rating
by 0.85
■ for single-welded tubing, multiply pressure rating
by 0.80.

Suggested Ordering Information

Fully annealed, high-quality (Type 304, 316, etc.)
(seamless or welded and drawn) stainless steel
hydraulic tubing, ASTM A269 or A213, or equivalent.
Hardness 90 HRB (200 HV) or less. Tubing to be free
of scratches, suitable for bending and flaring.
Certain austenitic stainless tubing has an allowable
ovality tolerance double the OD tolerance and may
not fit into Swagelok precision tube fittings.

24
 Tube Wall Thickness, in.

Tube 0.010 0.012 0.014 0.016 0.020 0.028 0.035 0.049 0.065 0.083 0.095 0.109 0.120 0.134 0.156 0.188 Swagelok
OD Working Pressure, psig Fitting
in. Note: For gas service, select a tube wall thickness outside of the shaded area. (See Gas Service, page 19.) Series
1/16 5600 6800 8100 9400 12 000 100
1/8 8500 10 900 200
3/16 5400 7 000 10 200 300
1/4 4000 5 100 7 500 10 200➀ 400
5/16 4 000 5 800 8 000 500
3/8 3 300 4 800 6 500 7500➀➁ 600
1/2 2 600 3 700 5 100 6700 810
TUBING

5/8 2 900 4 000 5200 6000 1010

3/4 2 400 3 300 4200 4900 5800 1210
7/8 2 000 2 800 3600 4200 4800 1410
1 2 400 3100 3600 4200 4700 1610
1 1/4 2400 2800 3300 3600 4100 4900 2000
1 1/2 2300 2700 3000 3400 4000 4900 2400
2 2000 2200 2500 2900 3600 3200
➀ For higher pressures, see the Swagelok Medium-Pressure Fittings catalog, MS‑02‑335, or the Swagelok High-Pressure Fittings catalog, MS-01-34.

25
➁ Rating based on repeated pressure testing of the Swagelok tube fitting with a 4:1 design factor based upon hydraulic fluid leakage.
 TUBING

Metric Stainless Steel

Seamless Tubing
Allowable working pressures are based on equations
from ASME B31.3 for EN ISO 1127 tubing (D4, T4
tolerance for 3 to 12 mm; D4, T3 tolerance 14 to
50 mm), using a stress value of 1370 bar (20 000 psi)
and tensile strength of 5170 bar (75 000 psi), except
as noted. Multiply stainless steel rating by 0.94 for
working pressure in accordance with ASME B31.1.

For Welded Tubing

For welded and drawn tubing, a derating factor must
be applied for weld integrity:
■ for double-welded tubing, multiply pressure rating
by 0.85
■ for single-welded tubing, multiply pressure rating
by 0.80.

Suggested Ordering Information

Fully annealed, high-quality (Type 304, 316, etc.)
stainless steel tubing, EN ISO 1127 or equivalent.
Hardness 200 HV (90 HRB) or less. Tubing to be free
of scratches, suitable for bending or flaring.

26
 Tube Wall Thickness, mm

Tube 0.8 1.0 1.2 1.5 1.8 2.0 2.2 2.5 2.8 3.0 3.5 4.0 4.5 5.0 Swagelok
OD Working Pressure, bar Fitting
mm Note: For gas service, select a tube wall thickness outside of the shaded area. (See Gas Service, page 19.) Series
3 670 3M0
6 310 420 540 710 6M0
8 310 390 520 8M0
10 240 300 400 510 580 10M0
12 200 250 330 410 470 12M0
14 160 200 270 340 380 430 14M0
15 150 190 250 310 360 400 15M0
TUBING

16 170 230 290 330 370 400➀ 16M0

18 150 200 260 290 320 370 18M0
20 140 180 230 260 290 330 380 20M0
22 140 160 200 230 260 300 340 22M0
25 180 200 230 260 290 320 25M0
28 180 200 230 260 280 330 28M0
30 170 180 210 240 260 310 30M0
32 160 170 200 220 240 290 330 32M0
38 140 160 190 200 240 270 310 38M0

➀ Rating based on repeated pressure testing of the Swagelok tube

fitting with a 4:1 design factor based upon hydraulic fluid leakage.
50 150 180 210 240 270 50M0

27
28
Tube Wall Thickness, in.
0.028 0.035 0.049 0.065 0.083 0.095 0.109 0.120 0.134
Tube Working Pressure, psig Swagelok
OD Note: For gas service, select a tube wall thickness outside of the Fitting
in. shaded area. (See Gas Service, page 19.) Series
1/8 2700 3600 200
and ASME B31.1.
3/16 1800 2300 3400 300
1/4 1300 1600 2500 3500 400
5/16 1300 1900 2700 500
3/8 1000 1600 2200 600
TUBING

1/2 800 1100 1600 2100 810

5/8 900 1200 1600 1900 1010
Fractional Copper Tubing

3/4 700 1000 1300 1500 1800 1210

Suggested Ordering Information

7/8 600 800 1100 1300 1500 1410

1 500 700 900 1100 1300 1500 1610
1 1/8 600 800 1000 1100 1300 1400 1810
copper water tube, type K or type L to ASTM B88.
High-quality, soft annealed seamless copper tubing,
Allowable working pressures are calculated from an
S value of 6000 psi (41 300 kPa) for ASTM B75 tubing
at –20 to 100°F (–28 to 37°C), as listed in ASME B31.3

ASTM B75 or equivalent. Also soft annealed (Temper O)

 TUBING

Tubing Installation
Tubing properly selected and handled, when
combined with the quality of Swagelok fittings, will
give you leak-tight systems. Properly installed on
such tubing, Swagelok fittings provide reliable service
under a wide variety of fluid applications.
When installing fittings T
near tube bends, there
R
must be a sufficient
straight length of tubing
to allow the tube to T Tube OD
L
be bottomed in the L Required straight
tube length
Swagelok fitting (see (see table)

tables below). R Radius of tubing

bend

Fractional, in. Metric, mm

T T
Tube OD L➀ Tube OD L➀
1/16 1/2 3 19
1/8 23/32 6 21
3/16 3/4 8 23
1/4 13/16 10 25
5/16 7/8 12 31
3/8 15/16 14
1/2 1 3/16 15
32
5/8 16
1 1/4
3/4 18
7/8 1 5/16 20
34
1 1 1/2 22
1 1/4 2 25 40
1 1/2 2 13/32 28 46
2 3 1/4 30 50
➀ Required straight tube length. 32 54
38 63
50 80

29
 ORDERING INFORMATION

Ordering Numbers
Select a basic ordering number.
Example: -100-6
Add a material designator.
Example: SS-100-6
Minimum order quantities may apply to certain
materials and configurations.

Material Designator
316 SS SS
Aluminum A
Alloy 20 C20
Alloy 400/R-405 M
Alloy 600 INC
Alloy 625 625
Alloy 825 825
Alloy C-276 HC
Brass B
Carbon steel S
Nylon NY
PTFE T
Titanium TI

Additional Products
■ For SAF 2507 super duplex tube fittings, see the
Swagelok Gaugeable SAF 2507 Super Duplex Tube
Fittings catalog, MS‑01‑174.
■ For PFA tube fittings, see the Swagelok PFA Tube
Fittings and PFA Tubing catalog, MS‑01‑05.
■ For heavy-wall tube fittings, see the Swagelok
High-Pressure Fittings catalog, MS‑01‑34.
■ For medium-pressure tube fittings, see the
Swagelok Medium-Pressure Fittings catalog,
MS‑02‑335.
Contact your authorized Swagelok sales and service
representative about additional sizes and special alloys.

30
 STRAIGHT FITTINGS

Unions

Union
Tube Basic Tube Basic
OD Ordering OD Ordering
in. Number mm Number
1/16 -100-6 2 -2M0-6
1/8 -200-6 3 -3M0-6
3/16 -300-6 4 -4M0-6
1/4 -400-6 6 -6M0-6
5/16 -500-6 8 -8M0-6
3/8 -600-6 10 -10M0-6
1/2 -810-6 12 -12M0-6
1/2 -810-6-0030➀ 14 -14M0-6
5/8 -1010-6 15 -15M0-6
3/4 -1210-6 16 -16M0-6
7/8 -1410-6 18 -18M0-6
1 -1610-6 20 -20M0-6
1 1/8 -1810-6 22 -22M0-6
1 1/4 -2000-6 25 -25M0-6
1 1/2 -2400-6 28 -28M0-6
2 -3200-6 30 -30M0-6
➀ Bored through. 32 -32M0-6
38 -38M0-6
50 -50M0-6

31
 STRAIGHT FITTINGS

Unions
T Tx

Union Basic
(Metric to Tube OD Ordering
Fractional) T, mm Tx, in. Number
1/8 -2M0-6-2
2
1/4 -2M0-6-4
3 1/8 -3M0-6-2
1/8 -4M0-6-2
4
1/4 -4M0-6-4
1/16 -6M0-6-1
1/8 -6M0-6-2
6 1/4 -6M0-6-4
5/16 -6M0-6-5
3/8 -6M0-6-6
1/4 -8M0-6-4
8
3/8 -8M0-6-6
1/8 -10M0-6-2
1/4 -10M0-6-4
10
5/16 -10M0-6-5
3/8 -10M0-6-6
1/4 -12M0-6-4
5/16 -12M0-6-5
12
3/8 -12M0-6-6
1/2 -12M0-6-8
15 1/2 -15M0-6-8
16 5/8 -16M0-6-10
18 3/4 -18M0-6-12
1/2 -20M0-6-8
20
1 -20M0-6-16
25 1 -25M0-6-16

32
 STRAIGHT FITTINGS

Unions
T Tx

Reducing Basic
Union Tube OD, in. Ordering
T Tx Number
1/8 1/16 -200-6-1
1/16 -300-6-1
3/16
1/8 -300-6-2
1/16 -400-6-1
1/4 1/8 -400-6-2
3/16 -400-6-3
1/8 -500-6-2
5/16
1/4 -500-6-4
1/16 -600-6-1
1/8 -600-6-2
3/8
1/4 -600-6-4
5/16 -600-6-5
1/8 -810-6-2
1/2 1/4 -810-6-4
3/8 -810-6-6
3/8 -1010-6-6
5/8
1/2 -1010-6-8
1/4 -1210-6-4
3/8 -1210-6-6
3/4
1/2 -1210-6-8
5/8 -1210-6-10
1/2 -1610-6-8
1
3/4 -1610-6-12

33
 STRAIGHT FITTINGS

Unions
T Tx

Reducing Basic
Union Tube OD, mm Ordering
T Tx Number
3 2 -3M0-6-2M
2 -6M0-6-2M
6 3 -6M0-6-3M
4 -6M0-6-4M
8 6 -8M0-6-6M
6 -10M0-6-6M
10
8 -10M0-6-8M
6 -12M0-6-6M
12 8 -12M0-6-8M
10 -12M0-6-10M
10 -16M0-6-10M
16
12 -16M0-6-12M
18 12 -18M0-6-12M
18 -25M0-6-18M
25
20 -25M0-6-20M
18 -30M0-6-18M
30 20 -30M0-6-20M
25 -30M0-6-25M
18 -32M0-6-18M
32 20 -32M0-6-20M
25 -32M0-6-25M
20 -38M0-6-20M
38 25 -38M0-6-25M
30 -38M0-6-30M

34
 STRAIGHT FITTINGS

Unions

Bulkhead Union
Tube Basic Tube Basic
OD Ordering OD Ordering
in. Number mm Number
1/16 -100-61 3 -3M0-61
1/8 -200-61 4 -4M0-61
3/16 -300-61 6 -6M0-61
1/4 -400-61 8 -8M0-61
5/16 -500-61 10 -10M0-61
3/8 -600-61 12 -12M0-61
1/2 -810-61 14 -14M0-61
5/8 -1010-61 15 -15M0-61
3/4 -1210-61 16 -16M0-61
1 -1610-61 18 -18M0-61
1 1/4 -2000-61 20 -20M0-61
1 1/2 -2400-61 25 -25M0-61
2 -3200-61 30 -30M0-61
32 -32M0-61
38 -38M0-61

T Tx

Bulkhead Basic
Tube OD, in.
Reducing Ordering
T Tx Number
Union
1/8 1/16 -200-61-1
1/4 1/8 -400-61-2
3/8 1/4 -600-61-4
1/2 1/4 -810-61-4

Bulkhead Basic
Reducing Tube OD Ordering
Union T, mm Tx, in. Number
(Metric to 6 1/8 -6M0-61-2
Fractional)
35
 STRAIGHT FITTINGS

Male
Connectors

NPT
Tube NPT Basic Tube NPT Basic
OD Size Ordering OD Size Ordering
in. in. Number in. in. Number
1/16 -100-1-1 1/4 -1010-1-4
1/16 1/8 -100-1-2 3/8 -1010-1-6
5/8
1/4 -100-1-4 1/2 -1010-1-8
1/16 -200-1-1 3/4 -1010-1-12
1/8 -200-1-2 3/8 -1210-1-6
1/8 1/4 -200-1-4 1/2 -1210-1-8
3/8 -200-1-6 3/4
3/4 -1210-1-12
1/2 -200-1-8 1 -1210-1-16
1/8 -300-1-2 1/2 -1410-1-8
3/16
1/4 -300-1-4 7/8 3/4 -1410-1-12
1/16 -400-1-1 1 -1410-1-16
1/8 -400-1-2 1/2 -1610-1-8
1/4 -400-1-4 1 3/4 -1610-1-12
1/4
3/8 -400-1-6 1 -1610-1-16
1/2 -400-1-8
1 1/8 1 -1810-1-16
3/4 -400-1-12
1 -2000-1-16
1/8 -500-1-2 1 1/4
1 1/4 -2000-1-20
5/16 1/4 -500-1-4
3/8 -500-1-6 1 1/2 1 1/2 -2400-1-24
1/8 -600-1-2 2 2 -3200-1-32
1/4 -600-1-4
3/8 -600-1-6
3/8
1/2 -600-1-8
3/4 -600-1-12
1 -600-1-16
1/8 -810-1-2
1/4 -810-1-4
3/8 -810-1-6
1/2
1/2 -810-1-8
3/4 -810-1-12
1 -810-1-16

36
 STRAIGHT FITTINGS

Male Tube NPT Basic

Connectors OD Size Ordering
mm in. Number
2 1/8 -2M0-1-2
NPT 3
1/8 -3M0-1-2
1/4 -3M0-1-4
1/8 -4M0-1-2
4
1/4 -4M0-1-4
1/8 -6M0-1-2
1/4 -6M0-1-4
6
3/8 -6M0-1-6
1/2 -6M0-1-8
1/8 -8M0-1-2
1/4 -8M0-1-4
8
3/8 -8M0-1-6
1/2 -8M0-1-8
1/8 -10M0-1-2
1/4 -10M0-1-4
10 3/8 -10M0-1-6
1/2 -10M0-1-8
3/4 -10M0-1-12
1/8 -12M0-1-2
1/4 -12M0-1-4
12 3/8 -12M0-1-6
1/2 -12M0-1-8
3/4 -12M0-1-12
1/4 -14M0-1-4
14 3/8 -14M0-1-6
1/2 -14M0-1-8
15 1/2 -15M0-1-8
3/8 -16M0-1-6
16 1/2 -16M0-1-8
3/4 -16M0-1-12
1/2 -18M0-1-8
18
3/4 -18M0-1-12
1/2 -20M0-1-8
20
3/4 -20M0-1-12
3/4 -22M0-1-12
22
1 -22M0-1-16
1/2 -25M0-1-8
25 3/4 -25M0-1-12
1 -25M0-1-16
1 -28M0-1-16
28
1 1/4 -28M0-1-20
30 1 1/4 -30M0-1-20
32 1 1/4 -32M0-1-20
38 1 1/2 -38M0-1-24

37
 STRAIGHT FITTINGS

Male ISO
Connectors Tube Thread Basic
OD Size Ordering
in. in. Number
1/8 -200-1-2RT
ISO/BSP 1/8
1/4 -200-1-4RT
Tapered
1/8 -400-1-2RT
Thread (RT) 1/4 -400-1-4RT
1/4
3/8 -400-1-6RT
1/2 -400-1-8RT
1/8 -500-1-2RT
5/16
1/4 -500-1-4RT
1/8 -600-1-2RT
1/4 -600-1-4RT
3/8 3/8 -600-1-6RT
1/2 -600-1-8RT
3/4 -600-1-12RT
1/4 -810-1-4RT
3/8 -810-1-6RT
1/2
1/2 -810-1-8RT
3/4 -810-1-12RT
5/8 1/2 -1010-1-8RT
3/4 -1210-1-12RT
3/4
1 -1210-1-16RT
3/4 -1610-1-12RT
1
1 -1610-1-16RT
1 1/4 1 1/4 -2000-1-20RT

38
 STRAIGHT FITTINGS

Male ISO
Connectors Tube Thread Basic
OD Size Ordering
mm in. Number
2 1/8 -2M0-1-2RT
ISO/BSP
1/8 -3M0-1-2RT
Tapered 3
1/4 -3M0-1-4RT
Thread (RT) 1/8 -4M0-1-2RT
4
1/4 -4M0-1-4RT
1/8 -6M0-1-2RT
1/4 -6M0-1-4RT
6
3/8 -6M0-1-6RT
1/2 -6M0-1-8RT
1/8 -8M0-1-2RT
1/4 -8M0-1-4RT
8
3/8 -8M0-1-6RT
1/2 -8M0-1-8RT
1/8 -10M0-1-2RT
1/4 -10M0-1-4RT
10 3/8 -10M0-1-6RT
1/2 -10M0-1-8RT
3/4 -10M0-1-12RT
1/4 -12M0-1-4RT
3/8 -12M0-1-6RT
12
1/2 -12M0-1-8RT
3/4 -12M0-1-12RT
1/4 -14M0-1-4RT
14
3/8 -14M0-1-6RT
15 1/2 -15M0-1-8RT
1/4 -16M0-1-4RT
3/8 -16M0-1-6RT
16
1/2 -16M0-1-8RT
3/4 -16M0-1-12RT
1/2 -18M0-1-8RT
18
3/4 -18M0-1-12RT
1/2 -20M0-1-8RT
20
3/4 -20M0-1-12RT
3/4 -22M0-1-12RT
22
1 -22M0-1-16RT
1/2 -25M0-1-8RT
25 3/4 -25M0-1-12RT
1 -25M0-1-16RT
1 -28M0-1-16RT
28
1 1/4 -28M0-1-20RT
30 1 1/4 -30M0-1-20RT
32 1 1/4 -32M0-1-20RT
38 1 1/2 -38M0-1-24RT

39
 STRAIGHT FITTINGS

Male
Connectors

ISO/BSP ISO
Parallel Tube Thread Basic
Thread (RS) OD Size Ordering
in. in. Number
1/8 -200-1-2RS
1/8 1/4 -200-1-4RS
3/8 -200-1-6RS
1/8 -400-1-2RS
1/4 -400-1-4RS
1/4
3/8 -400-1-6RS
1/2 -400-1-8RS
1/8 -600-1-2RS
1/4 -600-1-4RS
3/8
3/8 -600-1-6RS
1/2 -600-1-8RS
1/4 -810-1-4RS
1/2 3/8 -810-1-6RS
1/2 -810-1-8RS
1/2 -1210-1-8RS
3/4
3/4 -1210-1-12RS
1/2 -1610-1-8RS
1 3/4 -1610-1-12RS
1 -1610-1-16RS

40
 STRAIGHT FITTINGS

Male ISO
Connectors Tube Thread Basic
OD Size Ordering
mm in. Number
2 1/8 -2M0-1-2RS
ISO/BSP
1/8 -3M0-1-2RS
Parallel 3
1/4 -3M0-1-4RS
Thread (RS) 4 1/8 -4M0-1-2RS
1/8 -6M0-1-2RS
1/4 -6M0-1-4RS
6
3/8 -6M0-1-6RS
1/2 -6M0-1-8RS
1/8 -8M0-1-2RS
1/4 -8M0-1-4RS
8
3/8 -8M0-1-6RS
1/2 -8M0-1-8RS
1/4 -10M0-1-4RS
10 3/8 -10M0-1-6RS
1/2 -10M0-1-8RS
1/4 -12M0-1-4RS
3/8 -12M0-1-6RS
12
1/2 -12M0-1-8RS
3/4 -12M0-1-12RS
3/8 -14M0-1-6RS
14
1/2 -14M0-1-8RS
3/8 -15M0-1-6RS
15 1/2 -15M0-1-8RS
3/4 -15M0-1-12RS
3/8 -16M0-1-6RS
16 1/2 -16M0-1-8RS
3/4 -16M0-1-12RS
1/2 -18M0-1-8RS
18
3/4 -18M0-1-12RS
1/2 -20M0-1-8RS
20
3/4 -20M0-1-12RS
3/4 -22M0-1-12RS
22
1 -22M0-1-16RS
3/4 -25M0-1-12RS
25
1 -25M0-1-16RS
1 -28M0-1-16RS
28
1 1/4 -28M0-1-20RS
30 1 1/4 -30M0-1-20RS
32 1 1/4 -32M0-1-20RS
38 1 1/2 -38M0-1-24RS

41
 STRAIGHT FITTINGS

Male
Connectors

ISO/BSP ISO
Parallel Tube Thread Basic
Thread (RP) OD Size Ordering
in. in. Number
1/8 -200-1-2RP
1/8
1/4 -200-1-4RP
1/8 -400-1-2RP
1/4
1/4 -400-1-4RP
3/8 -810-1-6RP
1/2
1/2 -810-1-8RP
1/2 -1210-1-8RP
3/4
3/4 -1210-1-12RP
1 1 -1610-1-16RP

42
 STRAIGHT FITTINGS

Male
Connectors

ISO/BSP ISO
Parallel Tube Thread Basic
Thread (RP) OD Size Ordering
mm in. Number
1/8 -3M0-1-2RP
3
1/4 -3M0-1-4RP
4 1/8 -4M0-1-2RP
1/8 -6M0-1-2RP
1/4 -6M0-1-4RP
6
3/8 -6M0-1-6RP
1/2 -6M0-1-8RP
1/8 -8M0-1-2RP
1/4 -8M0-1-4RP
8
3/8 -8M0-1-6RP
1/2 -8M0-1-8RP
1/4 -10M0-1-4RP
10 3/8 -10M0-1-6RP
1/2 -10M0-1-8RP
1/4 -12M0-1-4RP
3/8 -12M0-1-6RP
12
1/2 -12M0-1-8RP
3/4 -12M0-1-12RP
15 1/2 -15M0-1-8RP
3/8 -16M0-1-6RP
16
1/2 -16M0-1-8RP
1/2 -18M0-1-8RP
18
3/4 -18M0-1-12RP
1/2 -20M0-1-8RP
20
3/4 -20M0-1-12RP
3/4 -22M0-1-12RP
22
1 -22M0-1-16RP
3/4 -25M0-1-12RP
25
1 -25M0-1-16RP
1 -28M0-1-16RP
28
1 1/4 -28M0-1-20RP
30 1 1/4 -30M0-1-20RP
32 1 1/4 -32M0-1-20RP
38 1 1/2 -38M0-1-24RP

43
 STRAIGHT FITTINGS

Male
Connectors

Bulkhead Tube NPT Basic

NPT OD Size Ordering
in. in. Number
1/8 1/8 -200-11-2
1/8 -400-11-2
1/4
1/4 -400-11-4
1/4 -600-11-4
3/8 3/8 -600-11-6
1/2 -600-11-8
3/8 -810-11-6
1/2
1/2 -810-11-8
3/4 3/4 -1210-11-12
1 1 -1610-11-16

Tube NPT Basic

OD Size Ordering
mm in. Number
1/8 -6M0-11-2
6
1/4 -6M0-11-4
12 1/2 -12M0-11-8

44
 STRAIGHT FITTINGS

Male Tube SAE/MS Basic

Connectors OD Thread Ordering
in. Size Number
5/16-24 -200-1-2ST
1/8 7/16-20 -200-1-4ST
SAE/MS 9/16-18 -200-1-6ST
Straight 5/16-24 -400-1-2ST
Thread (ST) 7/16-20 -400-1-4ST
1/4 9/16-18 -400-1-6ST
3/4-16 -400-1-8ST
7/8-14 -400-1-10ST
5/16 1/2-20 -500-1-5ST
7/16-20 -600-1-4ST
9/16-18 -600-1-6ST
3/8
3/4-16 -600-1-8ST
7/8-14 -600-1-10ST
9/16-18 -810-1-6ST
3/4-16 -810-1-8ST
1/2
7/8-14 -810-1-10ST
1 1/16-12 -810-1-12ST
3/4-16 -1010-1-8ST
5/8
7/8-14 -1010-1-10ST
3/4-16 -1210-1-8ST
3/4 1 1/16-12 -1210-1-12ST
1 5/16-12 -1210-1-16ST
7/8 1 3/16-12 -1410-1-14ST
1 1/16-12 -1610-1-12ST
1
1 5/16-12 -1610-1-16ST
1 1/4 1 5/8-12 -2000-1-20ST
1 1/2 1 7/8-12 -2400-1-24ST
2 2 1/2-12 -3200-1-32ST

Tube SAE/MS Basic

OD Thread Ordering
mm Size Number
6 9/16-18 -6M0-1-6ST
9/16-18 -10M0-1-6ST
10
3/4-16 -10M0-1-8ST
7/16-20 -12M0-1-4ST
12 9/16-18 -12M0-1-6ST
3/4-16 -12M0-1-8ST

Long Tube SAE/MS Basic

SAE/MS OD Thread Ordering
Straight in. Size Number
Thread (ST) 1/4 7/16-20 -400-1L-4ST
1/2 3/4-16 -810-1L-8ST

45
 STRAIGHT FITTINGS

Male
Connectors

O-Seal Tube SAE/MS Basic

(SAE/MS OD Thread Ordering
Straight in. Size Number
Thread) 1/16 5/16-24 -100-1-OR
1/8 5/16-24 -200-1-OR
3/16 3/8-24 -300-1-OR
1/4 7/16-20 -400-1-OR
5/16 1/2-20 -500-1-OR
3/8 9/16-18 -600-1-OR
1/2 3/4-16 -810-1-OR
3/4 1 1/16-12 -1210-1-OR
1 1 5/16-12 -1610-1-OR

O-Seal (NPT) Tube NPT Basic

OD Size Ordering
in. in. Number
1/8 1/8 -200-1-2-OR
1/8 -400-1-2-OR
1/4
1/4 -400-1-4-OR
1/4 -600-1-4-OR
3/8 3/8 -600-1-6-OR
1/2 -600-1-8-OR
1/2 1/2 -810-1-8-OR

46
 STRAIGHT FITTINGS

Male
Connectors

AN Fitting AN Tube
Tube Flare Basic
OD Size Ordering
in. in. Number
1/16 1/8 -100-6-2AN
1/8 -200-6-2AN
1/8
1/4 -200-6-4AN
1/4 1/4 -400-6-4AN
5/16 5/16 -500-6-5AN
1/4 -600-6-4AN
3/8
3/8 -600-6-6AN
1/2 1/2 -810-6-8AN
3/4 3/4 -1210-6-12AN
1 1 -1610-6-16AN

AN Bulkhead AN Tube
Fitting Tube Flare Basic
OD Size Ordering
in. in. Number
1/4 1/4 -400-61-4AN
3/8 3/8 -600-61-6AN
1/2 1/2 -810-61-8AN
3/4 3/4 -1210-61-12AN
1 1 -1610-61-16AN

47
 STRAIGHT FITTINGS

Male
Connectors

10-32 Thread Tube Basic

OD Ordering
in. Number
1/8 -200-1-0157
1/4 -400-1-0256

M5 3 0.8 Tube Basic

Thread OD Ordering
mm Number
6 -6M0-1-0046

Metric Tube Basic

Thread (RS) OD Ordering
mm Number
-6M0-1-M10X1.0RS
6
-6M0-1-M12X1.0RS
12 -12M0-1-M16X1.5RS

48
 STRAIGHT FITTINGS

Weld
Connectors

Tube Socket Socket

Weld Tube Weld Basic
OD Size Ordering
in. in. Number
1/8 1/8 -200-6-2W
1/4 1/4 -400-6-4W
3/8 3/8 -600-6-6W
1/2 1/2 -810-6-8W
3/4 3/4 -1210-6-12W
1 1 -1610-6-16W

Male Pipe Pipe

Weld Tube Weld Basic
(Fractional) OD Size Ordering
in. in. Number
1/8 1/8 -200-1-2W
3/16 1/8 -300-1-2W
1/8 -400-1-2W
1/4
1/4 -400-1-4W
1/8 -500-1-2W
5/16
1/4 -500-1-4W
1/4 -600-1-4W
3/8 -600-1-6W
3/8
1/2 -600-1-8W
3/4 -600-1-12W
3/8 -810-1-6W
1/2 -810-1-8W
1/2
3/4 -810-1-12W
1 -810-1-16W
5/8 1/2 -1010-1-8W
1/2 -1210-1-8W
3/4
3/4 -1210-1-12W
1 1 -1610-1-16W
1 1/4 1 1/4 -2000-1-20W
1 1/2 1 1/2 -2400-1-24W
2 2 -3200-1-32W

49
 STRAIGHT FITTINGS

Weld
Connectors

Male Pipe Pipe

Weld (Metric Tube Weld Basic
to Fractional) OD Size Ordering
mm in. Number
3 1/8 -3M0-1-2W
4 1/8 -4M0-1-2W
1/8 -6M0-1-2W
6
1/4 -6M0-1-4W
1/8 -8M0-1-2W
8 1/4 -8M0-1-4W
1/2 -8M0-1-8W
1/4 -10M0-1-4W
10 3/8 -10M0-1-6W
1/2 -10M0-1-8W
1/4 -12M0-1-4W
3/8 -12M0-1-6W
12
1/2 -12M0-1-8W
3/4 -12M0-1-12W
14 3/8 -14M0-1-6W
15 1/2 -15M0-1-8W
16 1/2 -16M0-1-8W
18 1/2 -18M0-1-8W
30 1 1/4 -30M0-1-20W
32 1 1/4 -32M0-1-20W
38 1 1/2 -38M0-1-24W

50
 STRAIGHT FITTINGS

Female
Connectors

NPT Tube NPT Basic

OD Size Ordering
in. in. Number
1/16 -100-7-1
1/16
1/8 -100-7-2
1/8 -200-7-2
1/8
1/4 -200-7-4
3/16 1/8 -300-7-2
1/8 -400-7-2
1/4 -400-7-4
1/4
3/8 -400-7-6
1/2 -400-7-8
1/8 -500-7-2
5/16
1/4 -500-7-4
1/8 -600-7-2
1/4 -600-7-4
3/8 3/8 -600-7-6
1/2 -600-7-8
3/4 -600-7-12
1/4 -810-7-4
3/8 -810-7-6
1/2
1/2 -810-7-8
3/4 -810-7-12
3/8 -1010-7-6
5/8 1/2 -1010-7-8
3/4 -1010-7-12
1/2 -1210-7-8
3/4
3/4 -1210-7-12
7/8 3/4 -1410-7-12
3/4 -1610-7-12
1
1 -1610-7-16
1 1/4 1 1/4 -2000-7-20
1 1/2 1 1/2 -2400-7-24
2 2 -3200-7-32

51
 STRAIGHT FITTINGS

Female
Connectors

NPT Tube NPT Basic

OD Size Ordering
mm in. Number
1/8 -3M0-7-2
3
1/4 -3M0-7-4
4 1/8 -4M0-7-2
1/8 -6M0-7-2
1/4 -6M0-7-4
6
3/8 -6M0-7-6
1/2 -6M0-7-8
1/8 -8M0-7-2
1/4 -8M0-7-4
8
3/8 -8M0-7-6
1/2 -8M0-7-8
1/4 -10M0-7-4
10 3/8 -10M0-7-6
1/2 -10M0-7-8
1/4 -12M0-7-4
12 3/8 -12M0-7-6
1/2 -12M0-7-8
15 1/2 -15M0-7-8
16 1/2 -16M0-7-8
1/2 -20M0-7-8
20
3/4 -20M0-7-12
3/4 -22M0-7-12
22
1 -22M0-7-16
3/4 -25M0-7-12
25
1 -25M0-7-16

52
 STRAIGHT FITTINGS

Female ISO
Connectors Tube Thread Basic
OD Size Ordering
in. in. Number
ISO/BSP 1/8 1/8 -200-7-2RT
Tapered 1/8 -400-7-2RT
1/4 -400-7-4RT
Thread (RT) 1/4
3/8 -400-7-6RT
1/2 -400-7-8RT
1/4 -600-7-4RT
3/8 3/8 -600-7-6RT
1/2 -600-7-8RT
1/4 -810-7-4RT
1/2 3/8 -810-7-6RT
1/2 -810-7-8RT

ISO
Tube Thread Basic
OD Size Ordering
mm in. Number
3 1/8 -3M0-7-2RT
1/8 -6M0-7-2RT
1/4 -6M0-7-4RT
6
3/8 -6M0-7-6RT
1/2 -6M0-7-8RT
1/8 -8M0-7-2RT
1/4 -8M0-7-4RT
8
3/8 -8M0-7-6RT
1/2 -8M0-7-8RT
1/8 -10M0-7-2RT
1/4 -10M0-7-4RT
10
3/8 -10M0-7-6RT
1/2 -10M0-7-8RT
1/8 -12M0-7-2RT
1/4 -12M0-7-4RT
12 3/8 -12M0-7-6RT
1/2 -12M0-7-8RT
3/4 -12M0-7-12RT
3/8 -15M0-7-6RT
15
1/2 -15M0-7-8RT
1/2 -20M0-7-8RT
20
3/4 -20M0-7-12RT
3/4 -22M0-7-12RT
22
1 -22M0-7-16RT
3/4 -25M0-7-12RT
25
1 -25M0-7-16RT

53
 STRAIGHT FITTINGS

Female
Connectors

ISO/BSP ISO
Parallel Tube Thread
Thread (RJ) OD Size Ordering
in. in. Number
ISO/BSP parallel 1/4 SS-400-7-4RJ
thread (RJ) fittings 1/4 3/8 SS-400-7-6RJ
are available in 1/2 SS-400-7-8RJ
stainless steel only.
1/4 SS-500-7-4RJ
5/16
1/2 SS-500-7-8RJ
1/4 SS-600-7-4RJ
3/8 3/8 SS-600-7-6RJ
1/2 SS-600-7-8RJ
1/4 SS-810-7-4RJ
1/2 3/8 SS-810-7-6RJ
1/2 SS-810-7-8RJ

ISO
Tube Thread
OD Size Ordering
mm. in. Number
1/4 SS-6M0-7-4RJ
6 3/8 SS-6M0-7-6RJ
1/2 SS-6M0-7-8RJ
1/4 SS-8M0-7-4RJ
8 3/8 SS-8M0-7-6RJ
1/2 SS-8M0-7-8RJ
1/4 SS-10M0-7-4RJ
10 3/8 SS-10M0-7-6RJ
1/2 SS-10M0-7-8RJ
1/4 SS-12M0-7-4RJ
12 3/8 SS-12M0-7-6RJ
1/2 SS-12M0-7-8RJ

ISO/BSP ISO
Parallel Tube Thread Basic
Thread (RP) OD Size Ordering
mm in. Number
1/8 -6M0-7-2RP
6
1/4 -6M0-7-4RP
22 3/4 -22M0-7-12RP
25 1 -25M0-7-16RP

54
 STRAIGHT FITTINGS

Female
Connectors

ISO/BSP ISO
Parallel Tube Thread Basic
Thread OD Size Ordering
in. in. Number
(RG, Gauge)
1/8 1/4 -200-7-4RG
1/8 -400-7-2RG
1/4 -400-7-4RG
1/4
3/8 -400-7-6RG
1/2 -400-7-8RG
1/4 -500-7-4RG
5/16
1/2 -500-7-8RG
1/4 -600-7-4RG
3/8 3/8 -600-7-6RG
1/2 -600-7-8RG
3/8 -810-7-6RG
1/2
1/2 -810-7-8RG

ISO
Tube Thread Basic
OD Size Ordering
mm in. Number
3 1/4 -3M0-7-4RG
1/8 -6M0-7-2RG
1/4 -6M0-7-4RG
6
3/8 -6M0-7-6RG
1/2 -6M0-7-8RG
1/4 -8M0-7-4RG
8 3/8 -8M0-7-6RG
1/2 -8M0-7-8RG
1/4 -10M0-7-4RG
10 3/8 -10M0-7-6RG
1/2 -10M0-7-8RG
1/4 -12M0-7-4RG
12 3/8 -12M0-7-6RG
1/2 -12M0-7-8RG
20 1/2 -20M0-7-8RG
22 1/2 -22M0-7-8RG

55
 STRAIGHT FITTINGS

Female
Connectors

Bulkhead Tube NPT Basic

NPT OD Size Ordering
in. in. Number
1/8 1/8 -200-71-2
1/8 -400-71-2
1/4
1/4 -400-71-4
3/8 1/4 -600-71-4
3/8 -810-71-6
1/2
1/2 -810-71-8

Tube NPT Basic

OD Size Ordering
mm in. Number
6 1/4 -6M0-71-4
12 1/2 -12M0-71-8

56
 STRAIGHT FITTINGS

Reducers Basic
Tube OD, in. Ordering
T Tx Number
Reducer
1/8 -100-R-2
(Fractional) 1/16
1/4 -100-R-4
1/16 -200-R-1
1/8 -200-R-2
T 3/16 -200-R-3
Tx 1/8
1/4 -200-R-4
3/8 -200-R-6
1 in. and Under 1/2 -200-R-8
1/8 -300-R-2
3/16
1/4 -300-R-4
1/8 -400-R-2
3/16 -400-R-3
1/4 -400-R-4
T Tx 5/16 -400-R-5
1/4
3/8 -400-R-6
1/2 -400-R-8
5/8 -400-R-10
Over 1 in. 3/4 -400-R-12
3/8 -500-R-6
5/16
1/2 -500-R-8
1/4 -600-R-4
3/8 -600-R-6
3/8 1/2 -600-R-8
5/8 -600-R-10
3/4 -600-R-12
1/4 -810-R-4
3/8 -810-R-6
1/2 -810-R-8
1/2
5/8 -810-R-10
3/4 -810-R-12
1 -810-R-16
3/4 -1010-R-12
5/8 7/8 -1010-R-14
1 -1010-R-16
1/2 -1210-R-8
3/4
1 -1210-R-16
1 1/4 -1610-R-20➀
1 1 1/2 -1610-R-24➀
2 -1610-R-32➀
1 1/2 -2000-R-24➀
1 1/4
2 -2000-R-32➀
1 1/2 2 -2400-R-32➀
➀ Furnished with nut and preswaged
ferrules.

57
 STRAIGHT FITTINGS

Reducers
T Tx

Reducer Basic
(Metric) Tube OD, mm Ordering
T Tx Number
2 3 -2M0-R-3M
4 -3M0-R-4M
3 6 -3M0-R-6M
10 -3M0-R-10M
4 6 -4M0-R-6M
3 -6M0-R-3M
8 -6M0-R-8M
6 10 -6M0-R-10M
12 -6M0-R-12M
18 -6M0-R-18M
6 -8M0-R-6M
8 10 -8M0-R-10M
12 -8M0-R-12M
6 -10M0-R-6M
8 -10M0-R-8M
10 12 -10M0-R-12M
15 -10M0-R-15M
18 -10M0-R-18M
6 -12M0-R-6M
8 -12M0-R-8M
10 -12M0-R-10M
16 -12M0-R-16M
12
18 -12M0-R-18M
20 -12M0-R-20M
22 -12M0-R-22M
25 -12M0-R-25M
16 12 -16M0-R-12M
12 -18M0-R-12M
16 -18M0-R-16M
18 20 -18M0-R-20M
22 -18M0-R-22M
25 -18M0-R-25M
16 -20M0-R-16M
18 -20M0-R-18M
20
22 -20M0-R-22M
25 -20M0-R-25M
18 -22M0-R-18M
22 20 -22M0-R-20M
25 -22M0-R-25M
18 -25M0-R-18M
25
20 -25M0-R-20M

58
 STRAIGHT FITTINGS

Reducers
T Tx

Reducer Basic
(Metric to Tube OD Ordering
Fractional) T, mm Tx, in. Number
2 1/8 -2M0-R-2
1/8 -3M0-R-2
3
1/4 -3M0-R-4
4 1/4 -4M0-R-4
1/8 -6M0-R-2
1/4 -6M0-R-4
6 5/16 -6M0-R-5
3/8 -6M0-R-6
1/2 -6M0-R-8
1/4 -8M0-R-4
8 3/8 -8M0-R-6
1/2 -8M0-R-8
3/8 -10M0-R-6
10
1/2 -10M0-R-8
1/2 -12M0-R-8
12
3/4 -12M0-R-12
3/4 -18M0-R-12
18
1 -18M0-R-16
25 1 -25M0-R-16

Reducer Basic
(Fractional to Tube OD Ordering
Metric) T, in. Tx, mm Number
1/8 6 -200-R-6M

59
 STRAIGHT FITTINGS

Reducers
T Tx

Long Basic
Reducer Tube OD, in. Ordering
T Tx Number
Use only long 3/8 1/2 -600-RF-8
reducers in female
Swagelok end
connections.

Bulkhead
Tube
Reducer OD Basic Ordering
in, Number
1/8 -200-R1-2
1/4 -400-R1-4
3/8 -600-R1-6
1/2 -810-R1-8
5/8 -1010-R1-10
3/4 -1210-R1-12
1 -1610-R1-16

60
 STRAIGHT FITTINGS

Port Tube Basic

Connectors OD Ordering
in. Number
1/16 -101-PC
Port 1/8 -201-PC
Connector 1/4 -401-PC
5/16 -501-PC
3/8 -601-PC
1/2 -811-PC
5/8 -1011-PC
1 in./25 mm and Under 3/4 -1211-PC
1 -1611-PC
1 1/4 -2000-PC➀
1 1/2 -2400-PC➀
2 -3200-PC➀
➀ Furnished with nuts and
preswaged ferrules.

Tube Basic
Over 1 in./25 mm OD Ordering
mm Number
3 -3M1-PC
6 -6M1-PC
8 -8M1-PC
10 -10M1-PC
12 -12M1-PC
15 -15M1-PC
16 -16M1-PC
18 -18M1-PC
20 -20M1-PC
25 -25M1-PC
28 -28M0-PC➀
30 -30M0-PC➀
32 -32M0-PC➀
38 -38M0-PC➀
➀ Furnished with nuts and
preswaged ferrules.

61
 STRAIGHT FITTINGS

Port
Connectors T Tx

Reducing Basic
Port Tube OD, in. Ordering
Connector T Tx Number
1/8 1/16 -201-PC-1
1/16 -401-PC-1
1/4
1/8 -401-PC-2
1/8 -601-PC-2
3/8
1/4 -601-PC-4
1/4 -811-PC-4
1/2
3/8 -811-PC-6
3/4 1/2 -1211-PC-8
1/2 -1611-PC-8
1
3/4 -1611-PC-12

Basic
Tube OD, mm Ordering
T Tx Number
6 3 -6M1-PC-3M
8 6 -8M1-PC-6M
6 -10M1-PC-6M
10
8 -10M1-PC-8M
6 -12M1-PC-6M
12 8 -12M1-PC-8M
10 -12M1-PC-10M
16 12 -16M1-PC-12M
28 25 -28M1-PC-25M
32 25 -32M1-PC-25M
38 25 -38M1-PC-25M

62
 STRAIGHT FITTINGS

Caps and
Plugs

Cap

Tube Basic Tube Basic

OD Ordering OD Ordering
in. Number mm Number
1/16 -100-C 2 -2M0-C
1/8 -200-C 3 -3M0-C
3/16 -300-C 4 -4M0-C
1/4 -400-C 6 -6M0-C
5/16 -500-C 8 -8M0-C
3/8 -600-C 10 -10M0-C
1/2 -810-C 12 -12M0-C
5/8 -1010-C 14 -14M0-C
3/4 -1210-C 15 -15M0-C
7/8 -1410-C 16 -16M0-C
1 -1610-C 18 -18M0-C
1 1/8 -1810-C 20 -20M0-C
1 1/4 -2000-C 22 -22M0-C
1 1/2 -2400-C 25 -25M0-C
2 -3200-C 28 -28M0-C
30 -30M0-C
32 -32M0-C
38 -38M0-C

63
 STRAIGHT FITTINGS

Caps and
Plugs

Plug

Tube Basic Tube Basic

OD Ordering OD Ordering
in. Number mm Number
1/16 -100-P 2 -2M0-P
1/8 -200-P 3 -3M0-P
3/16 -300-P 4 -4M0-P
1/4 -400-P 6 -6M0-P
5/16 -500-P 8 -8M0-P
3/8 -600-P 10 -10M0-P
1/2 -810-P 12 -12M0-P
5/8 -1010-P 15 -15M0-P
3/4 -1210-P 16 -16M0-P
7/8 -1410-P 18 -18M0-P
1 -1610-P 20 -20M0-P
1 1/4 -2000-P 22 -22M0-P
1 1/2 -2400-P 25 -25M0-P
2 -3200-P 28 -28M0-P
30 -30M0-P
32 -32M0-P
38 -38M0-P

64
 STRAIGHT FITTINGS

Vent Protectors
Mud Dauber
Swagelok vent protectors, more commonly known
as mud dauber fittings, protect open ends of
instruments, tubing, outlet vents, and bleed-off lines.
The mesh wire screen prevents foreign objects, such
as mud dauber insects, from entering and clogging
various systems and causing damage.
Vent protectors are available in stainless steel and
brass. To order brass, replace SS in the ordering
number with B.
Example: B-MD-2

Male NPT
Threads
40 Mesh
300 Series
Stainless Steel
Wire Screen
Assembly

NPT
Size Ordering
in. Number
1/8 SS-MD-2
1/4 SS-MD-4
3/8 SS-MD-6
1/2 SS-MD-8
3/4 SS-MD-12

65
 90° ELBOWS

Unions

Tube Basic Tube Basic

OD Ordering OD Ordering
in. Number mm Number
1/16 -100-9 3 -3M0-9
1/8 -200-9 4 -4M0-9
3/16 -300-9 6 -6M0-9
1/4 -400-9 8 -8M0-9
5/16 -500-9 10 -10M0-9
3/8 -600-9 12 -12M0-9
1/2 -810-9 14 -14M0-9
5/8 -1010-9 15 -15M0-9
3/4 -1210-9 16 -16M0-9
7/8 -1410-9 18 -18M0-9
1 -1610-9 20 -20M0-9
1 1/8 -1810-9 22 -22M0-9
1 1/4 -2000-9 25 -25M0-9
1 1/2 -2400-9 28 -28M0-9
2 -3200-9 30 -30M0-9
32 -32M0-9
38 -38M0-9
50 -50M0-9

66
 90° ELBOWS

Male

NPT Tube NPT Basic

OD Size Ordering
in. in. Number
1/16 -100-2-1
1/16
1/8 -100-2-2
1/16 -200-2-1
1/8 1/8 -200-2-2
1/4 -200-2-4
1/8 -300-2-2
3/16
1/4 -300-2-4
1/16 -400-2-1
1/8 -400-2-2
1/4 1/4 -400-2-4
3/8 -400-2-6
1/2 -400-2-8
1/8 -500-2-2
5/16 1/4 -500-2-4
3/8 -500-2-6
1/8 -600-2-2
1/4 -600-2-4
3/8 3/8 -600-2-6
1/2 -600-2-8
3/4 -600-2-12
1/4 -810-2-4
3/8 -810-2-6
1/2
1/2 -810-2-8
3/4 -810-2-12
3/8 -1010-2-6
5/8 1/2 -1010-2-8
3/4 -1010-2-12
1/2 -1210-2-8
3/4
3/4 -1210-2-12
7/8 3/4 -1410-2-12
3/4 -1610-2-12
1
1 -1610-2-16
1 1/4 1 1/4 -2000-2-20
1 1/2 1 1/2 -2400-2-24
2 2 -3200-2-32

67
 90° ELBOWS

Male

NPT Tube NPT Basic

OD Size Ordering
mm in. Number
1/8 -3M0-2-2
3
1/4 -3M0-2-4
1/8 -4M0-2-2
4
1/4 -4M0-2-4
1/8 -6M0-2-2
1/4 -6M0-2-4
6
3/8 -6M0-2-6
1/2 -6M0-2-8
1/8 -8M0-2-2
1/4 -8M0-2-4
8
3/8 -8M0-2-6
1/2 -8M0-2-8
1/8 -10M0-2-2
1/4 -10M0-2-4
10
3/8 -10M0-2-6
1/2 -10M0-2-8
1/4 -12M0-2-4
3/8 -12M0-2-6
12
1/2 -12M0-2-8
3/4 -12M0-2-12
15 1/2 -15M0-2-8
3/8 -16M0-2-6
16 1/2 -16M0-2-8
3/4 -16M0-2-12
1/2 -18M0-2-8
18
3/4 -18M0-2-12
1/2 -20M0-2-8
20
3/4 -20M0-2-12
3/4 -22M0-2-12
22
1 -22M0-2-16
3/4 -25M0-2-12
25
1 -25M0-2-16
30 1 1/4 -30M0-2-20
32 1 1/4 -32M0-2-20
38 1 1/2 -38M0-2-24

68
 90° ELBOWS

Male

ISO/BSP ISO
Tapered Tube Thread Basic
Thread (RT) OD Size Ordering
in. in. Number
1/8 -200-2-2RT
1/8
1/4 -200-2-4RT
1/8 -400-2-2RT
1/4 -400-2-4RT
1/4
3/8 -400-2-6RT
1/2 -400-2-8RT
5/16 1/4 -500-2-4RT
1/8 -600-2-2RT
3/8 1/4 -600-2-4RT
3/8 -600-2-6RT
1/4 -810-2-4RT
1/2 3/8 -810-2-6RT
1/2 -810-2-8RT
3/4 1/2 -1210-2-8RT
1 1 -1610-2-16RT

69
 90° ELBOWS

Male

ISO/BSP ISO
Tapered Tube Thread Basic
Thread (RT) OD Size Ordering
mm in. Number
1/8 -3M0-2-2RT
3
1/4 -3M0-2-4RT
1/8 -4M0-2-2RT
4
1/4 -4M0-2-4RT
1/8 -6M0-2-2RT
1/4 -6M0-2-4RT
6
3/8 -6M0-2-6RT
1/2 -6M0-2-8RT
1/8 -8M0-2-2RT
1/4 -8M0-2-4RT
8
3/8 -8M0-2-6RT
1/2 -8M0-2-8RT
1/4 -10M0-2-4RT
10 3/8 -10M0-2-6RT
1/2 -10M0-2-8RT
1/8 -12M0-2-2RT
1/4 -12M0-2-4RT
12 3/8 -12M0-2-6RT
1/2 -12M0-2-8RT
3/4 -12M0-2-12RT
14 1/2 -14M0-2-8RT
15 1/2 -15M0-2-8RT
3/8 -16M0-2-6RT
16
1/2 -16M0-2-8RT
1/2 -18M0-2-8RT
18
3/4 -18M0-2-12RT
1/2 -20M0-2-8RT
20
3/4 -20M0-2-12RT
3/4 -22M0-2-12RT
22
1 -22M0-2-16RT
3/4 -25M0-2-12RT
25
1 -25M0-2-16RT
28 1 -28M0-2-16RT

70
 90° ELBOWS

Male

SWAGELOK
T

Tx
Reducing Basic
Tube OD, mm Ordering
T Tx Number
6 6 -6M0-2R-6M
12 12 -12M0-2R-12M

Positionable, Tube SAE/MS Basic

SAE/MS OD Thread Ordering
Straight in. Size Number

Thread (ST) 7/16-20 -400-2-4ST

1/4
9/16-18 -400-2-6ST
5/16 1/2-20 -500-2-5ST
7/16-20 -600-2-4ST
3/8 9/16-18 -600-2-6ST
3/4-16 -600-2-8ST
9/16-18 -810-2-6ST
1/2
3/4-16 -810-2-8ST
5/8 7/8-14 -1010-2-10ST
3/4 1 1/16-12 -1210-2-12ST
7/8 1 3/16-12 -1410-2-14ST
1 1 5/16-12 -1610-2-16ST
1 1/4 1 5/8-12 -2000-2-20ST
1 1/2 1 7/8-12 -2400-2-24ST
2 2 1/2-12 -3200-2-32ST

71
 90° ELBOWS

Male

Positionable, ISO
ISO/BSP Tube Thread Basic
Parallel OD Size Ordering
in. in. Number
Thread (PR)
1/8 -400-2-2PR
1/4
1/4 -400-2-4PR
1/4 -600-2-4PR
3/8
3/8 -600-2-6PR
1/4 -810-2-4PR
1/2 3/8 -810-2-6PR
1/2 -810-2-8PR
5/8 1/2 -1010-2-8PR
1/2 -1210-2-8PR
3/4
3/4 -1210-2-12PR
3/4 -1610-2-12PR
1
1 -1610-2-16PR

ISO
Tube Thread Basic
OD Size Ordering
mm in. Number
1/8 -6M0-2-2PR
6
1/4 -6M0-2-4PR
1/8 -8M0-2-2PR
8
1/4 -8M0-2-4PR
1/4 -10M0-2-4PR
10
3/8 -10M0-2-6PR
1/4 -12M0-2-4PR
3/8 -12M0-2-6PR
12
1/2 -12M0-2-8PR
3/4 -12M0-2-12PR

72
 90° ELBOWS

Weld

Tube Socket Socket

Weld Tube Weld Basic
OD Size Ordering
in. in, Number
1/4 1/4 -400-9-4W
3/8 3/8 -600-9-6W
1/2 1/2 -810-9-8W
3/4 3/4 -1210-9-12W
1 1 -1610-9-16W

Male Pipe Pipe

Weld Tube Weld Basic
OD Size Ordering
in. in. Number
1/8 -400-2-2W
1/4
1/4 -400-2-4W
3/8 1/4 -600-2-4W
1/2 1/2 -810-2-8W
3/4 3/4 -1210-2-12W

73
 90° ELBOWS

Female

NPT Tube NPT Basic

OD Size Ordering
in. in. Number
1/8 -200-8-2
1/8
1/4 -200-8-4
3/16 1/8 -300-8-2
1/8 -400-8-2
1/4 -400-8-4
1/4
3/8 -400-8-6
1/2 -400-8-8
1/8 -500-8-2
5/16
1/4 -500-8-4
1/8 -600-8-2
1/4 -600-8-4
3/8
3/8 -600-8-6
1/2 -600-8-8
1/4 -810-8-4
1/2 3/8 -810-8-6
1/2 -810-8-8
3/8 -1010-8-6
5/8
1/2 -1010-8-8
1/2 -1210-8-8
3/4
3/4 -1210-8-12
7/8 3/4 -1410-8-12
3/4 -1610-8-12
1
1 -1610-8-16

Tube NPT Basic

OD Size Ordering
mm in. Number
1/8 -6M0-8-2
6 1/4 -6M0-8-4
1/2 -6M0-8-8
8 1/4 -8M0-8-4
1/8 -10M0-8-2
10
1/4 -10M0-8-4
1/4 -12M0-8-4
12
1/2 -12M0-8-8
16 1/2 -16M0-8-8

74
 45° ELBOWS

Male

NPT Tube NPT Basic

OD Size Ordering
in, in, Number
1/8 -400-5-2
1/4
1/4 -400-5-4
1/8 -600-5-2
3/8 1/4 -600-5-4
3/8 -600-5-6
3/8 -810-5-6
1/2
1/2 -810-5-8
3/4 3/4 -1210-5-12
1 1 -1610-5-16

Positionable, Tube SAE/MS Basic

SAE/MS OD Thread Ordering
Straight in, Size Number
Thread (ST) 1/4 7/16-20 -400-5-4ST
3/8 9/16-18 -600-5-6ST
1/2 3/4-16 -810-5-8ST
3/4 1 1/16-12 -1210-5-12ST
1 1 5/16-12 -1610-5-16ST

75
 TEES

Unions

Union
Tube Basic Tube Basic
OD Ordering OD Ordering
in. Number mm Number
1/16 -100-3 2 -2M0-3
1/8 -200-3 3 -3M0-3
3/16 -300-3 4 -4M0-3
1/4 -400-3 6 -6M0-3
5/16 -500-3 8 -8M0-3
3/8 -600-3 10 -10M0-3
1/2 -810-3 12 -12M0-3
5/8 -1010-3 14 -14M0-3
3/4 -1210-3 15 -15M0-3
7/8 -1410-3 16 -16M0-3
1 -1610-3 18 -18M0-3
1 1/8 -1810-3 20 -20M0-3
1 1/4 -2000-3 22 -22M0-3
1 1/2 -2400-3 25 -25M0-3
2 -3200-3 28 -28M0-3
30 -30M0-3
32 -32M0-3
38 -38M0-3
50 -50M0-3

76
 TEES

Unions
T T

Tx
Reducing Basic
Union Tube OD, in.
Ordering
T Tx Number
3/8 1/4 -600-3-6-4
1/4 -810-3-8-4
1/2
3/8 -810-3-8-6
5/8 3/8 -1010-3-10-6
3/8 -1210-3-12-6
3/4
1/2 -1210-3-12-8
3/8 -1610-3-16-6
1 1/2 -1610-3-16-8
3/4 -1610-3-16-12
1 1/4 1 -2000-3-20-16
1 1/2 1 -2400-3-24-16
2 1 -3200-3-32-16

Basic
Tube OD, mm Ordering
T Tx Number
3 -3M0-3-3M-6M
8 -8M0-3-8M-6M
6
10 -10M0-3-10M-6M
12 -12M0-3-12M-6M
15 -15M0-3-15M-12M
16 -16M0-3-16M-12M
18 12 -18M0-3-18M-12M
22 -22M0-3-22M-12M
25 -25M0-3-25M-12M

77
 TEES

Unions
T Tx

T
Reducing Basic
Union Tube OD, in. Ordering
T Tx Number
3/8 1/4 -600-3-4-6

T Tx

Basic
Tube OD, in. Ordering
T Tx Number
1/2 -810-3-6-6
5/8 3/8 -1010-3-6-6
3/4 -1210-3-6-6

T Tx

Tx1

Basic
Tube OD, in. Ordering
T Tx Tx1 Number
5/8 1/2 -1010-3-8-6
3/4 1/2 3/8 -1210-3-8-6
1 3/4 -1610-3-12-6

78
 TEES

Male

Branch, Tube NPT Basic

NPT (TTM) OD Size Ordering
in. in. Number
1/8 -200-3TTM
1/8
1/4 -200-3-4TTM
3/16 1/8 -300-3TTM
1/8 -400-3TTM
1/4
1/4 -400-3-4TTM
5/16 1/8 -500-3TTM
1/4 -600-3TTM
3/8
3/8 -600-3-6TTM
3/8 -810-3TTM
1/2
1/2 -810-3-8TTM
5/8 1/2 -1010-3TTM
3/4 3/4 -1210-3TTM

Tube NPT Basic

OD Size Ordering
mm in. Number
1/8 -6M0-3TTM
6
1/4 -6M0-3-4TTM
1/8 -8M0-3TTM
8
1/4 -8M0-3-4TTM
10 1/4 -10M0-3TTM
3/8 -12M0-3TTM
12 1/4 -12M0-3-4TTM
1/2 -12M0-3-8TTM
16 1/2 -16M0-3TTM

79
 TEES

Male

Run, Tube NPT Basic

NPT (TMT) OD Size Ordering
in. in. Number
1/8 -200-3TMT
1/8
1/4 -200-3-4TMT
3/16 1/8 -300-3TMT
1/8 -400-3TMT
1/4
1/4 -400-3-4TMT
5/16 1/8 -500-3TMT
1/4 -600-3TMT
3/8
3/8 -600-3-6TMT
3/8 -810-3TMT
1/2
1/2 -810-3-8TMT
5/8 1/2 -1010-3TMT
3/4 3/4 -1210-3TMT

Tube NPT Basic

OD Size Ordering
mm in. Number
1/8 -6M0-3TMT
6
1/4 -6M0-3-4TMT
8 1/4 -8M0-3-4TMT
1/4 -12M0-3-4TMT
12
1/2 -12M0-3-8TMT
16 1/2 -16M0-3TMT

80
 TEES

Male

Positionable Tube SAE/MS Basic

Branch, OD Thread Ordering
SAE/MS in, Size Number
Straight 1/4 7/16-20 -400-3TTS
Thread (TTS) 3/8 9/16-18 -600-3TTS
1/2 3/4-16 -810-3TTS
3/4 1 1/16-12 -1210-3TTS
1 1 5/16-12 -1610-3TTS
1 1/4 1 5/8-12 -2000-3TTS
1 1/2 1 7/8-12 -2400-3TTS
2 2 1/2-12 -3200-3TTS

Positionable Tube SAE/MS Basic

Run, OD Thread Ordering
SAE/MS in, Size Number
Straight 1/4 7/16-20 -400-3TST
Thread (TST) 3/8 9/16-18 -600-3TST
1/2 3/4-16 -810-3TST
3/4 1 1/16-12 -1210-3TST
1 1 5/16-12 -1610-3TST
1 1/4 1 5/8-12 -2000-3TST
1 1/2 1 7/8-12 -2400-3TST
2 2 1/2-12 -3200-3TST

81
 TEES

Male

Positionable ISO
Branch, Tube Thread Basic
ISO/BSP OD Size Ordering
in. in. Number
Parallel
1/8 -400-3TTR
Thread (TTR) 1/4
1/4 -400-3-4TTR
3/8 1/4 -600-3TTR
3/8 -810-3TTR
1/2
1/2 -810-3-8TTR
5/8 1/2 -1010-3TTR
3/4 -1210-3TTR
3/4
1/2 -1210-3-8TTR
1 1 -1610-3TTR

ISO
Tube Thread Basic
OD Size Ordering
mm in. Number
1/8 -6M0-3TTR
6
1/4 -6M0-3-4TTR
1/8 -8M0-3TTR
8
1/4 -8M0-3-4TTR
10 1/4 -10M0-3TTR
3/8 -12M0-3TTR
12
1/2 -12M0-3-8TTR

82
 TEES

Male

Positionable ISO
Run, Tube Thread Basic
ISO/BSP OD Size Ordering
in. in. Number
Parallel
1/8 -400-3TRT
Thread (TRT) 1/4
1/4 -400-3-4TRT
3/8 1/4 -600-3TRT
3/8 -810-3TRT
1/2
1/2 -810-3-8TRT
5/8 1/2 -1010-3TRT
3/4 -1210-3TRT
3/4
1/2 -1210-3-8TRT
1 1 -1610-3TRT

ISO
Tube Thread Basic
OD Size Ordering
mm in. Number
1/8 -6M0-3TRT
6
1/4 -6M0-3-4TRT
1/8 -8M0-3TRT
8
1/4 -8M0-3-4TRT
10 1/4 -10M0-3TRT
3/8 -12M0-3TRT
12
1/2 -12M0-3-8TRT

83
 TEES

Female

Run, Tube NPT Basic

NPT (TFT) OD Size Ordering
in. in. Number
1/8 1/8 -200-3TFT
1/8 -400-3TFT
1/4
1/4 -400-3-4TFT
3/8 1/4 -600-3TFT
3/8 -810-3TFT
1/2
1/2 -810-3-8TFT
3/4 3/4 -1210-3TFT
3/4 -1610-3-12TFT
1
1 -1610-3TFT

Tube NPT Basic

OD Size Ordering
mm in. Number
1/8 -6M0-3TFT
6
1/4 -6M0-3-4TFT
1/8 -8M0-3TFT
8
1/4 -8M0-3-4TFT
10 1/4 -10M0-3TFT
1/4 -12M0-3-4TFT
12 3/8 -12M0-3TFT
1/2 -12M0-3-8TFT
16 1/2 -16M0-3TFT

84
 TEES

Female

Branch, Tube NPT Basic

NPT (TTF) OD Size Ordering
in. in. Number
1/8 1/8 -200-3TTF
1/8 -400-3TTF
1/4
1/4 -400-3-4TTF
1/4 -600-3TTF
3/8 3/8 -600-3-6TTF
1/2 -600-3-8TTF
1/4 -810-3-4TTF
1/2 3/8 -810-3TTF
1/2 -810-3-8TTF
5/8 1/2 -1010-3TTF
3/4 3/4 -1210-3TTF
3/4 -1610-3-12TTF
1
1 -1610-3TTF

Tube NPT Basic

OD Size Ordering
mm in. Number
1/8 -6M0-3TTF
6
1/4 -6M0-3-4TTF
1/8 -8M0-3TTF
8
1/4 -8M0-3-4TTF
10 1/4 -10M0-3TTF
1/4 -12M0-3-4TTF
12 3/8 -12M0-3TTF
1/2 -12M0-3-8TTF
16 1/2 -16M0-3TTF

85
 CROSS

Union Tube Basic

OD Ordering
in. Number
1/8 -200-4
1/4 -400-4
5/16 -500-4
3/8 -600-4
1/2 -810-4
3/4 -1210-4
1 -1610-4

Tube Basic
OD Ordering
mm Number
3 -3M0-4
6 -6M0-4
8 -8M0-4
10 -10M0-4
12 -12M0-4
16 -16M0-4
18 -18M0-4
20 -20M0-4
22 -22M0-4
25 -25M0-4

86
 SANITARY FLANGE FITTINGS

Kwik-Clamp
Flange To
Swagelok
Tube Fitting

Tube Flange
OD Size Ordering
in. in. Number
1/2 SS-400-SC-8
3/4 SS-400-SC-12
1/4
1 SS-400-SC-16
1 1/2 SS-400-SC-24
1/2 SS-600-SC-8
3/4 SS-600-SC-12
3/8
1 SS-600-SC-16
1 1/2 SS-600-SC-24
1/2 SS-810-SC-8
3/4 SS-810-SC-12
1/2
1 SS-810-SC-16
1 1/2 SS-810-SC-24
1 SS-1610-SC-16
1
2 SS-1610-SC-32

87
 TUBE ADAPTERS

Male Tube NPT Basic

OD Size Ordering
in, in. Number
NPT
1/8 -2-TA-1-2
1/8
1/4 -2-TA-1-4
1/8 -3-TA-1-2
3/16
1/4 -3-TA-1-4
1/8 -4-TA-1-2
1 in./25 mm and Under 1/4 -4-TA-1-4
1/4
3/8 -4-TA-1-6
1/2 -4-TA-1-8
1/8 -5-TA-1-2
5/16
1/4 -5-TA-1-4
1/8 -6-TA-1-2
1/4 -6-TA-1-4
3/8
3/8 -6-TA-1-6
1/2 -6-TA-1-8
1/4 -8-TA-1-4
Over 1 in./25 mm 1/2 3/8 -8-TA-1-6
1/2 -8-TA-1-8
5/8 1/2 -10-TA-1-8
1/2 -12-TA-1-8
3/4
3/4 -12-TA-1-12
3/4 -16-TA-1-12
1
1 -16-TA-1-16
1 1/4 1 1/4 -20-TA-1-20➀
1 1/2 1 1/2 -24-TA-1-24➀
2 2 -32-TA-1-32➀

 Swagelok tube Tube NPT Basic

adapters are to OD Size Ordering
be used ONLY mm in. Number
in Swagelok 1/8 -6-MTA-1-2
tube fittings. 6
1/4 -6-MTA-1-4
Use in fittings
made by other 1/4 -8-MTA-1-4
8
manufacturers 3/8 -8-MTA-1-6
may result in 1/4 -10-MTA-1-4
leakage or 10 3/8 -10-MTA-1-6
slippage. 1/2 -10-MTA-1-8
1/4 -12-MTA-1-4
12
1/2 -12-MTA-1-8
1 -28-MTA-1-16➀
28
1 1/4 -28-MTA-1-20➀
1 -30-MTA-1-16➀
30
1 1/4 -30-MTA-1-20➀
32 1 1/4 -32-MTA-1-20➀
➀ Furnished with nut and
38 1 1/2 -38-MTA-1-24➀
preswaged ferrules.
88
 TUBE ADAPTERS

Male ISO
Tube Thread Basic
OD Size Ordering
ISO/BSP in. in. Number
Tapered 1/8 -2-TA-1-2RT
1/8
Thread (RT) 1/4 -2-TA-1-4RT
1/8 -4-TA-1-2RT
1/4
1/4 -4-TA-1-4RT
1/4 -6-TA-1-4RT
3/8 3/8 -6-TA-1-6RT
1/2 -6-TA-1-8RT
1 in./25 mm and Under 1/4 -8-TA-1-4RT
1/2 3/8 -8-TA-1-6RT
1/2 -8-TA-1-8RT
3/4 3/4 -12-TA-1-12RT
1 1 -16-TA-1-16RT

ISO
Tube Thread Basic
OD Size Ordering
mm in. Number
Over 1 in./25 mm
1/8 -6-MTA-1-2RT
6
1/4 -6-MTA-1-4RT
8 1/4 -8-MTA-1-4RT
1/4 -10-MTA-1-4RT
10
3/8 -10-MTA-1-6RT
1/4 -12-MTA-1-4RT
12 3/8 -12-MTA-1-6RT
1/2 -12-MTA-1-8RT
1 -28-MTA-1-16RT➀
28
1 1/4 -28-MTA-1-20RT➀
30 1 1/4 -30-MTA-1-20RT➀
32 1 1/4 -32-MTA-1-20RT➀
38 1 1/2 -38-MTA-1-24RT➀
➀ Furnished with nut and preswaged
ferrules.

89
 TUBE ADAPTERS

Male ISO
Tube Thread Basic
OD Size Ordering
ISO/BSP in. in. Number
Parallel 1/8 -2-TA-1-2RS
1/8
Thread (RS) 1/4 -2-TA-1-4RS
1/8 -4-TA-1-2RS
1/4
1/4 -4-TA-1-4RS
1/4 -6-TA-1-4RS
3/8
3/8 -6-TA-1-6RS
1/4 -8-TA-1-4RS
1/2 3/8 -8-TA-1-6RS
1/2 -8-TA-1-8RS
1 in./25 mm and Under
3/4 3/4 -12-TA-1-12RS
1 1 -16-TA-1-16RS

ISO
Tube Thread Basic
OD Size Ordering
mm in. Number
1/8 -6-MTA-1-2RS
Over 1 in./25 mm 6
1/4 -6-MTA-1-4RS
8 1/4 -8-MTA-1-4RS
1/4 -10-MTA-1-4RS
10 3/8 -10-MTA-1-6RS
1/2 -10-MTA-1-8RS
1/4 -12-MTA-1-4RS
12 3/8 -12-MTA-1-6RS
1/2 -12-MTA-1-8RS
1/2 -18-MTA-1-8RS
18
3/4 -18-MTA-1-12RS
1 -28-MTA-1-16RS➀
28
1 1/4 -28-MTA-1-20RS➀
30 1 1/4 -30-MTA-1-20RS➀
32 1 1/4 -32-MTA-1-20RS➀
38 1 1/2 -38-MTA-1-24RS➀
➀ Furnished with nut and preswaged
ferrules.

90
 TUBE ADAPTERS

Male ISO
Tube Thread Basic
OD Size Ordering
ISO/BSP mm in. Number
Parallel 1 -28-MTA-1-16RP➀
28
Thread (RP) 1 1/4 -28-MTA-1-20RP➀
30 1 1/4 -30-MTA-1-20RP➀
32 1 1/4 -32-MTA-1-20RP➀
38 1 1/2 -38-MTA-1-24RP➀
➀ Furnished with nut and preswaged
ferrules.

SAE/MS Tube SAE/MS Basic

Straight OD Thread Ordering
Thread (ST) in. Size Number
1/8 5/16-24 -2-TA-1-2ST
1/4 7/16-20 -4-TA-1-4ST
7/16-20 -6-TA-1-4ST
3/8 9/16-18 -6-TA-1-6ST
3/4-16 -6-TA-1-8ST
1 in./25 mm and Under 9/16-18 -8-TA-1-6ST
1/2
3/4-16 -8-TA-1-8ST
5/8 7/8-14 -10-TA-1-10ST
3/4 1 1/16-12 -12-TA-1-12ST
1 1 5/16-12 -16-TA-1-16ST
1 1/4 1 5/8-12 -20-TA-1-20ST➀
1 1/2 1 7/8-12 -24-TA-1-24ST➀
2 2 1/2-12 -32-TA-1-32ST➀
Over 1 in./25 mm
➀ Furnished with nut and preswaged
ferrules.

91
 TUBE ADAPTERS

Male

O-Seal Tube SAE/MS Basic

(SAE/MS OD Thread Ordering
Straight in. Size Number
Thread) 1/8 5/16-24 -2-TA-1-OR
3/16 3/8-24 -3-TA-1-OR
1/4 7/16-20 -4-TA-1-OR
5/16 1/2-20 -5-TA-1-OR
3/8 9/16-18 -6-TA-1-OR
1/2 3/4-16 -8-TA-1-OR

AN Thread

AN Tube
Tube Flare Basic
OD Size Thread Ordering
in. in. Size Number
1/4 1/4 7/16-20UNJF-3 -4-TA-1-4AN
1/4 7/16-20UNJF-3 -6-TA-1-4AN
3/8
3/8 9/16-18UNJF-3 -6-TA-1-6AN
1/2 1/2 3/4-16UNJF-3 -8-TA-1-8AN
3/4 3/4 1 1/16-12UNJ-3 -12-TA-1-12AN
1 1 1 5/16-12UNJ-3 -16-TA-1-16AN

92
 TUBE ADAPTERS

Male

Pipe Weld Pipe

Tube Weld Basic
OD Size Ordering
in. in. Number
1/4 1/4 -4-TA-1-4W
3/8 1/2 -6-TA-1-8W
1/2 -8-TA-1-8W
1/2
3/4 -8-TA-1-12W
3/4 3/4 -12-TA-1-12W

93
 TUBE ADAPTERS

Female Tube NPT Basic

OD Size Ordering
in. in. Number
NPT
1/8 -2-TA-7-2
1/8
1/4 -2-TA-7-4
3/16 1/4 -3-TA-7-4
1/8 -4-TA-7-2
1/4 -4-TA-7-4
1/4
3/8 -4-TA-7-6
1 in./25 mm and Under 1/2 -4-TA-7-8
5/16 1/4 -5-TA-7-4
1/8 -6-TA-7-2
1/4 -6-TA-7-4
3/8
3/8 -6-TA-7-6
1/2 -6-TA-7-8
1/4 -8-TA-7-4
1/2 3/8 -8-TA-7-6
1/2 -8-TA-7-8
Over 1 in./25 mm
5/8 1/2 -10-TA-7-8
1/2 -12-TA-7-8
3/4 3/4 -12-TA-7-12
1 -12-TA-7-16
3/4 -16-TA-7-12
1
1 -16-TA-7-16
1 1/4 1 1/4 -20-TA-7-20➀
1 1/2 1 1/2 -24-TA-7-24➀
2 2 -32-TA-7-32➀
➀ Furnished with nut and preswaged
ferrules.

Tube NPT Basic

OD Size Ordering
mm in. Number
1/8 -6-MTA-7-2
6
1/4 -6-MTA-7-4
8 1/4 -8-MTA-7-4
1/4 -10-MTA-7-4
10 3/8 -10-MTA-7-6
1/2 -10-MTA-7-8
1/4 -12-MTA-7-4
12
1/2 -12-MTA-7-8

94
 TUBE ADAPTERS

Female

ISO/BSP
Tapered
Thread (RT) ISO
Tube Thread Basic
OD Size Ordering
in. in. Number
1/8 -4-TA-7-2RT
1/4
1/4 -4-TA-7-4RT
1/4 -6-TA-7-4RT
3/8
3/8 -6-TA-7-6RT
1/4 -8-TA-7-4RT
1/2 3/8 -8-TA-7-6RT
1/2 -8-TA-7-8RT

ISO
Tube Thread Basic
OD Size Ordering
mm in. Number
6 1/8 -6-MTA-7-2RT
8 1/4 -8-MTA-7-4RT
10 1/4 -10-MTA-7-4RT

ISO/BSP ISO
Parallel Tube Thread Basic
Thread (RP) OD Size Ordering
in. in. Number
1/8 1/8 -2-TA-7-2RP
1/8 -4-TA-7-2RP
1/4
1/4 -4-TA-7-4RP
1/4 -6-TA-7-4RP
3/8
3/8 -6-TA-7-6RP
3/8 -8-TA-7-6RP
1/2
1/2 -8-TA-7-8RP

ISO
Tube Thread Basic
OD Size Ordering
mm in. Number
1/8 -6-MTA-7-2RP
6
1/4 -6-MTA-7-4RP
12 1/2 -12-MTA-7-8RP

95
 TUBE ADAPTERS

Female

ISO/BSP ISO
Parallel Tube Thread Basic
Thread OD Size Ordering
in. in. Number
(RG, Gauge)
1/4 1/4 -4-TA-7-4RG
3/8 3/8 -6-TA-7-6RG
1/2 1/2 -8-TA-7-8RG

ISO
Tube Thread Basic
OD Size Ordering
mm in. Number
1/4 -6-MTA-7-4RG
6 3/8 -6-MTA-7-6RG
1/2 -6-MTA-7-8RG
1/4 -8-MTA-7-4RG
8 3/8 -8-MTA-7-6RG
1/2 -8-MTA-7-8RG
1/4 -10-MTA-7-4RG
10 3/8 -10-MTA-7-6RG
1/2 -10-MTA-7-8RG
1/4 -12-MTA-7-4RG
12 3/8 -12-MTA-7-6RG
1/2 -12-MTA-7-8RG
16 1/2 -16-MTA-7-8RG
18 1/2 -18-MTA-7-8RG

96
 TUBE ADAPTERS

Female

ISO/BSP ISO
Parallel Tube Thread
Thread (RJ) OD Size Ordering
in. in. Number
1/4 1/4 SS-4-TA-7-4RJ
ISO/BSP parallel
thread (RJ) fittings 3/8 3/8 SS-6-TA-7-6RJ
are available in
1/2 1/2 SS-8-TA-7-8RJ
stainless steel only.

ISO
Tube Thread
OD Size Ordering
mm in. Number
1/4 SS-6-MTA-7-4RJ
6 3/8 SS-6-MTA-7-6RJ
1/2 SS-6-MTA-7-8RJ
1/4 SS-8-MTA-7-4RJ
8 3/8 SS-8-MTA-7-6RJ
1/2 SS-8-MTA-7-8RJ
1/4 SS-10-MTA-7-4RJ
10 3/8 SS-10-MTA-7-6RJ
1/2 SS-10-MTA-7-8RJ
1/4 SS-12-MTA-7-4RJ
12 3/8 SS-12-MTA-7-6RJ
1/2 SS-12-MTA-7-8RJ

AN Thread AN Tube
Tube Flare Basic
OD Size Ordering
in. in. Number
1/8 -200-A-2ANF
1/8
1/4 -200-A-4ANF
1/4 1/4 -400-A-4ANF
3/8 3/8 -600-A-6ANF
1/2 1/2 -810-A-8ANF
3/4 3/4 -1210-A-12ANF

97
 PART NUMBERING

Tube Fitting Part Numbers

Swagelok tube fitting part numbers follow the
sequence shown below.

SS
A - 2
B 0
C 0
D - 1
E - 2
F RT
G
SS - 2 0 0 - 1 - 2 RT
A Material
A = Aluminum
B = Brass
C20 = Alloy 20
HC = Alloy C-276
INC = Alloy 600
M = Alloy 400/R-405
NY = Nylon
S = Carbon steel
SS = 316 stainless steel
T = PTFE
TI = Titanium
625 = Alloy 625
825 = Alloy 825

B Size (Tube OD)

Fractional, in. Metric, mm
1 = 1/16 2=2
2 = 1/8 3=3
3 = 3/16 4=4
4 = 1/4 6=6
5 = 5/16 8=8
6 = 3/8 10 = 10
8 = 1/2 12 = 12
10 = 5/8 14 = 14
12 = 3/4 15 = 15
14 = 7/8 16 = 16
16 = 1 18 = 18
18 = 1 1/8 20 = 20
20 = 1 1/4 22 = 22
24 = 1 1/2 25 = 25
32 = 2 28 = 28
32 = 32
38 = 38
50 = 50

98
 PART NUMBERING

SS
A - 2
B 0
C 0
D - 1
E - 2
F RT
G
SS - 2 0 0 - 1 - 2 RT
C Series
0 = Fractional 1/16 to3/8 in.
and 1 1/4 to 2 in.
1 = Fractional 1/2 to 1 1/8 in.
M = Millimeter tube size
To order a female Swagelok tube fitting, add F.
Example: SS-100F-1-1.

D Component
0 = Fitting
1 = Body

E Fitting Type
1 = Male connector
2 = 90° male elbow
3 = Tee, union
4 = Cross, union
5 = 45° male elbow
6 = Union
7 = Female connector
8 = Female elbow
9 = Elbow, union
11 = Bulkhead male connector
61 = Bulkhead union
71 = Bulkhead female connector
A = Adapter
C = Cap
P = Plug
PC = Port connector
R = Reducer
R1 = Bulkhead reducer
2R = Reducing elbow
TFT = Tee, female run
TMT = Tee, male run
TRT = Tee, ISO/BSP parallel
male positionable run
TST = Tee, straight thread with O‑ring
male positionable run
TTF = Tee, female branch
TTM = Tee, male branch
TTR = Tee, ISO/BSP parallel
male positionable branch
TTS = Tee, straight thread with O‑ring
male positionable branch
99
 PART NUMBERING

SS
A - 2
B 0
C 0
D - 1
E - 2
F RT
G
SS - 2 0 0 - 1 - 2 RT
F Second End Connection Size
Add a size designator from the list on page 98 for the
second end connection or if the fitting is a reducing union.

G Second End Connection Type

Add a second end connection type designator as
needed.
AN = 37° male AN flare
ANF = 37° female AN flare
BT = Bored-through fitting
F = Female thread
KN = Knurled nut, nylon ferrules
KT = Knurled nut, PTFE ferrules
M = Metric tube end
OR = O-seal connection
PR = ISO/BSP positionable parallel pipe thread
RG = ISO/BSP parallel pipe thread (gauge)
RJ = ISO/BSP parallel pipe thread
(Japanese gauge)
RP = ISO/BSP parallel pipe thread
RS = ISO/BSP parallel pipe thread
RT = ISO/BSP tapered pipe thread
ST = Straight thread with O-ring (for SAE/MS)
W = Male pipe weld/tube socket weld

Tees and Crosses

Ordering numbers for tees and
crosses indicate first the size of 4
the run (1 to 2) and then the size
of the branch (3 for tees and 3 to 1 2
4 for crosses).
Example: SS-6M0-3-4TTF for a
316 SS female tee for 3
6 mm tube with 1/4 in.
female NPT branch

100
 PART NUMBERING

Tube Adapter Part Numbers

Swagelok tube adapter part numbers follow the
sequence shown below.

SS
A - B
2 - TA
C - D
1 - 4
E RT
F
SS - 2 - TA - 1 - 4 RT
A Material
A = Aluminum
B = Brass
C20 = Alloy 20
HC = Alloy C-276
INC = Alloy 600
M = Alloy 400/R-405
NY = Nylon
S = Steel
SS = Stainless steel
T = PTFE
TI = Titanium
625 = Alloy 625
825 = Alloy 825

B Size (Tube OD)

Fractional, in. Metric, mm
1 = 1/16 2=2
2 = 1/8 3=3
3 = 3/16 4=4
4 = 1/4 6=6
5 = 5/16 8=8
6 = 3/8 10 = 10
8 = 1/2 12 = 12
10 = 5/8 14 = 14
12 = 3/4 15 = 15
14 = 7/8 16 = 16
16 = 1 18 = 18
18 = 1 1/8 20 = 20
20 = 1 1/4 22 = 22
24 = 1 1/2 25 = 25
32 = 2 28 = 28
32 = 32
38 = 38
50 = 50

101
 PART NUMBERING

SS
A - B
2 - TA
C - D
1 - 4
E RT
F
SS - 2 - TA - 1 - 4 RT
C Component
TA = Fractional tube adapter
MTA = Metric tube adapter

D Adapter Type
1 = Male adapter
7 = Female adapter

E Second End Connection Size

Add a size designator from the list on page 101
for the second end connection.

F Second End Connection Type

Add a second end connection type designator as
needed.
AN = 37° male AN flare
ANF = 37° female AN flare
RG = ISO/BSP parallel pipe thread (gauge)
RJ = ISO/BSP parallel pipe thread
(Japanese gauge)
RP = ISO/BSP parallel pipe thread
RS = ISO/BSP parallel pipe thread
RT = ISO/BSP tapered pipe thread
ST = Straight thread with O-ring (for SAE/MS)
W = Male pipe weld/tube socket weld

102
 REPLACEMENT PARTS

Nuts

Female
Tube Basic Tube Basic
OD Ordering OD Ordering
in. Number mm Number
1/16 -102-1 2 -2M2-1
1/8 -202-1 3 -3M2-1
3/16 -302-1 4 -4M2-1
1/4 -402-1 6 -6M2-1
5/16 -502-1 8 -8M2-1
3/8 -602-1 10 -10M2-1
1/2 -812-1 12 -12M2-1
5/8 -1012-1 14 -14M2-1
3/4 -1212-1 15 -15M2-1
7/8 -1412-1 16 -16M2-1
1 -1612-1 18 -18M2-1
1 1/4 -2002-1 20 -20M2-1
1 1/2 -2402-1 22 -22M2-1
2 -3202-1 25 -25M2-1
28 -28M2-1
30 -30M2-1
32 -32M2-1
38 -38M2-1
50 -50M2-1

103
 REPLACEMENT PARTS

Nuts

Knurled Female
The Swagelok knurled nut tube fitting provides a
leak-tight seal without the use of inserts on most wall
thicknesses of polyethylene tubing. Inserts may be
required for larger sizes.
To set the ferrules on the tubing, initial connections
must be made with a wrench, tightening the nut
one and one-quarter turns from finger-tight (three-
quarters turn for 1/16, 1/8 and 3/16 in.; 2, 3, and 4 mm
fittings). Leak-tight connections may be reassembled
with finger-tight assembly.
To order a knurled nut, add K to the female nut basic
ordering number.
Example: B-402-1K
To order a knurled nut on an assembled fitting with
nylon ferrules, add KN to the fitting ordering number.
Example: SS-400-1-2KN
To order a knurled nut on an assembled fitting with
PTFE ferrules, add KT to the fitting ordering number.
Example: SS-400-1-2KT

Male
For use in female
Swagelok
end connections.

Tube Basic Tube Basic

OD Ordering OD Ordering
in, Number mm Number
1/16 -1F2-1GC 10 -10MF2-1
1/8 -2F2-1GC 12 -12MF2-1
1/4 -4F2-1
1/2 -8F2-1

104
 REPLACEMENT PARTS

Ferrules

Front
Tube Basic Tube Basic
OD Ordering OD Ordering
in. Number mm Number
1/16 -103-1 2 -2M3-1
1/8 -203-1 3 -3M3-1
3/16 -303-1 4 -4M3-1
1/4 -403-1 6 -6M3-1
5/16 -503-1 8 -8M3-1
3/8 -603-1 10 -10M3-1
1/2 -813-1 12 -12M3-1
5/8 -1013-1 14 -14M3-1
3/4 -1213-1 15 -15M3-1
7/8 -1413-1 16 -16M3-1
1 -1613-1 18 -18M3-1
1 1/4 -2003-1➀ 20 -20M3-1
1 1/2 -2403-1➀ 22 -22M3-1
2 -3203-1➀ 25 -25M3-1
28 -28M3-1➀
➀ Over 1 in. and over
25 mm stainless steel 30 -30M3-1➀
front ferrules are PFA
32 -32M3-1➀
coated. To order silver-
plated front ferrules, 38 -38M3-1➀
add -BL to the basic
ordering number. 50 -50M3-1➀
Example:
SS-2003-1-BL

105
 REPLACEMENT PARTS

Ferrules

Back
Tube Basic Tube Basic
OD Ordering OD Ordering
in. Number mm Number
1/16 -104-1 2 -2M4-1
1/8 -204-1 3 -3M4-1
3/16 -304-1 4 -4M4-1
1/4 -404-1 6 -6M4-1
5/16 -504-1 8 -8M4-1
3/8 -604-1 10 -10M4-1
1/2 -814-1 12 -12M4-1
5/8 -1014-1 14 -14M4-1
3/4 -1214-1 15 -15M4-1
7/8 -1414-1 16 -16M4-1
1 -1614-1 18 -18M4-1
1 1/4 -2004-1➀ 20 -20M4-1
1 1/2 -2404-1➀ 22 -22M4-1
2 -3204-1➀ 25 -25M4-1
➀ Over 1 in. and over 28 -28M4-1➀
25 mm stainless steel 30 -30M4-1➀
back ferrules are PFA
coated. To order back 32 -32M4-1➀
ferrules without PFA 38 -38M4-1➀
coating, add -WC to
the basic ordering 50 -50M4-1➀
number.
Example:
SS-2004-1-WC

106
 REPLACEMENT PARTS

Nut-Ferrule Set and Nut-Ferrule Package

Nut-Ferrule Set
The nut-ferrule set contains one nut, one back ferrule,
and one front ferrule.
To order, add a material designator to the basic
ordering number. Please order nut-ferrule sets in
multiples of five.
Example: SS-400-NFSET

Material Designator Tube Basic

OD Ordering
Brass B
in. Number
Carbon steel S
1/4 -400-NFSET
316 stainless
SS 3/8 -600-NFSET
steel
1/2 -810-NFSET

Tube Basic
OD Ordering
mm Number
6 -6M0-NFSET
8 -8M0-NFSET
10 -10M0-NFSET
12 -12M0-NFSET

Nut-Ferrule Package
To order the nut-ferrule
package (50 nut-ferrule sets),
contact your authorized
Swagelok representative.

107
 REPLACEMENT PARTS

Ferrule Set and Ferrule-Pak

Ferrule Set
The ferrule set contains one front ferrule and one back
ferrule.
To order, add a material designator to the basic ordering
number. Please order ferrule sets in multiples of ten.
Example: SS-100-SET

Material Designator Tube Basic

OD Ordering
Alloy 400/
M in. Number
R-405
1/16 -100-SET
Aluminum A
1/8 -200-SET
Brass B
3/16 -300-SET
Carbon steel S
1/4 -400-SET
Nylon NY 5/16 -500-SET
PTFE T 3/8 -600-SET
316 stainless 1/2 -810-SET
SS
steel

Tube Basic
OD Ordering
mm Number
6 -6M0-SET
8 -8M0-SET
10 -10M0-SET
12 -12M0-SET

Ferrule-Pak
To order the ferrule-pak
package (100 front and
back sets), contact your
authorized Swagelok
representative.

108
 REPLACEMENT PARTS

ISO/BSP Parallel Gaskets

ISO
Thread Basic
Size Ordering
in. Number
1/8 S-2-RS-2
1/4 S-4-RS-2➀
3/8 S-6-RS-2➀
Steel (RS Fitting)
1/2 S-8-RS-2➀
The RS fitting steel gasket 3/4 S-12-RS-2
provides a seal with male
1 S-16-RS-2
ISO/BSP parallel threads.
➀ Also available with
The gasket consists of a fluorocarbon FKM
fluorocarbon FKM or Buna inner ring bonded to
a stainless steel outer
inner ring bonded to a carbon ring. To order, replace
steel outer ring. To order, add S with SS in the basic
V for fluorocarbon FKM or B ordering number.
Example: SS-8-RS-2V
for Buna to the basic ordering
number.
Example: S-2-RS-2B
For use only with Swagelok RS
fittings.

ISO
Thread
Size Ordering
in. Number
1/8 CU-2-RP-2
1/4 CU-4-RP-2
Copper (RP Fitting) 3/8 CU-6-RP-2
The RP fitting copper gasket 1/2 CU-8-RP-2
provides a seal with male 3/4 CU-12-RP-2
ISO/BSP parallel threads. 1 CU-16-RP-2
May be used with a Swagelok
RS fitting.

109
 REPLACEMENT PARTS

ISO/BSP Parallel Gaskets

ISO
Thread
Size Ordering
in. Number
1/4 CU-4-RG-2
3/8 CU-6-RG-2
Copper 1/2 CU-8-RG-2
(RG, Gauge Fitting)
The RG fitting copper gasket
provides a seal on pressure
gauges equipped with
ISO/BSP parallel male threads.

ISO
Thread
Size Ordering
in. Number
Regular Gaskets
1/4 T-4-RJ-2
PTFE (RJ Fitting) 3/8 T-6-RJ-2
1/2 T-8-RJ-2
The RJ fitting PTFE gasket
Thick Gaskets
provides a seal with ISO/BSP
parallel male threads. 1/4 T-4-RJ-2-T
3/8 T-6-RJ-2-T
1/2 T-8-RJ-2-T

110
 REPLACEMENT PARTS

O-Rings
Buna N Thread Uniform
(O-Seal Size Size Ordering
Straight in. Number Number
Threads) 5/16-24 011 BN7-OR-0011
3/8-24 012 BN7-OR-0012
O-ring
7/16-20 013 BN7-OR-0013
hardness is 70
durometer. 1/2-20 112 BN7-OR-0112
9/16-18 113 BN7-OR-0113
3/4-16 116 BN7-OR-0116
1 1/16-12 121 BN7-OR-0121
1 5/16-12 125 BN7-OR-0125

Buna N NPT/ISO Uniform

(O-Seal Pipe Pipe Size Size Ordering
Threads) in. Number Number
1/8 013 BN7-OR-0013
O-ring
hardness is 70 1/4 113 BN7-OR-0113
durometer. 3/8 116 BN7-OR-0116
1/2 118 BN7-OR-0118

111
 REPLACEMENT PARTS

O-Rings
Fluorocarbon ISO
FKM Thread Uniform
(Positionable Size Size Ordering
in. Number Number
Fittings,
1/8 502➀ VI9-OR-0502
ISO/BSP
1/4 111 VI9-OR-0111
Parallel
3/8 113 VI9-OR-0113
Threads)
1/2 508➀ VI9-OR-0508
O-ring hardness 3/4 119 VI9-OR-0119
is 90 durometer.
1 217 VI9-OR-0217
➀ Not a uniform O-ring size.

Fluorocarbon SAE/MS Uniform

FKM Thread Size Ordering
(SAE/MS Size Number Number
Straight 5/16-24 902 VI9-OR-0902
Threads) 3/8-24 903 VI9-OR-0903
7/16-20 904 VI9-OR-0904
O-ring hardness
1/2-20 905 VI9-OR-0905
is 90 durometer.
9/16-18 906 VI9-OR-0906
3/4-16 908 VI9-OR-0908
7/8-14 910 VI9-OR-0910
1 1/16-12 912 VI9-OR-0912
1 3/16-12 914 VI9-OR-0914
1 5/16-12 916 VI9-OR-0916
1 5/8-12 920 VI9-OR-0920
1 7/8-12 924 VI9-OR-0924
2 1/2-12 932 VI9-OR-0932

112
 TOOLS AND ACCESSORIES

Bulkhead Retainer
The bulkhead retainer acts as
a backup wrench, enabling one
person with one wrench to install
a bulkhead fitting.

Fitting
Size Ordering
in. mm Number
1/16 — SS-102-61F
1/8 — SS-202-61F
3/16 3, 4 SS-302-61F
1/4 6 SS-402-61F
5/16 — SS-502-61F
— 8 SS-8M2-61F
3/8 — SS-602-61F
— 10 SS-10M2-61F
1/2 12 SS-812-61F
5/8 15, 16 SS-1012-61F
3/4 18 SS-1212-61F
7/8 — SS-1412-61F
1 — SS-1612-61F

113
 TOOLS AND ACCESSORIES

Gap Inspection Gauge

Swagelok gap inspection gauges assure the installer

or inspector that the fitting has been sufficiently pulled
up on initial installation, whether using a multihead
hydraulic swaging unit (MHSU) or air-actuated
hydraulic swaging unit (AHSU), or wrench tightening.
All metal Swagelok tube fittings are gaugeable, with
the exception of a few forged bodies in aluminum.

For Installation Using a Wrench

Fitting Size Ordering

in. mm Number
Female Nut
1/16 — MS-IG-100
1/8 2, 3 MS-IG-200
3/16 4 MS-IG-300
1/4 6 MS-IG-400
1/4, 3/8, 1/2 6, 12 MS-IG-468
1/4, 1/2 6, 8, 10, 12 MS-IG-612M
5/16 8 MS-IG-500
3/8 — MS-IG-600
— 10 MS-IG-10M0
1/2 12 MS-IG-810
5/8 14, 15, 16 MS-IG-1010
5/8 (SAF 2507) — MS-IG-2507-1010
3/4 18 MS-IG-1210
3/4 (SAF 2507) — MS-IG-2507-1210
7/8 20, 22 MS-IG-1410
1 25 MS-IG-1610
Male Nut
1/16 — MS-IG-1F0
1/8 2, 3 MS-IG-2F0
1/4, 3/8, 1/2
(medium- — MS-IG-FK0
pressure)

114
 TOOLS AND ACCESSORIES

Gap Inspection Gauge

For Installation Using the AHSU

Fitting Size
in. mm Ordering Number
Female Nut
1/4, 3/8, 1/2 — MS-AHSU-IG-468
— 6, 8, 10, 12 MS-AHSU-IG-612M

For Installation Using the MHSU

Fitting Size
in. mm Ordering Number
Female Nut
1/2➀ 12 MS-MHSU-IG-810
5/8➁ 14, 15, 16 MS-MHSU-IG-1010
5/8
— MS-MHSU-IG-2507-1010
(SAF 2507)
3/4➁ 18 MS-MHSU-IG-1210
3/4
— MS-MHSU-IG-2507-1210
(SAF 2507)
7/8 20, 22 MS-MHSU-IG-1410
1 25 MS-MHSU-IG-1610-1
28 MS-MHSU-IG-28M0-1
—
30 MS-MHSU-IG-30M0-1
1 1/4 — MS-MHSU-IG-2000-2
— 32 MS-MHSU-IG-32M0-1
— 38 MS-MHSU-IG-38M0-1
1 1/2 — MS-MHSU-IG-2400-1
— 50 MS-MHSU-IG-50M0-1
2 — MS-MHSU-IG-3200-1
➀ The MHSU cannot be used for SAF 2507 tubing 1/2 in. and
under or for mediium-pressure tubing.
➁ For 5/8 and 3/4 in. SAF 2507 tubing, order the 1 in. (25 mm)
and over unit and SAF 2507 tooling and gauge.

115
 TOOLS AND ACCESSORIES

Depth Marking Tool

Swagelok depth marking tools
help ensure that tubing is
bottomed on the shoulder inside
the Swagelok tube fitting body.

Tube Tube
OD Ordering OD Ordering
in. Number mm Number
1/4 MS-DMT-400 6 MS-DMT-6M0
3/8 MS-DMT-600 8 MS-DMT-8M0
1/2 MS-DMT-810 10 MS-DMT-10M0
5/8 MS-DMT-1010 12 MS-DMT-12M0
3/4 MS-DMT-1210 16 MS-DMT-16M0
7/8 MS-DMT-1410 18 MS-DMT-18M0
1 MS-DMT-1610

116
 TOOLS AND ACCESSORIES

Preswaging Tool
For Swagelok tube fitting
installations in close
quarters, the Swagelok
preswaging tool is a
convenient accessory.

Tube Tube
OD Ordering OD Ordering
in. Number mm Number
Female Nut Female Nut
1/16 MS-ST-100 3 MS-ST-3M0
1/8 MS-ST-200 4 MS-ST-4M0
3/16 MS-ST-300 6 MS-ST-6M0
1/4 MS-ST-400 8 MS-ST-8M0
5/16 MS-ST-500 10 MS-ST-10M0
3/8 MS-ST-600 12 MS-ST-12M0
1/2 MS-ST-810 14 MS-ST-14M0
5/8 MS-ST-1010 15 MS-ST-15M0
5/8 16 MS-ST-16M0
MS-ST-2507-1010
(SAF 2507) 18 MS-ST-18M0
3/4 MS-ST-1210
20 MS-ST-20M0
3/4
MS-ST-2507-1210 22 MS-ST-22M0
(SAF 2507)
25 MS-ST-25M0
7/8 MS-ST-1410
1 MS-ST-1610
Male Nut
1/16 MS-ST-1F0
1/4
(medium- MS-ST-4FK0
pressure)
3/8
(medium- MS-ST-6FK0
pressure)
1/2 MS-ST-8F0
1/2
(medium- MS-ST-8FK0
pressure)

117
 TOOLS AND ACCESSORIES

Insert for Soft Plastic Tubing

Swagelok inserts help secure soft
plastic tubing being used with
standard Swagelok tube fittings.
To determine
the correct size Material Designator
of the Swagelok Alloy 400/
M
insert to be R-405
used, check both Aluminum A
outside diameter Brass B
and inside Carbon steel S
diameter of the Nylon NY
plastic tubing.
Stainless steel SS
Add the insert
material
designator to the Tube Tube Bore Basic
OD ID ID Ordering
basic ordering in. in. in. Number
number.
3/16 1/8 0.09 -305-2
Example: 1/8 0.09 -405-2
B-305-2
1/4 0.17 0.11 -405-170
3/16 0.14 -405-3
1/8 0.09 -505-2
5/16 3/16 0.12 -505-3
1/4 0.19 -505-4
3/16 0.12 -605-3
3/8
1/4 0.19 -605-4
1/4 0.19 -815-4
1/2
3/8 0.31 -815-6
3/8 0.31 -1015-6
5/8
1/2 0.44 -1015-8
1/2 0.44 -1215-8
3/4
5/8 0.56 -1215-10
1 3/4 0.69 -1615-12

Tube Tube Bore Basic

OD ID ID Ordering
mm mm mm Number
6 4 2.8 -6M5-4M
8 6 4.4 -8M5-6M
10 8 6.4 -10M5-8M
8 6.4 -12M5-8M
12
10 8.3 -12M5-10M

118
119
For product technical data, see the Swagelok
Gaugeable Tube Fittings and Adapters catalog,
MS‑01‑140.

Safe Product Selection

When selecting a product, the total system design
must be considered to ensure safe, trouble-free
performance. Function, material compatibility,
adequate ratings, proper installation, operation,
and maintenance are the responsibilities of
the system designer and user. The complete
catalog contents must be reviewed to ensure
that the system designer and user make a safe
product selection.

Caution: Do not mix or interchange components

with those of other manufacturers.

Warranty Information
Swagelok products are backed by The Swagelok Limited
Lifetime Warranty. For a copy, visit swagelok.com or
contact your authorized Swagelok representative.

Swagelok, Ferrule-Pak, Goop, Swak—

TM Swagelok Company
SAF 2507—TM Sandvik AB
© 2006, 2008 Swagelok Company
Printed in U.S.A., GLI
March 2008, R4
MS-13-151