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HS-GMX600 HS-PX107: Service Manual

This service manual provides specifications, part numbers, diagrams and instructions for servicing a stereo cassette player. It replaces an earlier simple manual and contains details of the tape mechanism, electrical parts, schematics, wiring, adjustments, test mode, and exploded mechanical view. The document lists specifications, describes the disassembly process, and provides an electrical parts list and diagrams to aid in repair and maintenance.
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0% found this document useful (0 votes)
120 views

HS-GMX600 HS-PX107: Service Manual

This service manual provides specifications, part numbers, diagrams and instructions for servicing a stereo cassette player. It replaces an earlier simple manual and contains details of the tape mechanism, electrical parts, schematics, wiring, adjustments, test mode, and exploded mechanical view. The document lists specifications, describes the disassembly process, and provides an electrical parts list and diagrams to aid in repair and maintenance.
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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HS-GMX600

HS-PX107

Y
YU, Y

SERVICE MANUAL
STEREO CASSETTE PLAYER

BASIC TAPE MECHANISM : CL-850-5 SIL

This Service Manual is the "Revision Publishing" and replaces "Simple Manual"
(S/M Code No. 09-99C-425-7T1)

S/M Code No. 09-002-425-7R1

AHKGA4_COVER.p65

16-Feb-00, 2:46 PM

N
O
SI
I
V TA
E
R
A
D

SPECIFICATIONS
Maximum output:

4 mW + 4 mW (EIAJ 16 ohms)<Y>
5 mW + 5 mW (EIAJ 32 ohms)<YU>
Load impedance:
16 32 ohms<Y>
Power source:
DC 3 V using two R6 (AA) dry cell batteries,
AC house current using the optional AC adaptor AC-D302
Battery life(EIAJ 1 mW output):
Aprox. 24 hours using two LR6 (AA) alkaline batteries
Maximum outside dimensions:
112.9 (W) x 84 (H) x 29.3 (D) mm (excluding projecting parts and controls)
(4 1/2 x 3 3/8 x 1 3/16 in.)
Weight
Approx.124 g (4.3 oz) excluding batteries

Design and specifications are subject to change without


notice.

DISASSEMBLY INSTRUCTION
1) Remove the 2 screws.
2) Open the battery lid.
3) Release the hooks in the order of 1 - 8 .
* Releasing hook 3 : After releasing hooks 1 and 2 , push the center frame (with the
hook 3 .

Battery Lid

Screw

1
8

Screw

marks) to release

ELECTRICAL MAIN PARTS LIST


REF. NO.

PART NO.

KANRI
NO.

TRANSISTOR ILLUSTRATION

DESCRIPTION

REF. NO.

IC
87-002-677-080
87-A20-532-140
87-A21-567-040
87-A21-566-040
87-A21-565-040

C-IC,TA2002F
C-IC,LB1977M-TLM
C-IC,TMP47C443LDM-1B45(EL)
C-IC,S-80820ANNP
C-IC,S-80817ANNP

TRANSISTOR
89-327-125-080
89-113-625-080
87-026-581-080
87-A30-085-040
87-026-267-080

C-TR,2SC2712GR
C-TR,2SA1362GR
C-TR,RN2405
C-TR,CSA1362GR
C-TR,RN2407

87-A40-822-040

C-DIODE,CRS01

C101
C102
C103
C104
C105

87-012-275-080
87-012-275-080
87-012-275-080
87-012-275-080
87-012-276-080

C-CAP,U
C-CAP,U
C-CAP,U
C-CAP,U
C-CAP,U

C106
C107
C108
C111
C112

87-012-276-080
87-010-501-010
87-010-501-010
87-015-688-010
87-012-142-080

C-CAP,U 1500P-50
CAP,E 47-4V
CAP,E 47-4V
CAP,E 4.7-35
CAP, S 0.33-16

C113
C114
C117
C118
C119

87-010-805-080
87-012-141-080
87-012-278-080
87-012-278-080
87-A10-263-080

CAP, S 1-16
C-CAP,S 0.22-16 Z F C2012
C-CAP,U 2200P-50 B
C-CAP,U 2200P-50 B
C-CAP,U 0.1-16 Z F

C120
C121
C122
C125
C127

87-A10-263-080
87-010-502-010
87-010-503-010
87-010-501-010
87-010-805-080

C-CAP,U 0.1-16 Z F
CAP,E 100-4 M KS
CAP,E 220-4 GAS
CAP,E 47-4V
C-CAP,S 1-16

PART NO.

KANRI
NO.

DESCRIPTION

S701
S702
S703
S704
S705

87-A90-665-280
87-A90-665-280
87-A90-665-280
87-A90-665-280
87-036-379-180

C-SW,TACT LS7A2M
C-SW,TACT LS7A2M
C-SW,TACT LS7A2M
C-SW,TACT LS7A2M
C-SW,SL1-1-2 SS350

S706
SFR401
TH401
VR101
X701

87-A91-365-080
87-A91-653-040
87-A91-675-080
87-A91-650-010
87-A70-241-010

C-SW,PUSH 1-1-1 SPVG21


C-SFR,K 33K H RH03AEC
C-THMS,NTH5G16P39B472K 07TH
VR,RTRY 50KCX2 H XV0102G
VIB,CER 4.000MHZ CSTS0400MG03

REF. NO.

PART NO.

KANRI
NO.

DESCRIPTION

REF. NO.

PART NO.

KANRI
NO.

DESCRIPTION

B
E

2SA1362
2SC2712
CSA1362
RN2405
RN2407

DIODE

MAIN C.B

C128
C303
C304
C401
C403
C404
C405
C406
C407
C408

87-010-805-080
87-010-196-080
87-010-196-080
87-A10-201-080
87-010-805-080
87-016-526-080
87-010-992-080
87-A10-263-080
87-010-992-080
87-010-992-080

C-CAP,S
C-CAP,S
C-CAP,S
C-CAP,S
C-CAP,U
C-CAP,S
C-CAP,S
C-CAP,U
C-CAP,S
C-CAP,S

1200P-50
1200P-50
1200P-50
1200P-50
1500P-50

B
B
B
B

CHIP RESISTOR PART CODE

Chip Resistor Part Coding

8 8
A

1-16
0.1-25
0.1-25
0.33-16 KB
1-16 Z F

Value of resistor
Chip resistor
Dimensions (mm)

0.47-16 K B
0.047-25 B
0.1-16 Z F
0.047-25 B
0.047-25 B

C409
C410
C701
C702
C705

87-010-992-080
87-A10-263-080
87-A10-263-080
87-012-141-080
87-A10-263-080

C-CAP,S
C-CAP,U
C-CAP,U
C-CAP,S
C-CAP,U

0.047-25 B
0.1-16ZF
0.1-16 Z F
0.22-16 Z F
0.1-16 Z F

C706
C707
C708
C710
C714

87-010-805-080
87-010-196-080
87-A10-263-080
87-A10-263-080
87-A10-263-080

CAP, S 1-16
C-CAP,S 0.1-25
C-CAP,U 0.1-16 Z F
C-CAP,U 0.1-16 Z F
C-CAP,U 0.1-16 Z F

C801
D601
J101
J801
L101

87-A10-489-010
87-A91-355-040
87-A60-438-010
87-A61-124-010
87-A50-581-080

CAP,E 220-4 7L SR
C-LED,BR1112H-TR-RED
JACK,3.5 BLK ST W/O SW (1537)
JACK,DC DIA2.75 BLK TC
C-COIL,S FCM2012H 252705

L102
PS501
R713
R727
S101

87-A50-581-080
87-A90-440-010
87-022-245-080
87-A10-263-080
87-A90-050-010

C-COIL,S FCM2012H 252705


SNSR,PHOTO GP2S24N2-B
C-RES U 18K-1/16W F
C-CAP,U 0.1-16 Z F
SW, SL 2-2-2 NS (BLK)

S301

87-A90-050-010

SW, SL 2-2-2 NS (BLK)

Wattage
1/16W

Type
1005

Tolerance
5%

Symbol
CJ

1/16W
1/10W

1608
2125

5%
5%

CJ
CJ

1/8W

3216

5%

CJ

AHKG.A3.p65

Figure

Resistor Code

t
W

21-Feb-00, 12:47 PM

Form

: A
Resistor Code : A

1.0

0.5

0.35

104

1.6

0.8

0.45

108

1.25

0.45

118

3.2

1.6

0.55

128

WIRING (MAIN)
14

13

12

11

10

A A
B B
C C
D D
E E
F F
G G
H H
I

K K
L

M M
N N
O O
P P
Q Q
R R
S S
T

U U

AHKG.A3.p65

21-Feb-00, 12:47 PM

10

11

12

13

14

SCHEMATIC DIAGRAM

IC BLOCK DIAGRAM

IC DESCRIPTION

IC, TA2002F

IC, TMP47C443LDM-1B45(EL)
Pin No.

Pin Name

I/O

Description

XOUT

XIN

RESET

Input reset signal.

EJECT SW

Input EJECT SW."H": OFF, "L": ON.

BUZR

Output buzzer sound.

TEST

Input test mode. "H": Test ON. (connected to GND)

HOLD

Input HOLD SW. "H": OFF, "L": ON.

NC

Connected to GND.

L.V.STOP

Input reducing voltage detection. "L": Mecha STOP.

10

MAIN IN

Input key from main unit(A/D).

11

REMOTE IN

Input key from remote controller(A/D).

12 ~ 13

NC

Not connected.

14

POWER ON

Output power for audio circuit. "L": ON.

15

GND

Connected to GND.

16

PHOTO OUT

Microcomputer detection P-SNSR level output pin.

17

LOAD CTL

Output for voltage supply checking. "L": Check.

18

MOT ON

Output motor activation. "L": ON.

19

MOT DIR

Output motor rotating direction. "L": Counterclockwise.

20

BRAKE

Output motor brake. "L": ON.

21

MOT HI

Output motor hi-speed activation. "L": ON.

22

MOT CH

Input motor activation detection.

23

NC

Connected to GND.

24

P-SNSR

Input sensor waveform.

25

C-SW

Input cassette tape detection. "H": Not exist, "L": Exist. (connected to GND)

26

AUTO SW

Input AUTO SW. "H": AUTO operation, "L": NO AUTO operation.

27

F/R CTRL

Output FWD, REV control. "L": REV.

28

MUTE

Output muting. "L":ON.

29

WAKE UP

Input micro-computer OSC ON.

30

VDD

Power supply (+3V)

Connected to 4MHz crystal oscillator.

IC, LB1977MTLM

AHKG.A3.p65

10

21-Feb-00, 12:47 PM

ADJUSTMENT
A MAIN C.B

VOLUME

VR101

SFR401

J101

PHONES

1. Tape Speed Adjustment


Settings : Test tape :
TTA 100 (Tape center)
Test point :
Phones Jack (J101)
Adjustment location : SFR401
Super Bass :
OFF
Direction :
FWD
Tape selector :
NORM
Volume :
MAX
Method : Play back the test tape and adjust SFR401 so that
the frequency becomes 3015Hz 10Hz. Then
confirm WOW is less than 0.52%.

11

TEST MODE
This model has a test mode function in the disassembled condition.

Screw

TP701

TEST

Screw

1. How to use the test mode:


Short the test land in the MAIN C.B.
Auto-stop function is not detected by micro-computer while test mode is active.
Note: Make sure that the test land is opened after the test mode is de-activated.
(Auto-stop function is not available with shorted land condition.)
2. How to disassemble the circuit board.
Removes the soldering part in the MAIN C.B .
Removes two screws.

12

MECHANICAL EXPLODED VIEW 1/1


REF. NO.

PART NO.

KANRI
NO.

MECHANICAL PARTS LIST 1/1

DESCRIPTION

REF. NO.

PART NO.

KANRI
NO.

DESCRIPTION

REF. NO.

3
2

5LBL,SPEC
PLATE,HEAD SIL

FRAME,CENTER

PART NO.

KANRI
NO.

DESCRIPTION

REF. NO.

PART NO.

1
1
1
2
3

8A-HKG-013-010
8A-HKF-001-010
8A-HKF-018-010
8A-HR8-002-010
8A-HR8-213-010

LID,CASS P L-BLU EG<[LM]107Y,[LM]600Y>


LID,CASS P SIL<YU>
LID,CASS P SIL EG<[S]107Y,[S]600Y>
WINDOW,CASS
SPR-T,CASS

4
5
6
7
8

8A-HR8-603-010
8A-HR8-216-010
8A-HR8-210-010
8A-HR8-208-010
8A-HR8-005-010

RBN-CORD,4P MOTOR
HLDR,DC
SPR-T,LOCK
PLATE,LOCK
KNOB,SL OPEN

9
10
11
12
13

8A-HR8-211-010
8A-HR8-201-010
8A-HR8-212-010
8A-HR8-215-010
8A-HR8-218-010

SPR-T,RTRY
LEVER,ASSY REV
SPR-E,EJECT
HLDR,HP
BAT-CONTACT,M

14
15
16
16
17

8A-HR8-217-010
8A-HR9-004-010
8A-HKG-011-010
8A-HR8-008-010
8A-HKG-003-010

BAT-CONTACT,P
KEY,CONT
LID,BAT L-BLU<[LM]107Y,[LM]600Y,[LM]107Y>
LID,BAT SIL<[S]107Y,YU,[S]600Y>
CAP, CONT RV

18
18
18
18
18

8A-HKG-010-010
8A-HKG-001-010
8A-HKG-004-010
8A-HKG-014-010
8A-HKG-005-010

CABI,REAR
CABI,REAR
CABI,REAR
CABI,REAR
CABI,REAR

19
19
20
21
A

8A-HR8-011-010
8A-HKG-012-010
8A-HKG-002-010
8A-HKF-004-010
87-067-535-010

KNOB,SL<[S]107Y,YU,[S]600Y,[S]107Y>
KNOB,SL L-BLU<[LM]107Y,[LM]600Y>
PANEL,REAR
LENS,LED P
SCREW VT+1.4-3.5

87-067-388-010

SCREW

KANRI
NO.

DESCRIPTION

107 L-BLU EG<[LM]107Y>


107 SIL<YU>
107 SIL EG<[S]107Y>
GMX600 L-BLU<[LM]600Y>
GMX600 SIL<[S]600Y>

8
5
9

10

B
A

11
7

A
15

13

16

12
P.C.B
A
A

14

COLOR NAME TABLE


17

18
21
A
19

Basic color
symbol
B
G
LT
R
T
WT
LM
LD
YM

Color
Black
Green
Transparent Blue
Red
Brown
Transparent White
Metallic Blue
Dark Blue
Metallic Yellow

Basic color
symbol
C
H
N
S
V
Y
LL
DT
DM

Color
Cream
Gray
Gold
Silver
Violet
Yellow
Light Blue
Transparent Orange
Metallic Orange

20

13

AHKG.A3.p65

14

21-Feb-00, 12:47 PM

Basic color
symbol
D
L
P
ST
W
YT
GT
GM

Color
Orange
Blue
Pink
Titan Silver
White
Transparent Yellow
Transparent Green
Metallic Green

TAPE MECHANISM EXPLODED VIEW 1 / 1


REF. NO.

PART NO.

KANRI
NO.

DESCRIPTION

TAPE MECHANISM PARTS LIST 1/1

REF. NO.

PART NO.

KANRI
NO.

DESCRIPTION

REF. NO.

FRAME CENTER
GEAR SHAFT
REEL GEAR T
CLUTCH GEAR
FELT

6
7
8
9
10

S8-505-200-000
S8-505-120-000
S8-505-290-000
S8-505-210-000
S8-000-100-000

CLUTCH SP
REEL GEAR BUSH
REFLECTING PLATE
BRACK TENSHION SP
REEL CAP

11
12
13
14
15

S8-505-090-000
S8-505-060-000
S8-505-250-000
S8-505-220-000
S8-505-050-000

FWD GEAR PLATE


FWD GEAR
GEAR PLATE PIN
FWD GEAR SP
CENTER GEAR

16
17
18
19
21

S1-2X2-5X0-25L
S8-505-320-000
S8-505-330-000
S8-505-310-000
S8-7A9-156-310

L CUT W
FF GEAR HOLDER
FF GEAR
GEAR HOLDER SP
MOTOR(IBIGB02)

22
23
24
25
26

S1-2X2-5X0-1LC
SV-500-000-000
SV-190-000-000
S8-505-100-000
S8-505-110-000

L CUT W
SUB BELT
MAIN BELT
FWD ARM
REV ARM

FW PLATE

27
28
29
30
31

S8-505-260-000
S8-505-160-000
S8-505-190-000
S8-505-020-000
S7-000-080-000

SUB CHASSIS
REV SELECT
SELECT SP
HEAD BASE
PINCH ROLLER

CAPSTAN
SHAFT

32
33
34
35
36

S8-7A9-119-100
8A-HR8-219-010
S8-300-160-000
S8-300-170-000
S8-500-090-000

HEAD ASSY(PH8ZM-3)
PLATE EARTH MOT
HEAD BASE SP
PINCH SP FWD
PINCH SP REV

37
38
A
B
C

8A-HR8-214-010
S8-505-130-000
S1-PB1-7X5-500
S3-PY1-7X2-500
S3-PB1-7X3-000

SPR-P CASS
COVER
SCREW 1.7-5.5
SCREW 1.7-2.5
SCREW

16

FLY WHEEL R

15

33

11

FW PLATE

4
7

5
CAPSTAN
SHAFT

REF. NO.

21

DESCRIPTION

S8-HR8-003-010
S8-505-240-000
S8-505-070-000
S8-505-080-000
S8-505-300-000

23

12

KANRI
NO.

1
2
3
4
5

24
13
14

PART NO.

18

6
4

19
9

17

10
FLY WHEEL L
9
1

38

29
25

27

28

10

26

ACCESSORIES / PACKAGE LIST

22

REF.NO.
REF.
NO.

34

PART
NO.
PART
NO.

22

35
30

37

KANRI KANRI
NO. NO.

DESCRIPTION
DESCRIPTION

1
1
1
2
2

8A-HKG-901-010
8A-HKG-905-010
8A-HKG-906-010
87-B30-081-110
87-B30-255-010

IB,YU(ESF) F<YU>
IB,Y(EGFSI) F<Y>
IB,Y(EDCPH) F<Y>
HEADPHONE,HP-M009(S)<YU>
HEADPHONE,HP-M007B(S)<EXCEPT YU, [LM]600Y>

87-B30-155-010

HEADPHONE,HP-M006BLC<[LM]600Y>

36

31
32
A

15

AHKG.A3.p65

16

21-Feb-00, 12:47 PM

PART NO.

KANRI
NO.

DESCRIPTION

211, IKENOHATA 1CHOME, TAITO-KU, TOKYO 110, JAPAN TEL:03 (3827) 3111
9920594 0251431

AHKGA4_COVER.p65

Printed in Singapore

16-Feb-00, 2:46 PM

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