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Rajshree Sugars & Chemicals Ltd operates 4 sugar manufacturing units across Tamil Nadu and Andhra Pradesh. Unit 1 has a rated capacity of 2500 tons of cane per day. Unit 2 has a rated capacity of 5000 tons of cane per day. Unit 3 has a rated capacity of 3500 tons of cane per day and is fully automated. Unit 4 has a rated capacity of 3500 tons of cane per day. Each unit also has cogeneration facilities to produce power from bagasse. The document provides detailed specifications on the machinery at each unit including sugar production capacity, boiler details, and power generation capacity.

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Ramesh Kumar
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164 views

GET MT Presentation1

Rajshree Sugars & Chemicals Ltd operates 4 sugar manufacturing units across Tamil Nadu and Andhra Pradesh. Unit 1 has a rated capacity of 2500 tons of cane per day. Unit 2 has a rated capacity of 5000 tons of cane per day. Unit 3 has a rated capacity of 3500 tons of cane per day and is fully automated. Unit 4 has a rated capacity of 3500 tons of cane per day. Each unit also has cogeneration facilities to produce power from bagasse. The document provides detailed specifications on the machinery at each unit including sugar production capacity, boiler details, and power generation capacity.

Uploaded by

Ramesh Kumar
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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RAJSHREE SUGARS & CHEMICALS LIMITED

Unit - I

: Rajshree Sugars & Chemicals Ltd., Post Varadaraj Nagar, Taluk Periyakulam, Dist Theni, Pin 625 562, Tamilnadu.

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www.rajshreesugars.com

RAJSHREE SUGARS & CHEMICALS LIMITED

Sugar plant Capacity : Rated 2500 TCD


Boiler : Two Nos. of KCP make boilers, Working pressure 42kg/sq.cm & steam generation capacity 32 tons/hr. One Number of CVL make boiler, Working pressure 42kg/sq.cm & steam generation capacity 55 tons/hr.

Co-generation plant

Turbo Alternator 2 Nos. of 6MW each. 1 No. Back pressure turbine & 1 No. condensing turbine. Turbine Make: Triveni Alternator Make: BHEL. Distillery plant capacity 45 KLPD. Bio compost Production 10000 TPA Bio fertilizer production 100 TPA.
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RAJSHREE SUGARS & CHEMICALS LIMITED

Unit - II

: Rajshree Sugars & Chemicals Ltd., Post Mundiyampakkam, Taluk Villupuram, Dist Villupuram, Pin 605 601, Tamilnadu.

18/7/2011

www.rajshreesugars.com

RAJSHREE SUGARS & CHEMICALS LIMITED

Sugar plant Capacity : Rated 5000 TCD

Boiler

: Capacity: 120 TPH: Pressure : 87 Ata Make: Thyssen Krupp

Co-generation plant

Turbo Alternator 1 No. Capacity 22MW. Back pressure cum condensing turbine Turbine Make: SKODA Alternator Make: TDPS

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www.rajshreesugars.com

RAJSHREE SUGARS & CHEMICALS LIMITED

Unit - III

: Rajshree Sugars & Chemicals Ltd., Post Semmedu, Taluk Gingee, Dist Villupuram, Pin 604 153, Tamilnadu.

18/7/2011

www.rajshreesugars.com

RAJSHREE SUGARS & CHEMICALS LIMITED

Sugar plant Capacity : Rated 3500 TCD Fully Automated plant.


Boiler : Capacity: 110 TPH Pressure : 110 Ata Make: KCP Turbo Alternator 1 No. Capacity 20.5MW. Back pressure cum condensing turbine Turbine Make: HTC Alternator Make: TDPS . 80 KLPD.

Co-generation plant

Distillery plant capacity

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RAJSHREE SUGARS & CHEMICALS LIMITED

Unit - IV

: The Trident Sugars Ltd, Madhunagar Tq: Zaheerabad, Dist Medak , Pin 502228, Andhrapradesh.

18/7/2011

www.rajshreesugars.com

RAJSHREE SUGARS & CHEMICALS LIMITED

Sugar plant Capacity : Rated 3500 TCD


Boiler : Two Nos. of ISGEC make boilers, Working pressure 21kg/sq.cm & steam generation capacity 20 tons/hr.
One Number of Texmaco make boiler, Working pressure 32kg/sq.cm & steam generation capacity 32 tons/hr. Turbo Alternator 1 No. X 1.5MW : BHEL. Turbo Alternator 1 No. X 2.5MW : TRIVENI. Turbo Alternator - 1 No.X 3.0 MW Both are back pressure turbines Alternator Make :1.5MW - CKD PRAHA :2.5MW - JYOTHI
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Power plant

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RAJSHREE SUGARS & CHEMICALS LIMITED

What is sugar? Sugar (sucrose) is a carbohydrate that occurs naturally in every fruit. It is a major product of photosynthesis, the process by which plants transform the suns energy into food. Sucrose occurs in greatest quantities in sugar cane and sugar beets from which it is separated for our use.

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RAJSHREE SUGARS & CHEMICALS LIMITED

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RAJSHREE SUGARS & CHEMICALS LIMITED


Process flow chart : Plantation white sugar

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RAJSHREE SUGARS & CHEMICALS LIMITED


Cane trucks Cane weighment Unloaded on feeder table Boiler Steam Juice weighment

Primary heating S +O2 SO2

Power turbine

Juice sulphitation CaO +H2O Ca(OH)2

Loaded on Cane carrier

Power

Exhaust

Secondary heating

Cane chopper Cane preparatory devices

Own use

Grid Juice clarifier

Cane leveler

All Process Heating Purpose

Clear juice

Muddy juice

Evaporator Cane fibrizer Syrup sulphitation Prepared cane sent to Mills Hot water Syrup

Vacuum filter

Filter juice

Press mud

Cane Milling
Bagasse Mixed Juice
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Pan Boiling Recycled with MJ

Bio compost process/ Farmers field

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RAJSHREE SUGARS & CHEMICALS LIMITED

A-Massecuite

B -Massecuite

C -Massecuite Receiver

Receiver

Receiver Centrifugal

Centrifugals CFSugar Fmolasses

Centrifugal

Centrifugal Sugar Drying Cooling A-Light A-Heavy B-Seed Melt B-Heavy C-Seed C Light

Grading
Bagging
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Raw material for Distillery

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RAJSHREE SUGARS & CHEMICALS LIMITED


FERMENTATION REACTION INVERTASE ENZYME -------------------------- C6 H12 O6 + C6 H12 O6
GLUCOSE 180 FRUCTOSE 180

C12 H22 O11


SUCROSE 342

H 2O
WATER 18

C6 H12 C6 Glucose/fructose 180

ZYMASE ENXYME --------------------------------- 2C2 H5 OH


ALCOHOL 2X 46

+ 2 CO2
2 X 44

92 88 180 Grams of sugar produces 92 grams of alcohol and 88 grams Co2 92 100 Grams of sugar gives = -------- x 100 = 51.1 gram of alcohol 180 1 Ton of sugar gives = 511.1 kg of alcohol Specific gravity of alcohol 1 Tons of sugar gives = 0 .789 = 511.1 /0 .7891 = 644 Liters. MOLECULAR WEIGHTS C-12, H-1 & O-16
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RAJSHREE SUGARS & CHEMICALS LIMITED


ALCOHOL PROCESSING FLOW CHART
MOLASSES
By Product Of Sugar Industry (Raw Material for Alcohol Production) YEAST Micro organism for initating Fermentation of sugar WATER FOR DILUTION OF MOLASSES

FERMENTATION PROCESS (FOR 30 HOURS - TO GET ABOUT 10 % ALCOHOL)

STEAM FOR DISTILLATION OF ALCOHOL

DISTILLATION PROCESS (FOR SEPERATING ALCOHOL IN THE FERMENTED WASH) ALCOHOL RS/ENA/AA

RAW SPENTWASH

SPENTWASH CONCENTRATION IN EVAPORATORS


Concentrated Spentwash

Condensate

UASB

Reject Stream

RO PLANT

STEAM

CONCENTRATED SPENTWASH BURNT IN THE INCINERATION BOILER

PERMEATE

TURBO GENERATOR

POTASH RICH ASH (Farm land Manure)

Power to Distillery & Boiler


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Recycle to process
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RAJSHREE SUGARS & CHEMICALS LIMITED


Week Activity

Windrow formation with pressmud Natural drying to bring down the moisture of pressmud below 60% Spentwash application on windrows Microbial inoculation Aerotilling Spentwash application to maintain moisture content at 50-60% Trimming Aerotilling - Temp. inside windrows 50 70oC Curing Trimming Aerotilling Drying, to bring down the moisture content below 30%

2
3-9

10-12

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Removal of windrows Bagging and despatch

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