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24 3 1620

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66 views

24 3 1620

Uploaded by

Alexander Reyes
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Fatigue Analysis of a Simple Shaft under Combined Bending and Torsion

Material baseado em exemplo da HBM-nCODE

e Ansys

PRESENTATION TOPICS Introduction SAE notched shaft Specimen Geometry and FEM model Boundary Conditions Linear Static Analysis Results Overview: Fatigue Life Estimation Conclusion References and Used Software

Introduction

Courtesy nCode

Introduction

Aloha Airlines Flight 243 (1988)

Introduction Fatigue life is estimated based on crack initiation method. A notched shaft under combined bending and torsion loads is analised. Two loading are combined , each load with its own loading history. Linear stresses used for the calculation is obtained from bending and torsion loading independently.

SAE notched shaft specimen


Standard SAE notched shaft [1] is modeled. This kind of specimen was used [1] to produce experimental results for multiaxial fatigue ,and later, these results were compared to 5 different theories to estimate life to multiaxial fatigue (not the scope of this example).

Geometry

Finite Element Model: Mesh

Boundary Condition: Fixed Support

Boundary Condition: Force

Boundary Condition: Moment

Linear Static Structural Analysis


Two static analysis were performed Bending due to unitary force Torsion with a moment of 1000 N.mm Following slides present stress distribution and dispacements

Results: Applied load is unitary force


Von Mises Equivalent Stress

Displacements Maximum Principal Stress

Results: Applied load is a Moment


Von Mises Equivalent Stress

Displacements Maximum Principal Stress

Overview: Fatigue Life Estimation

Select Method for Life Estimation: Crack Initiation Crack Initiation(E-N) is the selected method
1. Stresses and strains calculated froma linear static analysis 2. Material Properties: E-N Curve and Cyclic Stress-Strain Curve 3. Variable Amplitude Loading: cycles counting performed through Rainflow counting method 4. Neuber Correction to consider local plastic strain 5. Mean Stress Correction performed using either Morrow or SmithWater-Thompson Methodologies 6. Damage Accumulation and Fatigue Life Calculation peformed using Palmgreen-Miner rule.

Select Method for Life Estimation: Crack Initiation Note: Ansys Design Life is not limited to crack initiation. One may perform: S-N analysis da/dN (Crack Propagation based of LEFM) Vibration Fatigue (frequency domain fatigue life estimation) Among other capabilities

Material Properties

Anlise de Fadiga

Material Properties: Carbon Steel SAE1045_390_QT

Curva E-N

Propriedades extradas do banco de dados do Ansys Design Life

Curva Tenso Deformao Cclica

nCode Material Propoerties Library Available

Geometry for Life Estimation using FEM

Geometry for Life Estimation using FEM

Loading

Anlise de Fadiga

LOADING : FORCE
Loading History: Force x Time

LOADING: MOMENT
Loading History: Moment x Time

Fatigue calculation in Ansys Design Life

Fatigue calculation in Ansys Design Life

Gliphs
Ambiente de clculo

Results

Anlise de Fadiga

Results

Results: Life

Results: Damage

Results: Spreadsheet format

New Calculation Cycle (optimization)

Anlise de Fadiga

New Calculation Cycle (optimization)


One may change and try different values without running linear static analysis again: Material Mean Stress Correction Loading Value, Scale and Offset Certainty of Survival Other parameters ...

Conclusion
A typical example of Fatigue Life Estimation was presented Finite Element Method (Ansys WB) and Ansys Design Life were used to perform the analysis

Selected Method for Fatigue Life Estimation: E-N


Remember: Good Estimation is expected if you have good imput data ( material properties, geometry and loading) We expect to demonstrate the easy of useness and flexibility of these calculation tools.

References
[1] Bannantine, J.A. Comer, J.J., Handcrock, J.L. Fundamentals of Metal Fatigue Analysis Prentice-Hall 1990 [2] nCode - DesignLife Worked Examples: 3 AN-NC-DL-WE 14.50.083 2012 HBM UK Ltd.

Used Software
1. Ansys Mechanical 14.5 2. Design Life - GlyphWorks V8.0 ISR3 Release Build 125

THANK YOU !! OBRIGADO!!

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