TJ INTRODUCTION 1

INTRODUCTION
CONTENTS

page page

GENERAL INFORMATION METRIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . 7

BODY CODE PLATE . . . . . . . . . . . . . . . . . . . . . . 2 THREADED HOLE REPAIR . . . . . . . . . . . . . . . . . 7
FASTENER IDENTIFICATION . . . . . . . . . . . . . . . . 4 TORQUE REFERENCES . . . . . . . . . . . . . . . . . . . . 9
FASTENER USAGE . . . . . . . . . . . . . . . . . . . . . . . 4 VEHICLE DIMENSIONS . . . . . . . . . . . . . . . . . . . . 3
INTERNATIONAL VEHICLE CONTROL AND VEHICLE IDENTIFICATION NUMBER . . . . . . . . . 1
DISPLAY SYMBOLS . . . . . . . . . . . . . . . . . . . . 4 VEHICLE SAFETY CERTIFICATION LABEL . . . . . 1

GENERAL INFORMATION manufacturer and government agencies to verify the

authenticity of the vehicle and official documenta-
VEHICLE IDENTIFICATION NUMBER tion. The formula to use the check digit is not
The Vehicle Identification Number (VIN) plate is released to the general public.
located on the lower windshield fence near the left
A-pillar. The VIN contains 17 characters that provide VEHICLE SAFETY CERTIFICATION LABEL
data concerning the vehicle. Refer to the VIN decod- A vehicle safety certification label (Fig. 1) is
ing chart to determine the identification of a vehicle. attached to every Chrysler Corporation vehicle. The
The Vehicle Identification Number is also label certifies that the vehicle conforms to all appli-
imprinted on the: cable Federal Motor Vehicle Safety Standards. The
• Body Code Plate. label also lists:
• Vehicle Safety Certification Label. • Month and year of vehicle manufacture.
• Frame rail. • Gross Vehicle Weight Rating (GVWR). The gross
To protect the consumer from theft and possible front and rear axle weight ratings (GAWR’s) are
fraud the manufacturer is required to include a based on a minimum rim size and maximum cold tire
Check Digit at the ninth position of the Vehicle Iden- inflation pressure.
tification Number. The check digit is used by the • Vehicle Identification Number (VIN).

VEHICLE IDENTIFICATION NUMBER DECODING CHART

POSITION INTERPRETATION CODE = DESCRIPTION

1 Country of Origin 1 = United States
2 Make J = Jeep
3 Vehicle Type 4 = MPV
4 Gross Vehicle Weight Rating E = 3001-4000 lbs.
F = 4001-5000 lbs.
5 Vehicle Line Y = Wrangler 4X4
6 Series 1 = Sport
2 = SE
4 = Sahara
7 Body Style 9 = Open Body
8 Engine P = 2.5L Unleaded-Gasoline
S = 4.0L Unleaded-Gasoline
9 Check Digit
10 Model Year W = 1998
11 Assembly Plant P = Toledo #2
12 thru 17 Vehicle Build Sequence
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GENERAL INFORMATION (Continued)

Fig. 1 Vehicle Safety Certification Label—Typical

• Type of vehicle. vehicle code plates are required, the last available
• Bar code. spaces on the first plate will be imprinted with the
• Month, Day and Hour (MDH) of final assembly. letters CTD (for continued).
• Paint and Trim codes. When a second vehicle code plate is necessary, the
• Country of origin. first four spaces on each row will not be used because
The label is located above the door hinge on the of the plate overlap.
driver-side A-pillar.

BODY CODE PLATE

LOCATION AND DECODING
A metal body code plate is attached to the floor pan
under the drivers seat (Fig. 2). Disengage the snaps
attaching the carpet to the floor pan to read the
information. There are seven lines of information on
the body code plate. Lines 4, 5, 6, and 7 are not used
to define service information. Information reads from
left to right, starting with line 3 in the center of the
plate to line 1 at the bottom of the plate (Fig. 3).

Fig. 3 Body Code Plate Decoding

BODY CODE PLATE—LINE 3

DIGITS 1 THROUGH 12
Vehicle Order Number

DIGITS 13, 14, AND 15

Roof
• VJN = Soft Top White
• VJU = Soft Top Spice
• VJX = Soft Top Black
• VKN = Hard Top White
• VKU = Hard Top Spice
Fig. 2 Body Code Plate Location
• VKX = Hard Top Black
The last code imprinted on a vehicle code plate will
be followed by the imprinted word END. When two
TJ INTRODUCTION 3
GENERAL INFORMATION (Continued)
DIGITS 16, 17, AND 18 • DDO = AX15 5–speed Manual
Car Line Shell • DGD = 30RH 3–speed Automatic
• TJJ = Wrangler (LHD) • DGG = 32RH 3–speed Automatic
• TJU = Wrangler (RHD)
DIGIT 4
DIGIT 19 Open Space
Price Class
• L = Wrangler (All) DIGIT 5
Market Code
DIGITS 20 AND 21 • B = International
Body Type • C = Canada
• 77 = Wheel Base (93.4 in.) • M = Mexico
• U = United States
BODY CODE PLATE—LINE 2
DIGIT 6
DIGITS 1,2, AND 3 Open Space
Paint Procedure
DIGITS 7 THROUGH 23
DIGIT 4 Vehicle Identification Number (VIN)
Open Space Refer to Vehicle Identification Number (VIN) para-
graph for proper breakdown of VIN code.
DIGITS 5 THROUGH 8
Primary Paint VEHICLE DIMENSIONS
Refer to Group 23, Body for color codes. The vehicle exterior and interior dimensions are
listed in inches and centimeters.
DIGIT 9
Open Space EXTERIOR DIMENSIONS

DIGITS 10 THROUGH 13 Wheel Base. . . . . . . . . . . . . . . . . .93.4 in. (237.3 cm.)

Secondary Paint Track: Front . . . . . . . . . . . . . . . . .58.0 in. (147.3 cm.)
Track: Rear. . . . . . . . . . . . . . . . . .58.0 in. (147.3 cm.)
DIGIT 14 Length . . . . . . . . . . . . . . . . . . . .147.7 in. (375.1 cm.)
Open Space Width . . . . . . . . . . . . . . . . . . . . . .66.7 in. (169.3 cm.)
Height . . . . . . . . . . . . . . . . . . . . .70.6 in. (179.4 cm.)
DIGITS 15 THROUGH 18
INTERIOR DIMENSIONS
Interior Trim Code
Head Room: Soft Top-Front . . . . .42.3 in. (107.5 cm.)
DIGIT 19
Head Room: Soft Top-Rear . . . . . .40.2 in. (102.2 cm.)
Open Space
Head Room: Hard Top-Front . . . .40.9 in. (103.8 cm.)
DIGITS 20, 21, AND 22 Head Room: Hard Top-Rear . . . . . .39.1 in. (99.4 cm.)
Engine Code Leg-Front . . . . . . . . . . . . . . . . . . .41.0 in. (104.1 cm.)
• EPE = 2.5 L 4 cyl. MPI Gasoline Leg-Rear . . . . . . . . . . . . . . . . . . . .36.4 in. (92.4 cm.)
• ERH = 4.0L 6 cyl. MPI Gasoline Shoulder-Front . . . . . . . . . . . . . . .51.9 in. (131.9 cm.)
Shoulder-Rear . . . . . . . . . . . . . . .57.3 in. (145.5 cm.)
BODY CODE PLATE LINE 1 Hip-Front . . . . . . . . . . . . . . . . . . .51.1 in. (129.7 cm.)
Hip-Rear. . . . . . . . . . . . . . . . . . . .43.5 in. (110.5 cm.)
DIGITS 1, 2, AND 3
Transmission Codes
• DDQ = AX5 5–speed Manual
4 INTRODUCTION TJ
GENERAL INFORMATION (Continued)
INTERNATIONAL CONTROL AND DISPLAY SYMBOLS

Fig. 4
INTERNATIONAL VEHICLE CONTROL AND DISPLAY
SYMBOLS
INTERNATIONAL VEHICLE CONTROL AND
DISPLAY SYMBOLS
The graphic symbols illustrated in the following
chart (Fig. 4) are used to identify various instrument
controls. The symbols correspond to the controls and
displays that are located on the instrument panel.

FASTENER IDENTIFICATION Fig. 5 Thread Notation—SAE and Metric

the head of the bolt. The higher the class number,
FASTENER IDENTIFICATION the greater the bolt strength. Some metric nuts are
imprinted with a single-digit strength class on the
THREAD IDENTIFICATION
nut face. Refer to the Fastener Identification and
SAE and metric bolt/nut threads are not the same.
Fastener Strength Charts.
The difference is described in the Thread Notation
chart (Fig. 5). FASTENER USAGE
GRADE/CLASS IDENTIFICATION
WARNING: USE OF AN INCORRECT FASTENER
The SAE bolt strength grades range from grade 2 MAY RESULT IN COMPONENT DAMAGE OR PER-
to grade 8. The higher the grade number, the greater SONAL INJURY.
the bolt strength. Identification is determined by the
line marks on the top of each bolt head. The actual Figure art, specifications and torque references in
bolt strength grade corresponds to the number of line this Service Manual are identified in metric and SAE
marks plus 2. The most commonly used metric bolt format.
strength classes are 9.8 and 12.9. The metric During any maintenance or repair procedures, it is
strength class identification number is imprinted on important to salvage all fasteners (nuts, bolts, etc.)
TJ INTRODUCTION 5
GENERAL INFORMATION (Continued)
FASTENER IDENTIFICATION
6 INTRODUCTION TJ
GENERAL INFORMATION (Continued)
FASTENER STRENGTH
TJ INTRODUCTION 7
GENERAL INFORMATION (Continued)
for reassembly. If the fastener is not salvageable, a
fastener of equivalent specification must be used.

THREADED HOLE REPAIR

Most stripped threaded holes can be repaired using
a Helicoilt. Follow the manufactures recommenda-
tions for application and repair procedures.

METRIC SYSTEM
The metric system is based on quantities of one,
ten, one hundred, one thousand and one million (Fig.
6).

Fig. 6 Metric Prefixes

The following chart will assist in converting metric
units to equivalent English and SAE units, or vise
versa.
Refer to the Conversion Chart to convert torque
values listed in metric Newton- meters (N·m). Also,
use the chart to convert between millimeters (mm)
and inches (in.)
CONVERSION FORMULAS AND EQUIVALENT VALUES
8 INTRODUCTION TJ
GENERAL INFORMATION (Continued)
METRIC CONVERSION
TJ INTRODUCTION 9
GENERAL INFORMATION (Continued)
TORQUE REFERENCES
Individual Torque Charts appear at the end of cations Chart for torque references not listed in the
many Groups. Refer to the Standard Torque Specifi individual torque charts.

TORQUE SPECIFICATIONS