1.

Styllus
2

1 2. Stem

3. Y Carriage

5 7 4. Y Axis guide rod

6
5. Air outlet from
3 solenoid
4

8 6. Guide rod mtg

screw

7. Guide rod bush

9 8. Timer belt

9. Drive motor
 14
10. X Axis drive pulley
15
11. Belt Tensioner (Bush
bearing)

12. Idler pulley (Needle

bearing)
16
10 11 12
13. Guide rod (X axis)

14. Power plug

13
15. Guide rod Mtg crews

16. Home sensor

 19 17. X Axis drive motor
18. Pneumatic DC valve
19. Main Air inlet
20 20. Home proximity
17 21. Aux PCB

21 22. Main Air outlet to

Stylus

22 18
 23. Y Axis drive Motor

26 24. Timer belt

25. Guide rod bush (X Axis)
26. Power cable (Drive motor)

25
23

24
 1b
• STYLUS PARTS

1a. Outer body

1b. Stem Guide bush (brass)
1c
1c. O ring
1a 1d. Stem
1e 1e. Spring
1d
11d
11c 11b 11. IDLER PULLEY
11a
11a. Face lock washer
11b. Needle bearing
11c. Bearing Inner Race
11d. Bearing Mtg bolt

12a 12c 12. BELT TENSIONER

12b
UNIT
12a. Bush bearing
12b. Bearing Inner race
12c. Mounting bolt
 8. Timer belt
8b 8a. Belt ( Y Axis)
8a
8b. Belt (X Axis)
8c 8c. Mounting screw
 18. Pneumatic DC valve
18 8a 19a. Air inlet hose
1
22.Air Outlet

18a 18a. Solenoid control

cable
• Styllus
8a. Timer belt (Y Axis)
22
19a
 C • Reset & Axis
Indicator

A B • Communication &
Power cable For
Numbering Head
• Power On/Off
D
switch
• COM port
• SMPS
E F • Motor Driver ckt
G
• Processor
• Step down
Transformer
H
 BLOCK DIAGRAM FOR AMPLIFIER UNIT ( NUMBERING M/C )

MMI KEYPAD & STEP DOWN

INDICATION LED'S TRANSFORMER

SMPS
OPTIONAL REGULATED POWER
CONNECTORS FOR SUPPLY SECTION
ADDON CARDS

CPU
OPERATING
LINE SURGE VOLTAGE
SUPPOSER SELECTION
UNIT 110V/220V

MEMORY SOL RELAY AXIS MOTOR SUPPLY

BATTERY CONTROL SECTION

X
Y

RS232 TO REMOTE POWER

PC INTERNET START/STOP NUMBERING
SUPPLY 230V AC 50 Hz
SIGNALS HEAD INPUT
 X - Axis Slide Assembly
AIR LINE
TO STYLLUS TIMER PULLEY
X AXIS MOTOR X AXIS GUIDE ROD
MTG HOLE
X AXIS
GUIDE ROD

IDLER PULLEY

PNEU CYLINER
TIMER BELT

TENSION
ROLLER
DC VALVE

M
A
I
N POWER INLET

A
I
R

L
I
N
E HOMRE
PCB SENSOR
 Y- Axis Slide Assembly
BUSH LOCK SCREW
GUIDE ROD
BUSH (GM) MTG SCREWS
HOME SENSOR Y CARRIER ASSY Y AXIS GUIDE ROD

Y AXIS GUIDE ROD

TENSIONER
TIMER BELT IDLER ROLLER
STYLLUS ASSY

TIMER PULLEY

AIR INLET
BUSH (GM)
Y AXIS MOTOR Y AXIS GUIDE ROD
BELT MTG
BUSH (GM ) SCREW
X AXIS GUIDE ROD
X AXIS GUIDE
ROD
X-Y Axis Slide Assembly
STYLLUS ASSY

Y CARRIAGE ASSY
Y ' AXIS

Y AXIS ASSY

MOTOR

X AXIS ASSY MOTOR

M
A
I
N X ' AXIS
A
I
R
POWER INPUT
L
I
N
E
 KE5471F95828
MD625

Play

Stroke not
enough
 Home for Y axis A
Shift
KE5471F95828
r t
MD625 C
Shift
KE5471F95828
MD625 Numbering axis
B

Frame rotates
 Guide Bush Needle

Needle slipping
Needle
Due to play
Body is loose
Due to play

Guide Bush

Needle

Needle slipping
Due to play
STEP 2 : CONDUCT PHYSICAL ANALYSIS
X - Axis Slide
Understand Machine functioning Assembly

AIR LINE
TO STYLLUS TIMER PULLEY
X AXIS MOTOR X AXIS GUIDE ROD
MTG HOLE
X AXIS
GUIDE ROD

IDLER PULLEY

PNEU CYLINER
AIR DRIER
TIMER BELT

TENSION
ROLLER
DC VALVE

M
A
I
N POWER INLET

A
I
R

L
I
N
E HOMRE
PCB HOME
SENSOR
SENSOR
STEP 2 : CONDUCT PHYSICAL ANALYSIS
Y - Axis Slide
Understand Machine functioning Assembly

BUSH LOCK SCREW

GUIDE ROD
BUSH (GM) MTG SCREWS
HOME SENSOR Y CARRIER ASSY Y AXIS GUIDE ROD

Y AXIS GUIDE ROD

TENSIONER
TIMER BELT IDLER ROLLER
STYLLUS ASSY

TIMER PULLEY
STEP 2 : CONDUCT PHYSICAL ANALYSIS

C : Identify interacting elements

Y AXIS STYLUS
MOVEMENT LINE

DISLOCATED
AXIS

MD6256F5271E63962 X AXIS

NUMBERING
AXIS

FRAME Y AXIS
 STEP 2 : CONDUCT PHYSICAL ANALYSIS

C : Identify interacting elements

D : Identify Quantitative changes

ABNORMAL INTERACTING QUANTITATIVE PHYSICAL

CONTACT DIAGRAM
PHENOMENA ELEMENTS CHANGE
Y AXIS STYLUS
MOVEMENT B
LINE

DISTANCE ( C )
NUMBERING DISTANCE ( C ) BETWEEN
C BETWEEN NUMBERING
POSITION SHIFTS DISLOCATED NUMBERING AXIS (A) &
AXIS AXIS (A) &
FROM CENTRE Y AXIS MOVMENT LINE ( B)
LINE MD25948675E00301 D
X AXIS Y AXIS MOVMENT LINE
( B)
VARIES ( D )
NUMBERING
AXIS
A

FRAME Y AXIS