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STONE CRUSHER
1. INTRODUCTION Crushed stone is segregated into various sizes like 35mm, 20mm, 12mm, etc for different uses. Crushed stone aggregates are used for construction of roads, bridges, housing, industril building construction and other cement based products like RCC pipes, PSC poles, premoulded slabs, frames and beems, etc for fabrication. It is advantageous if the crushed stone unit is set up near the quarries where the granite boulders of various sizes are available for the crushing unit. The wastage from the granite industry will be of much use ot the crushed stone unit. 2. MARKET Housing is a basic need of the society. Hence, it is receiving increased focus. All the building constructions whether it is housing or industrial construction activities requires crushed stone. Crushed stone is also required for cement based products like RCC pipes, PSC poles, cement concrete hollow blocks, precast cement concrete slabs, well rings, window & door frames and road laing. The demand for crushed stone will continue to grow with the growth of its user industry. The unit an be set up depending availaility of raw material and major commercial centre.

3. MANUFACTURING PROCESS The granite stones of various sizes are fed into the jaw crushers for size reduction. Depending on the desired output size of the crushed stone, the raw material may be fed to one or two jaw crushers in a sequence. Then these crushed stones re passed on to the rotary screen for size gradation. Material is handled through a belt conveyor to the different places of operation i.e from jaw crusher to the rotary screen.

4. PRODUCTION CAPACITY PER ANNUM Capacity Selling Price 5. PROJECT COST/CAPITAL INVESTMENT
S.No Description

Rs.

15600 15000 MT 170 per MT

50

Amount Rs.

1 2 3

Fixed Capital Working Capital for Preliminary & Preoperative Expns Total Project Cost

1.5

month(s)

1245000 216000 20000 1481000

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6. MEANS OF FINANCE
S.No Description %age Amount Rs.

1 2 3

Promoter Contribution Subsidy /Soft Loan Term Loan Total

15% 20% 65%

222150 296200 962650 1481000

7. FINANCIAL ASPECTS A. FIXED CAPITAL i. Land and Buildings Land Work shed Office Total ii. Machinery and Equipment
S.No Description Qty. Rate Amount Rs.

1 acre 100 sq mts 5 sq mts

100000 120000 20000 240000

1 2 3 4 5 6 7 8

Jaw crusher 400x225mm with 25 HP motor Jaw crusher 350x150mm with 15 HP motor Rotary screen for 35, 20, 12mm, 10 HP motor Belt conveyor with 15 HP motor Cyclonic dust collector with 12 HP motor Erection and commissioning Spare jaws, jigs, fixtures and tools Office equipments, etc Total

1 1 1 2 1 LS LS LS

225000 200000 60000 60000 225000

225000 200000 60000 120000 225000 100000 50000 25000 1005000

B. WORKING CAPITAL i. Salaries & Wages (per month)

1 2 3 4 5 6

Manager/Entrepreneur Supervisor Skilled Workers Unskilled Workers Accountant cum clerk Security Total

1 1 5 8 1 1

4000 3500 3000 2000 3000 2000

4000 3500 15000 16000 3000 2000 43500

ii. Raw Material (per month)

Granite stone boulders Total

MT

1300

50

65000 65000

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iii. Utilities (per month)

1 2

Power Water Total

LS LS

20000 1000 21000

iv. Other Expenses (per month)

1 2 3 4 5 6

Postage, Telephones & Stationery Expenses Transportation & Conveyance Expenses Administrative expenses Consumeble Stores Reparis and Maintenance Expenses Miscellaneous Expenses Total

500 5000 1000 1000 5000 2000 14500

v. Total Working Capital (per month)

1 2 3 4

Salaries and Wages Raw Material Utilities Other Expenses Total

43500 65000 21000 14500 144000

8. COST OF PRODUCTION (PER ANNUM)

1 2 3

Total Working Capital Depreciation Interest on term loan Total

@ @

15% 12%

1728000 150750 115518 1994268

9. TURNOVER (PER YEAR)

Sales revenue Total

MT

15000

170

2550000 2550000

10. FIXED COST (PER YEAR)

1 2 3 4

Depreciation Interest Salaries & Wages @ Other Expenses incl. Utilities @ Total

40% 40%

150750 115518 208800 170400 645468

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11. PROFIT ANALYSIS & RATIOS 1 2 3 4 Net Profit Percentage of Profit on Sales Percentage of Return on Investment Break Even Point Rs. 555732 22% 38% 54%