IADC : Dull Bit Grading

Cutting structure
Inner Outer Dull Char Location Example of bit grading : 2, 4, BT, M, E, X, (CT,WO), DTF. Bearings seals Gauge Other dull char Reason pulled

5
Roller cone N- Nose row

6 4 - Location

7
Fixed cutter C - Cone N - Nose T - Taper

1 - Inner cutting structure (All inner rows.) 2 - Outer cutting structure ( Gauge rows only.)
In columns 1 and 2 a linear scale of 0 ---> 8 is used to describe the condition of the cutting structure according to the following guidelines for specific bit types.

G - Gauge row

S - Shoulder G - Guage A - All areas

Steel toothed bits

Measure of lost tooth height due to abrasion and / or damage

0 - No loss of tooth height 8 - Total loss of tooth

M - Middle row A - All Rows State cone # or #'s I.e. 1, 2, or 3.

Insert bits

Measures total cutting structure reduction of lost, worn, & or broken inserts 0 - No lost worn and / or broken inserts 8 - 0% of inserts and / or cutting structure remaining.

5 - Bearings and seals

Non sealed bearings
A linear scale estimating bearing life is used 0 = No life used ---> 8, 100% bearing life used

Fixed cutter bits

Measure of lost tooth height due to abrasion and / or damage 0 - No lost, worn and / or broken cutting structure 8 - 100% of cutting structure lost, worn and / or broken

Sealed bearings E - Seals effective F - Seals failed N - Not able to grade X - Fixed cutter bit

6 - Gauge
x - in gauge
1/16 - 1/16" out of gauge 1/8 - 1/8" ut of gauge 3/16-3/16" out of gauge
7/16 - 7/16" out of gauge etc.

3 - Dull characteristics
Note: use only cutting structure related codes
BC - Broken cone * BF - Bond failure BT - Broken teeth and cutters BU - Balled up bit CC - Cracked cone * CD - Cone dragged * CI - Cone interference CR - Cored CT - Chipped Teeth & cutters ER - Erosion FC - Flat crested wear HC - Heat checking LD - Junk damage LC - Lost cone * LN - Lost nozzle LT - Lost teeth and cutters OC - Off centre wear PB - Pinched bit PN- Plugged nozzle or flow by areas RG - Rounded gauge RO - Ring out SD - Shirttail damage SS - Shelf sharpening wear TR - Cone tracking WO - Wash out WT - Worn teeth or cutters NO - No dull characteristics

1/4 - 1/14" out of gauge 5/16 - 5/16" out of gauge 3/8 -3/8" out of gauge 1/2 - 1/2" out of gauge 9/16 - 9/16" out of gauge 5/8 - 5/8" out of gauge

7 - Other dull characteristics Refer to column 3 codes 8 - Reasons bit was pulled or run completed
BHA- Change bottom hole assembly DMF - Downhole motor failure DTF - Downhole tool failure DSF - Drill string failure DST - Drill stem test DP - Drill Plug CM - Condition mud CP - Core point FM - Formation change HP - Hole problems LIH - Left in hole HR - Hours on bit LOG - Run logs PP - Pump pressure PR - Penetration rate Rig - Rig repair TD - Total depth / casing depth TW - Twist off TQ - Torque WC - Weather conditions

* Show cone # or #'s under location 4

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IADC classification : Rock bits

Series Formation types
1 2 3
3

4
Sealed roller bearing

5
Sealed bearing, gauge protected

6
Friction bearing

7
Sealed friction bearing, gauge protection

8
8

Standard Roller bearing roller bearing air cooled

Milled tooth bits.

1 Soft formations Low compressive strengths
1. Very soft shale 2. Soft shales 3. Medium soft shale / lime 4. Medium lime shale

2 3

Medium - Medium hard formations 1. & 2. Medium lime / shale High compressive strengths 3. Medium hard lime/sand/slate. Hard 1. Hard lime Semi-abrasive formations. 2. Hard lime/dolomite
3. Hard dolomite

TCI/Insert bits.
4 Soft formations Low compressive strengths
1. Very soft shale 2. Soft shales. 3. Medium soft shale / lime 4. Medium lime shale.

Soft - medium hard formations Low compressive strengths Medium - hard formations High compressive strengths Hard semi - abrasive and abrasive formations Extremely hard & abrasive & abrasive

1. Very soft shale / sand. 2. Soft shale / sand. 3. Medium soft shale / lime. 1. Medium lime / shale. 2. Medium hard lime / sand. 3. Medium hard lime/sand/slate 1. Hard lime / dolomite. 2. Hard sand /dolomite. 3. Hard dolomite. 1. Hard chert. 2. Very hard chert. 3. Hard granite.

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IADC classification : PDC bits

A
Bit body
"M" "S" "D" Matrix Steel Diamond 2 1

B
Formation type
Very soft
2 3 4

C
Cutting structure
PDC, 19mm PDC, 13mm PDC, 8mm PDC, 19mm PDC, 13mm PDC, 8mm PDC, 19mm PDC, 13mm PDC, 8mm PDC, 19mm PDC, 13mm PDC, 8mm 1 2 3 4

D
Bit profile.
Short fishtail Short profile Medium profile Long profile

Soft

2 3 4

Example
M 4 3 4 Matrix Medium PDC 13mm Long profile 4 3

Soft to medium 2
3 4

Medium

2 3 4

5 6

no code Medium hard

1 2 3 1 2 3 Natural diamond TSP Combination Natural diamond TSP Combination Impregnated diamond

Hard

Extremely hard 1 Natural diamond

4

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The 4th Character IADC code.

Manufacturer
Feature and 4th Character A B C D E G H J L M S T w X Y Z
Air application (journal bearing with air nozzles) Special bearing bit Centre jet Deviation control Extended jets (full length) Extra gauge / body protection Horizontal / Steering Application Jet deflection Lug pads Motor application Standard steel tooth model Two cone Enhanced cutting structure Predominantly chisel toothed inserts Predominantly conical inserts Other shaped inserts * Prefix, usually precedes bit number, others are suffices. ** Special HDS seal available as standard feature. 2* D CF C* A

Security / DBS
A Standard ** J4 D* E G*, M*, D, SS* Hx*, SS*, MM* JD L SS*, MM*, M*

Hughes
A ATM* C* T* M*, D, G

Reed

Smith
A

JC JX JK M* JD

C A1 E G, L, D, OD M* BH* L M* A1 D

P* MAX* TC* D

JL M*

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Total flow area (TFA) of Standard nozzles (ins2)

Number of nozzles
Nozzle size 7/32 3/8 9/32 5/16 11/32 3/8 13/32 7/16 15/32 1/2 17/32 9/16 19/32 5/8 21/32 11/16 23/32 3/4
1 0.038 0.110 0.062 0.077 0.093 0.110 0.130 0.150 0.173 0.196 0.222 0.249 0.277 0.307 0.338 0.371 0.406 0.442 2 0.075 0.221 0.124 0.153 0.186 0.221 0.259 0.301 0.345 0.393 0.443 0.497 0.554 0.614 0.676 0.742 0.811 0.884 3 0.113 0.331 0.186 0.230 0.278 0.331 0.389 0.451 0.518 0.589 0.665 0.746 0.831 0.920 1.015 1.114 1.217 1.325 4 0.150 0.442 0.249 0.307 0.371 0.442 0.518 0.601 0.690 0.785 0.887 0.994 1.108 1.227 1.353 1.485 1.623 1.767 5 0.188 0.552 0.311 0.383 0.464 0.552 0.648 0.752 0.863 0.982 1.108 1.243 1.384 1.534 1.691 1.856 2.029 2.209 6 0.225 0.663 0.373 0.460 0.557 0.663 0.778 0.902 1.035 1.178 1.330 1.491 1.661 1.841 2.029 2.227 2.434 2.651 7 0.263 0.773 0.435 0.537 0.650 0.773 0.907 1.052 1.208 1.374 1.552 1.740 1.938 2.148 2.368 2.599 2.840 3.093 8 0.301 0.884 0.497 0.614 0.742 0.884 1.037 1.203 1.381 1.571 1.773 1.988 2.215 2.454 2.706 2.970 3.246 3.534 9 0.338 0.994 0.559 0.690 0.835 0.994 1.167 1.353 1.553 1.767 1.995 2.237 2.492 2.761 3.044 3.341 3.652 3.976

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Bit calculations

Insert values to view blue results.

Bit cost () Rig cost (/hr) Trip time (hrs) In hole time (hrs) Footage drilled (ft) 23,000 4,000.00 Mud weight (ppg) Flow rate (gpm) 11 ppg 950 GPM 0.81 sq in 12.25 ins
2 18.0 hrs Total flow area (in ) 200.0 hrs Hole size (inches)

3560 ft

Hole area Bit pressure drop

118 sq in 1129 psi 626 hp 375 ft/sec 5.3 HSI

Cost per foot

251.4 /ft

Bit Hydraulic horse power Jet velocity Hydraulic horse power per square inch Rules of thumb

Water based muds: aim for 4-8 HSI, jet velocities 350-550ft/sec Oil based muds: 3-6 HSI, jet velocities 250-450ft/sec >17 1/2" holes : minimum jet velocities must be attained <17 1/2" hole : 35-50% HHP @ bit. (consider formations to be drilled.) <12 1/4" hole more HSI, up to 65% at bit. (dependant upon formations to be drilled.) 12 1/4" directional hole 800gpm min, 1100gpm max 8 1/2" directional hole 450 - 650gpm.

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Drill off test

Weight on bit optimisation
Bit weight (Klbs)
50 Klbs 45 Klbs 40 Klbs 35 Klbs 30 Klbs 50 Klbs

Rotary optimisation
Rate of penetration (ft/hr)
36 ft/hr 29 ft/hr 27 ft/hr 22 ft/hr 22 ft/hr 35 ft/hr

Time to drilloff 10K (seconds)

60 secs 68 secs 73 secs 75 secs 82 secs 62 secs

Footage drilled (ft)

0.6 ft 0.6 ft 0.6 ft 0.5 ft 0.5 ft 0.6 ft

RPM
140 RPM 130 RPM 120 RPM 110 RPM 100 RPM 140 RPM

Time to drill 1ft (seconds)

120 secs 110 secs 100 secs 108 secs 118 secs 124 secs

Rate of penetration (ft/hr)

30 ft/hr 33 ft/hr 36 ft/hr 33 ft/hr 31 ft/hr 29 ft/hr

Drill off test (WOB)

40 ft/hr 90 secs

Drill off test (RPM)

secs 82 Rate of penetration 80 secs

ft/hr 36

Rate of penetration

35 ft/hr ft/hr 33 ft/hr 33

secs 75 secs 73 70 secs secs 68

30 ft/hr

ft/hr 31 ft/hr 30 ft/hr 29

secs 62 60 secs 30 Klbs 40 Klbs Weight on bit secs 60 50 Klbs 25 ft/hr 100 RPM 120 RPM 140 RPM

RPM

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Bit API Reg. Pin Make up *ft/lbs

O. D. (in) 3-3/4 - 4-1/2 4-5/8 - 5 5-1/8 - 7-3/8 7-5/8 - 9 9-1/2 - 14-1/2 Over 14-1/2 Pin connection, size&type 2 3/8 reg 2 7/8 reg 3 1/2 reg 4 1/2 reg 6 5/8 reg 7 5/8 reg Torque (ftlbs) 3500 ftlbs 7000 ftlbs 9000 ftlbs 16000 ftlbs 32000 ftlbs 40000 ftlbs

API Roller cone bit tolerances..

Bit size : 5 5/8" - 13 3/4" 14" - 17 1/2 " 17 5/8" and larger Nominal ( in inches ) + 1 / 32" minus 0 + 1 / 16" minus 0 + 3 / 32 " minus 0

API Diamond Bit Tolerances - PDC, Natural Diamond, TSP

Nominal Bit Size O.D. (ins) 6-3/4 and Smaller 6-25/32 to 9, Incl. 9-1/32 to 13-3/4, Incl. 13-25/32 to 17-1/2, Incl. O.D. Tolerance (inches) +0, - 0.015 +0, - 0.020 +0, - 0.030 +0, - 0.045

Recommended drilling parameters, PDC bits. Bit size(inches)

5 7/8 6 6 6 7 7/8 8 8 9 7/8 10 5/8 12

Rotary (RPM)
100 - 140 100 - 140 100 - 140 100 - 140 80 - 120 80 - 120 80 - 120 60 - 120 60 - 120 60 - 100

Weight on bit (Klbs)

15 - 40 15 - 40 15 - 40 15 - 40 15 - 40 15 - 40 15 - 40 15 - 40 15 - 40 15 - 40

Flow rate (GPM)

160 - 260 160 - 280 220 - 350 250 - 350 300 - 400 300 - 500 350 - 550 400 - 650 600 - 800 650 - 950

Recommended flow rates for diamond bits. Bit size(inches)

6" Type
MD34 MD31 MD33

Stone Size
2 3 4 1 4-Mar 6 carat 1 2 4-Feb 1 carat

Exp.
n/a n/a n/a 0.05 0.04 0.03 0.45 (appr) 0.5 0.045 0.045 0.06

Flow rate (GPM)

180 180 180 380 380 380 380 700 700 700 500 - 700

8 "

MD34 MD31 MD33 MD70

12 "

MD34 MD31 MD33 MD 197

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Bit record / hydraulics details.

Field : Well No : Well type : Bit details
No Size 26.00 Mfgr
REED

Rig :
Mud Pump : Oilwell 12-P-160 Liner size : 5 1/2" Pressure rating : 4500 psi.
Depth Feet made 259 Total Hrs 12.5 Rot Hrs 5.5 ROP feet 47

Spud Date & time : TD date and time : Days spent on well to TD :

RT to Seabed = Total (In hole) Hrs = Total rotating Hrs =

379.0

feet.

106 70
Comments
O NO R TD 6 x cutters on 36" hole opener, reamed hole due to angle. Drill cement. Riserless, tertiary, reaming hole due to angle. Last 2.5 hrs on bit <100 ft/hr formation transition. Limestone/Chert, (90% in some samples ) Tertiary Limestone ( TOR, HOD etc. & Claystone.) Add 4.5hrs drilling cmt plugs etc.

Bit hydraulics
Ser No
JE2828

Parameters (Average)
WOB
6

Mud details
Type
SW

IADC Bit Grade

I 1 O 1 D NO L B G A E I

Type
Y11

Jets 32'nds 20 20 20 20

TFA 1.2

HSI

ft/sec

Out 638

RPM
60/90

TQ
4/12

GPM
1200

PSI
800

Wt 8.6

Vis PV YP ~ ~ ~

1 rr3

0.7

312

2 3 rr2 4 5 6 7

26.00

REED

Y12

JE2828

20

20

20

20

1.2

0.8

286

638

0.5

5/15

60/90

4/6

1100

800

SW

8.6

NO

A E I

NO

TD

17.50

Smith

MSHOD

CER4749

20

20

18

18

1.1

1.7

294

2550

1912

20

12.6

152

5/15

130

2/6

1020

2000

SW

8.6

No

A E I

NO BT WT BT

TD

12.25

DBS

QP19M

5940299

13

0.9

4.3

306

5761

3211

29

16.9

190

25/55

50/110

2/6

871

3650

WBM

11.8

46

27 23

LT

CN X I

FM

12.25

Reed

EHP 51HDL

5940299

18

18

18

0.7

6.4

374

6148

387

16

14.3

27

35/50

120

2/6

871

3650

WBM

11.8

46

27 26

LT

G12 1/16"

PR

12.25

BBits

BB657

BB404413

2x

12

4x

14

0.8

5.1

336

7070

922

23

19.0

49

15/35

140/170

4/18

860

3600

WBM

11.8

46

28 24

No

A X I

No

TD

8.50

Bbits

BB657

405424RR

12

0.7

3.7

242

7085

15

1.0

15

7580

170

2/6

500

3900

OBM

13.5

70

40 20

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