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Shift A: Mill Running Hours Report of Jan 4, 2014

The document provides a mill running hours report for January 4, 2014. It summarizes the running hours, production totals, power consumption and issues for each shift: Shift A ran for 6 hours 16 minutes and produced 144 tons of material. Shift B ran for 5 hours 38 minutes and produced 184 tons. Shift C ran for 4 hours produced 88 tons. In total, the mill ran for 16 hours 55 minutes over the 3 shifts and produced 326 tons of material. Total power consumption for the day was 38819 kWh at a cost of Rs. 2,52,324. An issue with leakage on the bending roll cylinder was reported for Shift B.

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211 views

Shift A: Mill Running Hours Report of Jan 4, 2014

The document provides a mill running hours report for January 4, 2014. It summarizes the running hours, production totals, power consumption and issues for each shift: Shift A ran for 6 hours 16 minutes and produced 144 tons of material. Shift B ran for 5 hours 38 minutes and produced 184 tons. Shift C ran for 4 hours produced 88 tons. In total, the mill ran for 16 hours 55 minutes over the 3 shifts and produced 326 tons of material. Total power consumption for the day was 38819 kWh at a cost of Rs. 2,52,324. An issue with leakage on the bending roll cylinder was reported for Shift B.

Uploaded by

ahmed899
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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SHIFT A

Monday, January 06, 2014 11:33 AM

MILL RUNNING HOURS REPORT OF JAN 4, 2014


MILL RUNNING HOURS SUMMARY TOTAL MILL RUNNING KM SHIFT A 235 KM SHIFT B 179 KM SHIFT C 121 KM TOTAL 535 KM PASS SUMMARY TOTAL TONS

SHIFT A SHIFT B SHIFT C TOTAL

06:16 HOURS 05:38 HOURS 04:0HOURS 16:55 HOURS

SHIFTS A B C TOTAL

2 PASS 3 PASS 4 PASS 5 PASS 6 PASS 7 PASS TOTAL 0 2 3 5 0 0 0 0 1 4 0 5 9 5 5 19 0 0 0 0 0 0 0 0 10 11 8 29

SHIFT A 144 tons SHIFT B 184 tons SHIFT C 88 tons TOTAL 326 tons

SIGNAL DEFINITIONS Coil Counter Prrpass Number RgnData.Out.Rvo MdrToPil.Vref MdrToPil.Vact Agc.dhExAct Agc.dhEnAct
Mill.Total.Length Rgc.Ctrl.TrfAct TSU_TOTAL_POWER TsuMstrMainsVoltage TsuSlvMainsVoltage Mill.Total.Tons MdrToPill.MotCurrent Forward.Slip

NUMBER OF COIL NUMBER OF PASSES MILL RUNNING SIGNAL. IT WILL BE ZERO(LOW)IF MILL IS RUNNING MILL SPEED REFERENCE IN METER PER SECOND MILL ACTUAL RUNNING SPEED IN METER PER SECOND EXIT THICKNESS DEVIATION FROM SET POINT ENTRY THICKNESS DEVIATION FROM SET POINT
TOTAL RUNNING LENGTH IN KILO METER TOTAL ROLL FORCE IN KILONEWTONS TOTAL TSU POWER TUS MASTER INCOMING VOLTAGE TUS SLAVE INCOMING VOLTAGE TOTAL TONS Mill Upper and Mill Lower Cumulative Current Running Value of Forward Slip (It is used to observe the position of neutral point) MECHANICAL DOWNTIME ELECTRICAL DOWNTIME 01:15 hours 00:00 hours

TOTAL POWER CONSUMPTION SHIFT A SHIFT B SHIFT C TOTAL 14433 kwh 15553 kwh 8833 kwh 38819 kwh

Total Cost @ Rs 6.5 / kwh = Rs: 2,52,324/-

Bending Roll Cylinder Leakage Problem.

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SHIFT B
Monday, January 06, 2014 11:36 AM

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SHIFT C
Monday, January 06, 2014 11:39 AM

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