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Integrated Training Program / Phase B - Flare Protection Systems Page 1 of 33

The document discusses the components of a typical elevated flare system, including: 1) A flare tip that uses steam injection to promote smokeless combustion. 2) An air ingress seal to prevent flashbacks from air entering the system. 3) A stack riser and structure to elevate the flare. 4) A knockout drum to separate liquids from the gas stream before flaring.

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164 views

Integrated Training Program / Phase B - Flare Protection Systems Page 1 of 33

The document discusses the components of a typical elevated flare system, including: 1) A flare tip that uses steam injection to promote smokeless combustion. 2) An air ingress seal to prevent flashbacks from air entering the system. 3) A stack riser and structure to elevate the flare. 4) A knockout drum to separate liquids from the gas stream before flaring.

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metasoniko2014
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FLARE PROTECTION SYSTEMS

Introduction
Most people look at flares as simply a fire on top of a structural support pipe to burn gases. To the public, they often appear as a source of smell, smoke, noise, fall-out, and light. This discussion covers factors in the location of a flare, the equipment involved and the design factors. In addition, it explores the most common factors which are involved in accidents. o single element involved in the safe and satisfactory operation of a process plant is more important than the flare system for operational or emergency relief of quantities of flammable substances in either the liquid or the gaseous phase. !mergency releases originating from safety valves, vapor blowdowns, process stream diversion and equipment drainage, which cannot be discharged directly to the atmosphere for reasons of safety or pollution control, are routed through closed systems to a blowdown drum where liquids and vapors are separated. " flaring system consists of facilities to safely combust vented hydrocarbons. The ideal operating condition would be to eliminate the need for flares as this wastes hydrocarbons which could become products and thereby improve profits. #owever, facilities to recover large amounts of released hydrocarbons under emergency conditions are not economically $ustified at this time. The equipment to recover daily leakage rates of hydrocarbons is $ustifiable. The flare provides a means of safe disposal of the vapor streams from these facilities, by burning them under controlled conditions to ensure that ad$acent equipment or personnel are not exposed to ha%ard. In addition, pollution control and public relations requirements must be met. " typical flaring system consists of collection piping within a unit, a flare line to the site, a knockout drum to remove liquid hydrocarbon from the gas stream, an optional liquid seal to provide positive header pressure without surging and protect against flashbacks, a flare stack with flare tip, an optional steam system to maintain smokeless burning, a fuel gas system for pilots together with igniters and instrumentation. " typical refinery flare will use several utilities when in operation& power, steam, fuel and gas. The careful design, operation and maintenance of the flare system can minimise the costs of these expensive utilities.

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LESSON #

F!are T"%es and A%%!ication


In general there are three types of flares available for onshore use '( The elevated flare )( The groundflare *( The burn pit flare "lthough the three basic designs differ considerably in required capital and operating costs, selection is based primarily on pollution and public relations considerations, i.e. smoke, luminosity, air pollution, noise and available space. #E!e,ated F!ares

!levated flares are the simplest and most widely used, offering safe and efficient combustion of waste gases with varying degrees of smokeless burning. +y the use of steam in$ection and effective tip design, heavy hydrocarbons can be burnt smokelessly. ,team in$ection, used to reduce smoke pollution, introduces a source of noise and a compromise between smoke reduction and noise is usually necessary. If correctly designed the elevated flare provides the best dispersion characteristics for malodorous and toxic combustion products and is the general choice for either total flare loads, or for handling over-capacity releases in con$unction with a groundflare. -or most applications the elevated type is the only acceptable means of flaring .dirty gases., i.e. gases high in unsaturates, hydrogen sulphide or those which have highly toxic combustion products. E!e,ated F!are

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.round/!ares

/arious designs of proprietary groundflare are available. ,mokeless operation can generally be achieved 0with or without assist media depending on design(, with essentially no noise or luminosity problems, provided that the design rate to the flare is not exceeded. #owever, since the flame is near ground level, dispersion of stack releases needs to be carefully considered. The groundflare is suitable for .clean. gases 0i.e. where toxic or malodorous concentrations are unlikely to be released through incomplete combustion or as combustion products(, offers very low noise characteristics and reduces the visual effect of a flame, which is concealed at all times. It should not be used in locations upwind of ad$acent residential areas. 1enerally, it is not practical to install a groundflare large enough to burn the maximum release load and the usual arrangement is in combination with an elevated relief flare. The latter is normally provided with steam in$ection, but smoke may be accepted during the-small number of ma$or releases.

Enc!osed .round F!are

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Burn Pit F!ares

The burn pit is of simple construction, with low capital and operating costs, and can handle liquid as well as vapour hydrocarbons. The si%ing of pit flare systems is essentially the same as for pipe flares without the knock-out drum. The flare header should slope down to the pit to allow full drainage of liquids. The flare pit will be si%ed for the largest flame length, taking account of thermal rise and the predicted volume of liquids to be held. The pit should slope away from the flare tip and the pit orientation should minimise wind blowing into the flare tip. 2emotely ignited pilot burners are essential for the protection of personnel due to the possibility of unburnt hydrocarbons remaining within the pit bund. There is no means of controlling emission from a low pressure flare and as such their use should be limited.

Burn Pit F!are

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LESSON '

F!are Com%onents
The 0asic com%onents o/ an e!e,ated /!are s"stem can 0e summari1ed as /o!!o2s3 '( -lare tip )( "ir ingress seal *( ,tack riser and structure 3( -lashback protection 4( 5nock-out drum 6( Ignition system #F!are Ti%

There are a num0er o/ di//erent designs o/ /!are ti% a,ai!a0!e3 7ipeflare tips ,team flare tips #igh pressure sonic flare tips "ir blown flare tips

7ipeflares are the most commonly used general purpose tips, but do not provide any degree of smokeless combustion unless the gas is predominantly methane and has a molecular weight less than )8. -or smokeless combustion the simplest and most common type of tip, which uses steam as a smoke suppressant, is the generic 9:rown of Thorns9 tip which in$ects steam through a number of no%%les located on a manifold positioned around the circumference of the tip. ;ther types use the e$ector principle to premix air into the steam through a manifold at the base of the tip. The pre-mixed phase then flows through a number of internal tubes within the tip, emerging to mix co-currently with the flare gas. This type of tip is more efficient than the 9:rown of Thorns9, operates with lower noise characteristics and provides a greater extent of smokeless capacity. <here steam is not available, air blown flares will provide a percentage of smokeless burning. The tip incorporates a series of flow vanes designed to maximise the mixing of flare gas and primary air provided by a blower = fan included as part of the flare system.

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<here the relief gas is at high pressure 0mainly available on offshore oil and gas production platforms( the driving force of the gas may be used to promote smokeless combustion at sonic velocities. -or turndown conditions, consideration is given to the design of a variable slot tip, which will ensure smokeless combustion at relief rates from maximum to purge.

Section A-A

Standard Barre! F!are Ti%

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,ection "-"

>I"

,team Inlet

Standard Barre! F!are Ti%

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7inecone

+lades 2etention 2ing

Air Assisted Ti%

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Mu!ti Points F!are Ti%

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Air Ingress Sea!s and Purging

There is a danger of severe explosion in the flare system if the flare pilots are ignited before the flare system has been purged from the beginning of the system all the way to the flare. To assure low or %ero oxygen levels, a volume of non-condensable gas equal to ten or more times the volume of the flare system is used. The flare system includes all piping from the relief valves to the stack and rising to the elevation of the flare at the burning point. The pilots should be ignited only after the system has been purged and preferably while purge gas is still being admitted. If the purge gas is combustible, the burning of the purge gas at the flare will be proof of pilot ignition. -lare systems are sub$ect to potential flashback and internal explosion since flammable vapour = air mixtures may be formed in the stack or inlet piping by the entry of air. The pilot constitutes a continuous ignition source. -lares may be provided with flashback protection, which prevents a flame front from travelling back to the upstream piping and equipment, or may be positively purged with hydrocarbon or inert gas to ensure a nonflammable atmosphere within the stack. The most common cause of a stack explosion is where air has entered the plant and has passed through the flare header as an explosive mixture. 1as purging is used to protect flare systems from explosions which would result from ignition of a hydrocarbon mixture with air which backflows into the stack. Most hydrocarbons are considered safe and nonflammable with 6? or less oxygen in the mixture. #owever, when large amounts of hydrogen are present, a lower oxygen level is required. To make allowances for the effect of hydrogen, the minimum oxygen concentration is a function of the molecular weight of the purge gas. "ny gas or mixture of gases which cannot reach dew point at any condition of ambient temperature normal to the $obsite can be used as a purge gas for flare systems. This gas may also be referred to as .sweep. gas. ,team as a purge gas is not recommended for two reasons. The first is that the steam is at an elevated temperature and the steam content of the flare will shrink as the steam cools and condenses. The second is that as the steam condenses, water will be left in the flare system which presents a free%ing ha%ard and by its @wettingA action encourages accelerated corrosion The purge gas should enter the flare system immediately downstream of the relief valve so that the purge gas will .sweep. the entire system. If there is more than one header feeding into the flare each header must be purged. It is recommended that there be a pressure switch immediately upstream of the orifice which regulates purge volume so that an alarm will sound if the purge gas pressure upstream of the limiting or regulating orifice falls below a set point. It is further recommended that the purge gas pass through a strainer in which the mesh openings are not more than onequarter the diameter of the limiting orifice for purge gas regulation.

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This is achieved by the use of a continuous minimum flow of gas designed to prevent air being drawn into the flare system via the flare tip, or otherwise. This is known as the purge gas flow. <ithout a special flare seal device fitted, the purge gas flow would need to have a velocity of between 8.* to 8.6 m=sec in order to be effective

2ecommend Minimum -lammable 1as 7urge for Tall -lare ,tacks

" purge gas volume which will create an upward velocity in the flare riser at 8.8* meter per second is normally recommended where the molecular seal is used for the flare. If a fluidic seal is used the purge gas velocity would be 8.8') meter per second. >epending on the application and client preference elevated flare stacks may be fitted with a molecular seal 0also known as the labyrinth seal( or fluidic seal.

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Mo!ecu!ar Sea! 9La0"rinth Sea!:


The Molecular ,eal works by relying on the density difference between the purge gas and air. <hen the purge gas is lighter than air it forms a gas rich %one at the top of the seal that air cannot penetrate, conversely when the purge gas is heavier than air the seal is formed at the base of the device. In this way only a very low continuous purge flow is necessary to maintain conditions within the seal. " unique advantage of the molecular seal is that it will maintain safe conditions in the upstream riser for several hours in the event of a loss of purge gas. .as Out!et .as Out!et

.as In!et .as In!et

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F!uidic Sea!
The -luidic ,eal 0"B,( is a frustro-conical device which is located as an integral part of the flare tip, welded within the main body of the tip $ust above the main flange. <ith all flare tip operations, under low relief conditions, air will slowly diffuse down the inside walls of the tip. The -luidic ,eal design acts to locally increase the velocity of purge gas through the seal, thereby moving any air back out of the tip. The "ir Bock ,eal is of simple rugged construction and has no moving parts, requiring the absolute minimum of maintenance. Com%arison o/ Mo!ecu!ar and F!uidic Sea!s '. The Molecular ,eal prevents the ingress of air into the main flare system for a period of )-3 hours 0in the event of purge gas failure( due to the buoyancy effect discussed earlier. The "ir -luidic ,eal has no hold-up capacity therefore if purge fails then the system is rapidly exposed to air ingress. The Molecular ,eal requires a purge rate of 8.88* m=sec. The -luidic ,eal requires a purge rate of approximately 8.8') m=sec 0these are both based on flare tip exit area(. <hilst the Molecular ,eal requires a lower rate, the decrease could result in the flame burning within the flare tip reducing life time. The "ir Bock ,eal has the following advantagesC ,imple, open free path to atmosphere o plugging !asy to install ;ffers no wind loading to the support structure. The Molecular ,eal is heavy and adds considerably to the overall system weight increasing structural loads and increasing costs of the riser. o maintenance. If the Molecular ,eal corrodes or is blocked, it has to be replaced requiring complete system shutdown. o drainage or corrosion problems. The Molecular ,eal has the potential to corrode at its base and within its drain line, especially with sour gas relief. /ery low capital and installation costs. The Molecular ,eal is expensive due to its si%e and complicated fabrication of the internal baffle arrangements. "n extra drain line is required to grade. " full *68D inspection platform is also required for access to the drain and hand holes at the base of the Molecular ,eal. :an be used in a hori%ontal position i.e. burn pits and angled flaring for offshore applications. The Molecular ,eal can only be used vertically.

). *. *.

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The -luidic ,eal is a simple low cost device with significant technical and commercial advantages over the Molecular ,eal as described above. The use of Molecular ,eals is quite uncommon now, as industry has recognised that they create more problems than they solve. Indeed the offshore oil production industry 0 orth ,ea - offshore E5= orway= >enmark( without exception uses -luidic type seals instead of Molecular ,eals due to structural and weight saving advantages of great significance in the design of offshore production facilities where weight and cost is at a premium.

-lare Tip

F!uidic Sea!

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F!uidic Sea! Beha,iour

+iode Pine;Cone
Bocated integrally at the base of the flare tip the >iode 7ine -:ane avoids air entry inside the flare system. It is built with conical spoilers in order to create a gas flow ring by presenting a smaller cross-sectional area to the rising gases, thereby reducing the volume of gas needed to maintain the fixed purge velocity. " continuous flow of purge gas causes air flow reversal. The gas seal is positioned at a number of nominal diameters from the stack exit. <hen a flare is filled with a gas which is normally lighter than air, there is a natural tendency for such gas to decant, being replaced by air, consequently a flammable mixture will result. " flow of gas avoids the decanting action and prevents air from penetrating deeply into the sack. The depth of air penetration is a fraction of the gas velocity. -or this reason, the device is effective only using the adequate purge gas flow rate 0 ), :;) or other oxygen free gases(. This flow will create a minimum gas velocity through the smaller spoiler.

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Stac< Riser and Structure

-or most elevated flare systems, the greatest cost item is the support structure. ,everal criteria need to be considered in order to determine the support mechanism C -lare relief rates and duration Thermal reduction ,moke emissions and pollutants noise Bocation of other plant and proximity to the flare personnel access regulations

Structures 1uyed -ree standing derrick 1uyed derrick -lare tip removal equipment

.u"ed - this type of structure is usually the least expensive to build but in some cases the guy wires result in restrictions on the use of ad$acent land in addition to normal spacing restrictions. +erric< - this type of structure is well suited for tall structures sub$ect to strong winds or where large thermal ranges are expected. The structure can be designed such that the flare stack may be demounted for maintenance purposes, removing the requirement for plant shutdown if the flares are arranged as duty=standby. The height of this type can be )88 m. Se!/;Su%%orting - this type of structure is designed so that the flare riser pipe has no lateral structural support. -or short flares this is the least expensive system to erect and maintain. This system is applied for flares with a height less than 48 meters. The self-supporting flare is economical and easy to erect, and requires relatively less installation space. The most common is the guyed stack, which is generally the lowest cost option. #eights of up to approximately '48m have been successfully employed, "lthough these are few, most refinery stacks being in the 68-'88m range. " limitation for guyed stacks is the range of process temperature encountered when in service. This variation in temperature will cause the stack to expand and contract with resultant stretching or loosening of the guy wires. " service range of )88 to *88D: is usually limiting in this case.

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In the event of an excessive temperature variation, a guyed derrick can be used or even a free-standing derrick structure. " structure offering great operational flexibility is the $ack-up derrick. This allows flares and risers to be dismounted for replacement and = or repair while a second flare system remains on-line. o plant downtime is necessary. This is a system much favoured by certain operators.

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F!are Ti% remo,a! E=ui%ment 9 Retracta0!e +a,it

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F!ash0ac< %rotection

<ater seals are used to provide a positive seal against air ingress and flashback and also to maintain the upstream header at a positive pressure. <ater seal drums can either be hori%ontally or vertically mounted and must be correctly si%ed to prevent water carryover through the flare stack under normal operating conditions. Ender emergency conditions it must be expected that the water will be carried away by the high flare gas velocities. -ast water makeup is therefore important to maintain the seal integrity. " common problem with water seals is one of pulsation caused by water moving from side to side, causing the gas flow to vary periodically with time 0the period is generally about ' second(. This causes the flare flame to rise and fall and also the flare noise to fluctuate. The <ater ,eal vessel is fitted with a special saw tooth dip leg and anti-pulsation baffle to minimise pulsing. The water level is preferably maintained by a constant overflow weir, in combination with a suitable 9,9 bend drainpipe. -illing rates will be sufficient to reestablish the seal within 4 minutes if the seal is broken.

The seal vessel may be equipped with an internal steam coil I sparger for winterisation purposes as required.

Try Cock for Checking Hydrocarbon

*ori1onta! Sea! +rum

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>ertica! Sea! +ram 9 Pa!se!ess T"%e :

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?noc<;Out +rums

5nockout drums are used to prevent ha%ards associated with flaring gas containing liquid droplets. <hich called carryover 0flaming rain ( the drum must be large enough to effect the desired liquid-vapor separation, and have a holding capacity to contain any anticipated slug of liquid. 5nock-out drums are designed to remove liquid droplets of excessive si%e from the gas stream and to return the collected liquid to the process=drain. Most flares can handle a liquid mist up to the point where the oil droplet settles to grade faster than it is consumed by the fire surrounding it. 1enerally, this is considered to represent 688 micron particles. In truth, different flare tips can handle different liquid rates. The kinetic energy flare tips, because they take a significant pressure drop at the tip, can handle higher liquid loads than an open pipe flare. .-laming rain. is a real design case for flare with liquid potential. ,i%ing to "7I 27-4)' recommendations is generally adequate but the knockout drum should be sited as close as practically possible to the flare stack and should not possess any internals liable to blockage.

*ori1onta! ?-O- +rum

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>ertica! ?-O- +rum

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Integrated >ertica! @ater Sea! A ?-O- +rum

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F!are Pi!ot and Ignition S"stems

;ne of the main considerations for flare ignition is reliability of operation. "n ignition system must be capable of fast performance and repeatability of use over and over again, under all environmental and operating conditions. Ignition Pane!s " complete range of ignition panels is available, designed for manual or automatic operation or a combination of both. These s"stems 2i!! ignite the /!are ti% %i!ots /rom remote !ocations either through3 1) or 2) conventional -lame -ront Ignition techniques #igh !nergy ignition.

Ignition Pane!

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Pi!ots The number and position of the pilots depends on the flare type and diameter. The pilot ignitor no%%les have been developed over many years of operational experience and offer maximum reliability of ignition and stability in winds in excess of ')8mph 0)88 km=hr(. The pilot ignitor no%%le and venturi mixing assembly is fabricated from alloy steels to ensure a long service life. -or cases where pilot fuel gas has a high sour content, specialised alloys are used.

Pi!ot 2ith F!are Front Ignition

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Pi!ot 2ith high Energ" Ignitor

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F!ame Front .enerator "lmost without exception, flare pilot ignition is performed by using a flame front generation system. This method involves filling a small bore pipe, which runs from the flame front generator panel to the flare tip, with a combustible gas = air mixture. The mixture is ignited by a spark in an ignition chamber on the panel, generating a flame front which travels to the pilot and lights it at the tip. This technique is well known, and established throughout the industry. #owever its performance is affected by a number of factors which combine to present problems in the field making it unreliable i.e. 0i( -lame front lines always collect large quantities of water, which require draining before ignition 0ii( :hanges in fuel gas compositions and the use of wet air conspire to defeat operators 0iii( Bong term pipe corrosion and lack of maintenance reduce the probability of a good ignition. The ma$or safety problem with the ignition system is the use of a high hydrogen content fuel for air-gas ignition. -lare pilots can be serviced through either individual flame front lines or via a splitter manifold located on the flare tip. -uel gas and instrument air are supplied to .the ignition chamber in the correct quantities via an on / off valve, needle valve and restriction orifice. The mixture is then ignited using an electric spark. The resulting flame front will travel down ignition line0s( to light each pilot either separately or through a splitter manifold. This flame front may be transmitted for distances of up to ',888 meters along standard small bore pipe work.

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The panel will continuously monitor the pilot burner flames via the installed thermocouples and should a failure be detected a visual alarm will be raised in the --1 and at the same time an alarm will be activated in the control room via remote contacts. The -lame -ront 1enerator 0--1( is of free standing easel type construction fabricated from carbon steel. The framework will be open to atmosphere onto which are mounted the instrument and electrical enclosures certified for the specified area classification and weatherproof to I764 0minimum(. The panel will provide the functions of pilot ignition and monitoring of pilot status via thermocouples located in the pilot no%%le heads. The !nd boxes will be housed in steel enclosures that will be fitted with a heater 0if required( to maintain the internal temperature at acceptable levels. The --1 is offered as a standard proprietary item of equipment and can be supplied for either manual or automatic operation or a combination of both. 7ilot fuel gas and purge supply can be accommodated as a modification to the system if required. Natura! +ra/t F!ame Front .enerator In situations where compressed air is not available, the 1enerator can be used. atural >raft -lame -ront

The principle of the atural >raft --1 is straightforward. -uel gas at moderate pressure is e$ected through a small drilling forming the $et of a venturi inspirator. The action of the gas $et passing through the throat of the venturi causes a local drop in static pressure, which causes air to be drawn into the venturi intakes and mixed with the gas. The resulting gas=air mixture passes through an ignition chamber via a length of ). = *. piping to the flame front connection of the flare pilot.

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In this way a continuous length of piping is filled with a flammable mixture which when sparked in the ignition chamber will ignite and send a flame front through the ).=*. line to light the pilot. This is similar to a conventional --1, which uses compressed air in lieu of an inspirator to achieve the same result. The other main advantage that the atural >raft --1 has over the compressed air type is in its ease of use and its wide tolerance of set pressures. The atural >raft --1 is normally set up to operate at a certain fuel gas pressure e.g )4 psig. !xperience has shown that typically the unit will still function correctly over about a '6 psi range therefore providing you set the gas pressure within the range 'F-** psig the system will work reliably In addition, it is extremely repeatable, when set up in the above manner it will work first time every time. This is certainly not true of the compressed air type where air and gas pressure are critical to within a few psi and repeatability is difficult to achieve. The design of atural >raft systems can be up to 'F8m pipe run incorporating bends, fittings and splitter manifolds. The atural >raft --1 is of freestanding easel type construction, fabricated from carbon steel. The framework will be open to atmosphere onto which is mounted the instrument and electrical enclosures certified for the specified area classification and weatherproof to I764 0minimum(. The !nd boxes will be housed in steel enclosure0s( that will be fitted with a heater 0if required( to maintain the internal temperature to acceptable levels. -lare pilots can be serviced either through individual flame front lines or via a splitter manifold located on the flare tip. The atural >raft --1 is offered as a standard proprietary item of equipment and can be supplied for either manual or automatic operations, or a combination of both. 7ilot fuel gas and purge supply can be accommodated as a modification to the system if required. E!ectric Ignition Pi!ot This pilot is a direct electric ignition flare pilot that eliminates the need for conventional flame front generation systems. Esing this system the pilot flame is directly lit by a #igh !nergy spark generated ad$acent to the pilot no%%le. The term .#igh !nergy. is used to denote ignition equipment which feature sparks formed by the rapid discharge of large capacitors at relatively low voltage across the semiconducting layer of a surface discharge spark plug.

Integrated Training Program / Phase B F!are Protection S"stems Co%"right & '(() Internationa! *uman Resources +e,e!o%ment Cor%oration

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The spark produced is so powerful that no accumulation of moisture, dirt or oil can prevent ignition occurring. This makes the #igh !nergy system particularly suited to flare pilots where exposure to contamination is always likely. The spark plug forms the upper part of an ignitor rod, which extends from the pilot no%%le to a point near to the flare tip base flange. "t this point a connection is made with an ultra high temperature cable 0rated at 688D:( which is run down the flare stack to a point where the thermal radiation has reduced to an acceptable level. This distance is typically '8m. "t this point a shielded $unction box is used to connect with a suitable multi-core cable which is then used to run down the flare stack and to the control panel. <ithin the control panel is mounted an advanced Thyristor ,witched #igh !nergy 7ulse Ignitor unit designed to provide a rapid series of powerful sparks at the ignitor head. " key advantage of this technology is that the interconnecting cable can be virtually any length enabling the control panel to be located outside the flare sterile area at any convenient location. The voltage used for the spark is limited to ).4 k/. This is substantially less than high tension ignition systems and is markedly less liable to tracking = shorting out. The ignitor unit can be powered from any available mains ": supply or even from low voltage >: supplies. !ither standard or explosion proof versions are available. 7ilot flame monitoring is achieved using thermocouples mounted in the pilot no%%les. The thermocouple is run within small bore conduit and is therefore supported over its entire length. This simple technique has greatly extended thermocouple service life by preventing failures due to mechanical fatigue caused by vortex shedding in windy conditions. The thermocouple signals are run back to the control panel where temperature switches are used to determine the pilot status. This is displayed via red and green lamps on the panel front and volt free contacts are provided for client use. Esing this system it is very straight forward to incorporate automatic re-ignition upon detection of a pilot flame-out.

Integrated Training Program / Phase B F!are Protection S"stems Co%"right & '(() Internationa! *uman Resources +e,e!o%ment Cor%oration

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6-

@ind +e/!ector

@IN+ +EFLECTOR 9Patented: >eflection of flare burner flames by wind effects frequently results in serious problems during the operation of a flare. >amages on the accessories of the flare unit, such as utilities piping. cables, ladders, etc. can become so heavy that on interruption of the flare operation may become necessary. This problem can be solved by the installation of the patented wind deflector as on auxiliary element at the flare tipC In a cylindrically bent grid, flat plates of certain si%es and at certain spaces are provided.

;n the deflector side. which is exposed to the wind, an air compression, immediately upstream of the plates, will take place due to the energy of the wind stream. "fter the air stream has passed the free vertical spaces between the plates. a through vortex is formed by the sudden increase of the cross section so that the wind energy is completely absorbed. This, no air pressure and accumoulotion will build up on the flare stock side exposed to the wind. and no vacuum con form on the lee-side.

In view of the above. a down-deflection of the flame is safety prevented.

Integrated Training Program / Phase B F!are Protection S"stems Co%"right & '(() Internationa! *uman Resources +e,e!o%ment Cor%oration

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