Teacher Manual R3
Teacher Manual R3
Created By
Table of Contents
Page 1.0 Introduction 2.0 What is SolidWorks?..................................................................................... 3.0 Create a Part. 4.0 Create a drawing 5.0 Create an Assembly.. 6.0 Exercises 3 14 17 32 38 44
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1.0 Introduction
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1.0 Introduction
As your first step to mastering the use of solid works we are going to review the user interface or the SolidWorks window (See Fig 1.0 page 2). To begin, using the left mouse button double click on the SolidWorks icon on the PC desktop screen to open the program. If there is no icon visible the program can be started through Start - All Programs SolidWorks 2006. You can access commands in SolidWorks using menus, toolbars and the mouse. The SolidWorks interface is dynamic in that different toolbars and menus appear depending on the active document type.
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The Main elements of the SolidWorks user interface are as follows (see Figure 1.0 for the corresponding item numbers): 1. Title bar: Displays the name of the active document and active document window with a blue (default color) title bar. Inactive document windows are shown with a grey title bar. If you havent saved any changes to a document, you see a * after the document name. Main Menu: A set of drop down menus (File, Edit, View, and so on) across the top of the user interface. The menu bar contents are task dependent based on the active document type. SolidWorks toolbars display these functions whereas the menu bar contains the complete set. Standard toolbar: Found just beneath the main menu this toolbar is consists of a set of the most commonly used command buttons. View toolbar: Features a series of commonly used command buttons that allow you to zoom, rotate and view the part in different orientations. Minimize window: Shrinks the document window. Maximize window: Enlarges the viewing window to full-size. Close window: Closes solid works. If you have made any changes to you documents, SolidWorks prompts you to save the document.
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Solid Solutions IRELAND 8. Command Manager: A dynamic toolbar that lists the command buttons for the type of document you are working on. FeatureManager design tree tab: Displays the FeatureManager design tree.
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10. PropertyManager: Appears in the left panel when you select many of the SolidWorks commands such as sketches, fillet features and so on. The PropertyManager displays selection icons to enter relevant command options and boxes/fields to enable the user to enter relevant design and data parameters. 11. ConfigurationManager tab: Appears in place of the FeatureManager design tree. Helps create, select and view multiple configurations (variations of parts and assemblies in a single document). 12. FeatureManager design tree: Similar to the windows explorer tree it lists the structure of the part, assembly or drawing. 13. Show display pane: Expands or collapses the display pane. 14. Graphics area: Displays the part assembly or drawing. 15. Pointer: Indicates the position of the mouse and lets you select items within the user interface (not shown on Fig 1.0) 16. Tool tip: A pop up informational message about a feature or function. It appears when you hover the pointer over an object. It disappears after a few seconds (not shown on Fig 1.0). 17. Status bar: Gives more complex explanation of the selected function. 18. Status bar: Indicates whether it is a drawing, part or assembly that you are editing. 19. Quick tips help: Indicates with a question mark button whether Quick Tips is on or off. Click the icon to toggle 20. Resize window: Enables resizing (by clicking and dragging) the window if it isnt already maximized. 21. SolidWorks resources: Click to open the SolidWorks Resources tab, which contains links to resources, tutorials, tips of the day and also command buttons to open or create SolidWorks documents. 22. Design Library: Click to open the design library. Inside you see the Design Library, Toolbox and 3D Content Central each which contain many standard design elements you can drag and drop into your design. 23. File Explorer: Duplicates Windows Explorer in your computer. Lists recently opened documents and currently opened documents. You can drag documents from here into the graphics area.
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Solid Solutions IRELAND 1.2.1 The FeatureManager design tree On the left side of the SolidWorks document window the FeatureManager design tree provides Windows Explorer-type selection and editing access to all the entities in your active document. The type of entities the design tree is populated with varies depending on the active document type from features and sketches for part documents to drawing views for a drawing and parts/subassemblies in an assembly. Key advantages offered by the FeatureManager design tree: Shows the order in which the elements were created with the oldest at the top Links to the graphics pane Allows selection/highlighting of an object by clicking/hovering the pointer over the appropriate element in either the design tree or graphics area. Displays graphical feedback that displays feature or component characteristics: For Example if the component is suppressed, it appears in grey. Allows you to see the contents of the folders in the tree: You can click + or to maximize or minimize the folder. Gives you access to quick functions when you right click: The functions displayed will depend on the object and document type.
1.2.2 The Command Manager Located just below the standard tool bar in the top left hand corner of the document window, is the CommandManager, a smart toolbar that displays the menus you need for the task at hand. The CommandManager is divided into two areas: the control area made up a selection of buttons any of which selected displays a toolbar in the toolbar area (directly to the right of the control area as shown above). For example, if you select the Features button, the Feature commands display in the toolbar area (Extruded base/boss, extruded cut and so on). The CommandManager makes efficient use of the space onscreen by embedding a number of toolbars in just one. As a result this minimizes the number of menu picks, mouse movements and overall allows the user to work faster and more efficiently.
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Zoom to Area: Zooms in on a portion of the view that you select by dragging a bounding box. The centre of the box is marked with plus (+) sign. Zoom In/Out: Zooms in as you press and hold the left mouse button and drag the mouse up. Zooms out as you drag the mouse down. Zoom to Selection: Zooms to the size of a selected entity. Rotate View: Rotates the view as you press and hold the left mouse button and drag the mouse around the screen. Roll View: Rotates the view about an axis normal to the screen as you press and hold the left mouse button and drag the mouse around the screen. Pan View: Scrolls the view so the model moves as you drag the mouse.
1.3.2 Display Modes The third section of the View toolbar offers the following display modes for model and drawing view in drawing documents. These tools include the following: Shaded Shaded with Edges Hidden Lines Removed Hidden Lines Visible Wireframe (Displays all edges of the model) Section View
Shaded
Hidden Lines Hidden Lines Wireframe Removed Visible Fig 1.2: Display Modes
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1.4 Control
1.4.1 Mouse buttons SolidWorks uses three mouse buttons to access features, select objects and perform tasks: Left: Selects menu items, entities in the graphics area, and objects in the FeatureManager design tree.
To select an entity click on the entity in the graphics window or in the feature manager design tree. Selected objects become highlighted in both the graphics area and FeatureManager design tree. To select multiple entities hold down the Ctrl button while continuing to click on the objects to be selected. To select a group of objects hold down the mouse button and drag a window around the objects. To deselect all objects click anywhere in the document window outside the part or assembly. Right: Middle: Rotate: Hold down button and move mouse. To rotate about a vertex edge or axis (other than the origin) click the middle mouse button on the geometry then hold and move the mouse. Hold Ctrl button while holding down button and move the mouse Position cursor over the chosen position in the graphics window and hold shift and mouse button or if available spin roller button toward you to zoom out and reverse to zoom in. Displays context sensitive options and shortcut menus.
Pan: Zoom:
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Solid Solutions IRELAND 1.4.2 Keyboard Shortcuts Listed below are the predefined keyboard shortcuts options: Arrow Keys . . . . . . . . . . . . . . . . Rotate the view Shift+Arrow Keys . . . . . . . . . . . Rotate the view in 90 increments Alt+Left or Right Arrow Keys .Rotate about normal to the screen Ctrl+Arrow Keys . . . . . . . . . . . Move the view Shift+z . . . . . . . . . . . . . . . . . . . . Zoom In z. . . . . . . . . . . . . . . . . . . . . . . . . . Zoom Out f . . . . . . . . . . . . . . . . . . . . . . . . . . Zoom to Fit Ctrl+1 . . . . . . . . . . . . . . . . . . . . . Front Orientation Ctrl+2 . . . . . . . . . . . . . . . . . . . . . Back Orientation Ctrl+3 . . . . . . . . . . . . . . . . . . . . . Left Orientation Ctrl+4 . . . . . . . . . . . . . . . . . . . . . Right Orientation Ctrl+5 . . . . . . . . . . . . . . . . . . . . . Top Orientation Ctrl+6 . . . . . . . . . . . . . . . . . . . . . Bottom Orientation Ctrl+7 . . . . . . . . . . . . . . . . . . . . . Isometric Orientation Ctrl+8 . . . . . . . . . . . . . . . . . . . . . View Normal To Spacebar . . . . . . . . . . . . . . . . . . View Orientation dialog Ctrl . . . . . . . . . . . . . . . . . . . . . . . Hold and select multiple items with mouse button Ctrl+c . . . . . . . . . . . . . . . . . . . . . Copy selected entity/item Ctrl+z . . . . . . . . . . . . . . . . . . . . . Undo Ctrl+y . . . . . . . . . . . . . . . . . . . . . Redo Ctrl+Tab . . . . . . . . . . . . . . . . . . .Switch between documents Alt+drag . . . . . . . . . . . . . . . . . . . Select anywhere in a drawing view Shift+drag . . . . . . . . . . . . . . . . . Maintains distance between drawing views while dragging Ctrl+R . . . . . . . . . . . . . . . . . . . . .Redraw Ctrl+B . . . . . . . . . . . . . . . . . . . . .Rebuild
1.5 Customisation
Fig 1.4: Located on the tools menu the options dialogue box allows you to customize the SolidWorks software Solid Solutions Ireland: Arena House, Arena Road, Sandford, Dublin 18. Phone: 01-2130716, Fax: 01-2130818, Email; [email protected] 10
Solid Solutions IRELAND 1.5.1 Customizing the SolidWorks window System options The options grouped under the heading System Options are saved on your system and affect every document you open in your SolidWorks session. System settings allow you to control and customize your work environment. For example, you might like working with a coloured graphics window background. Since this is a system setting, parts or assemblies opened on your system would have a coloured graphics window. Document properties Certain settings are applied to the individual document. For example, units, drafting standards, and material properties (density) are all document settings. They are saved with the document and do not change, regardless of whose system the document is opened on. Document templates Document templates are pre-defined documents that were set up with certain specific settings. For example, you might want two different templates for parts. One with English settings such as ANSI drafting standards and inch units, and one with metric settings such as millimetres units and ISO drafting standards. You can set up as many different document templates as you need. They can be organized into different folders for easy access when opening new documents. You can create document templates for parts, assemblies, and drawings. Object Many times the properties of an individual object can be changed or edited. For example, you can change the default display of a dimension to suppress one or both extension lines, and you can change the colour of a feature
1.5.2 Toolbars The CommandManager can be customized by right clicking anywhere on the CommandManager and selecting Customize CommandManager. A menu tool bar appears with check boxes next to them. The toolbars with check marks next to them are the ones that already appear in the control area for this type of document. Click to select the check boxes next to the toolbar buttons you want to add to the CommandManager; deselect the ones you want to remove. Click anywhere outside the menu to finish. Standard Toolbars can be turned on or off using one of three methods: Click Tools customize: this displays the dialogue box shown in Fig 1.5 (can only be accessed when in a document. Similar to customizing the CommandManager, on the Toolbars page (default page/tab to open in dialogue box) click the check boxes to select each toolbar you want to display. Right click in the SolidWorks window: Pressed icons indicate which tools are currently visible. Click the toolbars you want to see. Click view toolbars: this displays the same list of toolbars. To customise a standard toolbar: (with a document open) Open the Customize dialogue box (Click Tools Customise) Select the Commands Tab as shown in Fig 1.0 Under categories select the toolbar you want to change: Under buttons you see all the buttons that appear in the toolbar that you selected. o To place a copy of a command button in another toolbar, in the Customize dialogue box, select click and drag a command button to another toolbar in the SolidWorks window. o To remove a button from a toolbar, in the solid works window, click and drag the button to the graphics area o To rearrange a command on a toolbar in the SolidWorks window, click and drag the button from the toolbar to another area of the toolbar (or to another toolbar if you wish to place it there). Click ok to close the Customize dialogue box.
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Solid Solutions IRELAND 1.5.3 Customize Keyboard The keyboards tab accessed in the customize dialogue box shown in Fig 1.5a can be used to view the assigned shortcuts. It can also be used to assign user defined shortcuts.
Fig 1.5a and 1.5b: Customize dialogue box located accessed using tools menu enables the user to customize shortcuts and menus
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Solid Solutions IRELAND Interactive Whats New: Provides links to topics in the Whats New Manual on new menu items and new and changed PropertyManagers. The topics describe functionality added since the previous release of SolidWorks and often include examples with sample files. SolidWorks Release Notes: Contains information on new SolidWorks features that werent available when the documentation was completed. For the most up to date information, refer to this document and to online help, which is update with each SolidWorks Service Pack. About SolidWorks: displays the version, service pack and the serial number of your SolidWorks program. Toolbox Help: Takes you to an online help resource for the Toolbox add-in, which addresses all the functions and features in the Toolbox.
Solid Works also provides case sensitive help as you are working on documents. If you are working in a PropertyManager or with a command such as dimension that produces one if you require assistance on the use of this particular function or command it can be accessed through the help icon on the PropertyManager.
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2.1 Feature-based
Just as an assembly is made up of a number of individual piece parts, a SolidWorks model is also made up of individual shapes/forms known as features. The SolidWorks interface allows near intuitive creation of geometric features such as bosses, cuts, holes, ribs, fillets, chamfers, and draft. As the features are created they are applied directly to the work piece. Features can be classified as either sketched or applied. Sketched Features: One that is based upon a 2-D sketch only this type can be used as a base feature. Applied Features: Created directly on the solid model. Fillets and chamfers are examples of this type of feature.
To illustrate the concept of feature-based modelling, consider the part shown at the right:
This part can be visualized as a collection of several different features some of which add material, like the cylindrical boss, and some which remove material, like the blind hole.
If we were to map the individual features to their corresponding listing in the FeatureManager design tree, it would look like this:
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Fig 2.0: Features mapped from their position in the FeatureManager design tree to their position in the model seen in the graphics window 2.2 Parametric The dimensions and relations used to create a feature are captured and stored in the model. This not only enables you to capture your design intent, it also allows you to quickly and easily make changes to the model. Driving Dimensions These are the dimensions used when creating a feature. They include the dimensions associated with the sketch geometry, as well as those associated with the feature itself. A simple example of this would be a feature like a cylindrical boss. The diameter of the boss is controlled by the diameter of the sketched circle. The height of the boss is controlled by the depth to which that circle was extruded when the feature was made. These include such information as parallelism, tangency, and concentricity. Historically, this type of information has been communicated on drawings via feature control symbols. By capturing this in the sketch, SolidWorks enables the user to fully capture your design intent up front, in the model.
Relations:
2.3 Solid Modelling A solid model is the most complete type of geometric model used in CAD systems. It contains all the wire frame and surface geometry necessary to fully describe the edges and faces of the model. In addition to the geometric information, it has the information called topology that relates the geometry together. An example of topology would be which faces (surfaces) meet at which edge (curve). This intelligence makes operations such a filleting as easy as selecting an edge and specifying a radius.
2.4 Fully Associative A SolidWorks model is fully associative to the drawings and assemblies that reference it. Changes to the model are automatically reflected in the associated drawings and assemblies. Likewise, you can make changes in the context of the drawing or assembly and know that those changes will be reflected back in the model. Solid Solutions Ireland: Arena House, Arena Road, Sandford, Dublin 18. Phone: 01-2130716, Fax: 01-2130818, Email; [email protected] 16
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3.1 Procedure
The process in this lesson includes sketching and extrusions. To begin with, a new part file is created. Tip: Name all you features and sketches. This is an efficient way to design particularly and vital in terms of communicating the information to others. Rename items by slowly clicking two times on a name in the FeatureManager design tree to select it and then entering a new name. Important: Save your work: save and save regularly. An assembly should be saved in the same directory as all its component files.
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Solid Solutions IRELAND 3.1.1 Create a New part document 1. New part
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Using the Save option from the File menu or selecting the Save button on the Standard toolbar; file the part under the name Candle Holder. The extension, *.sldprt, is added automatically. Click Save.
Saving a document
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Select the Plane we want to Sketch on. In this case it will be the top Plane It is important to choose the correct plane to sketch on this is done by selecting the best profile to sketch of the part. The best profile to sketch is the profile when selected extruded generated the majority or most complexities of the part. The direction we look at to part to get the get the best profile whether it be the plan, elevation or end view will determine sketching on the Top, Front or Right Plane. By giving careful thought to which plane is used to sketch the profile, the proper views are easily generated on the detail drawing.
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Design Intent is our plan as to how our model should behave when changes are made.
How Do we Imbed Design intent? We can imbed design intent following the steps below: Choose the Best Profile Choose the Plane Sketch Rough Sketch Automatic (sketch) Relations Added Relations Dimensions Equations Link Values Extrusion Type of extrusion used End Condition Blind Mid Plane