Resistance Welding Electrodes: Tips With Tapered Shanks Nose Types A, B, C, D, E & F
Resistance Welding Electrodes: Tips With Tapered Shanks Nose Types A, B, C, D, E & F
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20
A
B
B
DOME
C
FLAT
D
OFFSET
E
TRUNCATED
F
RADIUS
D
Dimensions Shown Are: inches (mm).
A POINTED
FIGURE 5-1 (Material RWMA Class 2 & 3)
EXAMPLE EXPLANATION CODING
CENTERLINE SPECIALS
NOSE TYPE
A - 2
MATERIAL
RW TAPER
OVERALL LENGTH
(IN .25 (6.35) INCREMENTS)
4 05
SAMPLE
TYPICAL TIP WITH TAPERED SHANK CODING
TIP OVERALL LENGTH WILL BE 1.25 (31.75)
TIP WILL HAVE #4 RWMA TAPER
TIP WILL BE MADE OF CLASS 2 RWMA
TIP WILL HAVE TYPE A NOSE
EXAMPLE:
WA-2405
Dimensions Shown Are: inches (mm).
5-1
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2, 3 or Z 4 thru 7 05 thru 16 -
Standard Prefix
Nose Designation (see pg. 5-1 for nose types)
RWMA Alloy Class
RW Taper
Overall Length in .25 (6.35) Increments
ITEM NO.
DIMENSIONS
-2405
B
Nose
Length
.38 (9.53)
-2406
.63 (15.88)
1.50 (38.10)
1.00 (25.40)
-2407
.75 (19.05)
1.75 (44.45)
1.25 (31.75)
-2408
.75 (19.05)
2.00 (50.80)
1.50 (38.10)
-2409
.75 (19.05)
2.25 (57.15)
-2410
-2411
.75 (19.05)
2.75 (69.85)
2.25 (57.15)
-2412
.75 (19.05)
3.00 (76.20)
2.50 (63.50)
-2413
.75 (19.05)
3.25 (82.55)
2.75 (69.85)
-2414
.75 (19.05)
3.50 (88.90)
3.00 (76.20)
-2415
.75 (19.05)
3.75 (92.25)
3.25 (82.55)
-2416
.75 (19.05)
4.00 (101.60)
3.50 (88.90)
-2505
.75 (19.05)
40
1.25 (31.75)
.50 (12.70)
-2506
.75 (19.05)
40
1.50 (38.10)
.75 (19.05)
-2507
.75 (19.05)
30
1.75 (44.45)
1.00 (25.40)
-2508
1.13 (28.58)
30
2.00 (50.80)
1.25 (31.75)
-2509
1.13 (28.58)
30
2.25 (57.15)
1.50 (38.10)
-2510
1.13 (28.58)
30
2.50 (63.50)
-2511
1.13 (28.58)
30
2.75 (69.85)
2.00 (50.80)
-2512
1.13 (28.58)
30
3.00 (76.20)
2.25 (57.15)
-2513
1.13 (28.58)
30
3.25 (82.55)
2.50 (63.50)
-2514
1.13 (28.58)
30
3.50 (88.90)
2.75 (69.85)
-2515
1.13 (28.58)
30
3.75 (95.25)
3.00 (76.20)
-2516
1.13 (28.58)
30
4.00 (101.60)
3.25 (82.55)
-2608
1.00 (25.40)
2.00 (50.80)
1.25 (31.75)
-2610
1.00 (25.40)
2.50 (63.50)
-2612
-2614
1.00 (25.40)
3.50 (88.90)
2.75 (69.85)
-2616
1.00 (25.40)
4.00 (101.60)
3.25 (82.55)
-2708
.75(19.05)
40
2.00 (50.80)
1.25 (31.75)
-2710
1.13 (28.58)
30
2.50 (63.50)
-2712
1.13 (28.58)
30
3.00 (76.20)
-2714
1.13 (28.58)
30
3.50 (88.90)
2.75 (69.85)
-2716
1.13 (28.58)
30
4.00 (101.60)
3.25 (82.55)
CLASS 2
A
Major
Diameter
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
.482 (12.24)
.625 (15.88)
.750 (19.05)
.875 (22.23)
C
Angle
Offset
.75 (19.05)
1.00 (25.40)
30
30
D
Overall
Length
1.25 (31.75)
2.50 (63.50)
3.00 (76.20)
E
RW
Taper
F
Water Hole
Diameter
G
Water Hole
Depth
.75 (19.05)
H
Weld Face
Diameter
I
Nose Sphere
Radius
.19 (4.76)
.25 (6.35)
.28 (7.14)
.31 (7.94)
1.75 (44.45)
4
.28 (7.14)
.38 (9.53)
2.00 (50.80)
1.75 (44.45)
1.75 (44.45)
6
.44 (11.11)
2.25 (57.15)
1.75 (44.45)
7
.50 (12.70)
2.25 (57.15)
Replace
5-2
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RW TAPER
"B"
"C"
"D"
"A" NOSE
1.25
(31.75)
Example:
WAO-2408-08
GROUP
USE W
USE A FOR NOSE A
USE B FOR NOSE B
USE C FOR NOSE C
USE D FOR NOSE D
USE O FOR DOUBLE BEND OFFSET ELECTRODE
MATERIAL
RW TAPER
A = OVERALL LENGTH
(IN .25 (6.35) INCREMENTS)
B = OFFSET LENGTH
(IN .06 (1.59) INCREMENTS)
W A O - 2 4 08 08
SAMPLE
TYPICAL DOUBLE BEND OFFSET CODING
ELECTRODE OFFSET WILL BE .50 (12.70)
ELECTRODE WILL BE 2.00 (50.80) LONG
ELECTRODE WILL HAVE 4 RW TAPER
ELECTRODE WILL BE MADE OF CLASS 2 RWMA MATERIAL
DOUBLE BEND OFFSET ELECTRODE
ELECTRODE NOSE TYPE WILL BE A NOSE
Dimensions Shown Are: inches (mm).
5-3
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1.25
(31.75)
"C"
"D"
"E"
"F"
B
C
Example:
CLLA-25-10690
WATER TUBE
.25 (6.35) O.D.
MATERIAL
C = ADAPTER DIAMETER
(IN .125 (3.18) INCREMENTS)
A = OVERALL LENGTH
(IN .25 (6.35) INCREMENTS)
B = OFFSET LENGTH
(IN .125 (3.18) INCREMENTS)
D = OFFSET ANGLE
CL
USE CL
USE L FOR SINGLE BEND ELECTRODE
USE A FOR NOSE A
USE B FOR NOSE B
USE C FOR NOSE C
USE D FOR NOSE D
USE E FOR NOSE E
USE F FOR NOSE F
USE 2 FOR CLASS 2 RWMA
USE 3 FOR CLASS 3 RWMA
USE Z FOR ZIRCONIUM
USE 5 FOR .62 (15.88) NOMINAL DIAMETER STRAIGHT SHANK
USE 6 FOR .75 (19.05) NOMINAL DIAMETER STRAIGHT SHANK
USE 7 FOR .88 (22.35) NOMINAL DIAMETER STRAIGHT SHANK
USE 5E FOR .62 (15.88) NOMINAL DIAMETER ELECTRODE TAPER SHANK
USE 6E FOR .75 (19.05) NOMINAL DIAMETER ELECTRODE TAPER SHANK
USE 7E FOR .88 (22.35) NOMINAL DIAMETER ELECTRODE TAPER SHANK
USE 10 FOR 2.5 (63.50) MINIMUM LENGTH
USE 6 FOR .75 (19.05) MINIMUM OFFSET
USE 30 FOR 30 OFFSET
USE 45 FOR 45 OFFSET
USE 60 FOR 60 OFFSET
USE 75 FOR 75 OFFSET
USE 90 FOR 90 OFFSET
L A - 2 5 10 6 90
SAMPLE
TYPICAL ELECTRODE CODING
ELECTRODE OFFSET ANGLE WILL BE 90
ELECTRODE OFFSET WILL BE .75 (19.05) LONG
ELECTRODE WILL BE 2.50 (63.50) LONG
ELECTRODE WILL HAVE .62 (15.88) DIAMETER
ELECTRODE WILL BE MADE OF CLASS 2 RWMA MATERIAL
ELECTRODE NOSE TYPE WILL BE TYPE A
SINGLE BEND ELECTRODE
Dimensions Shown Are: inches (mm).
5-4
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1.25
(31.75)
E
Example:
WATER TUBE
.25 (6.35) O.D.
CLJE1-25-10166
MATERIAL
USE CL
USE JE FOR J SHAPE ELECTRODE
USE 1 FOR NOSE - .62 (15.88) DIAMETER A NOSE
USE 2 FOR NOSE - .75 (19.05) DIAMETER A NOSE
USE 3 FOR NOSE - .88 (22.23) DIAMETER A NOSE
USE 2 FOR CLASS 2 RWMA
USE 3 FOR CLASS 3 RWMA
E = ADAPTER DIAMETER
(IN .125 (3.18) INCREMENTS)
A = OVERALL LENGTH
(IN .25 (6.35) INCREMENTS)
B = OFFSET LENGTH
(IN .125 (3.18) INCREMENTS)
C = NOSE HEIGHT
(IN .125 (3.18) INCREMENTS)
CL JE 1 - 2 5 - 10 16 6
SAMPLE
TYPICAL J SHAPE ELECTRODE CODING
ELECTRODE NOSE WILL BE .75 (19.05) HIGH
ELECTRODE OFFSET WILL BE 2.00 (50.80) LONG
ELECTRODE WILL BE 2.50 (63.50) LONG
ELECTRODE WILL HAVE .62 (15.88) DIAMETER
ELECTRODE WILL BE MADE OF CLASS 2 RWMA MATERIAL
ELECTRODE NOSE TYPE WILL BE .62 (15.88) DIAMETER
J SHAPE ELECTRODE
Dimensions Shown Are: inches (mm).
5-5
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1.50
(38.10)
1.87
(47.63)
B D
.31
(7.94)
E
.50
(12.70)
.75
(19.05)
WEF-SERIES
ITEM NO.
DIMENSIONS
A
Major Taper
Diameter
B
Minor Taper
Diameter
C
RW
Taper
WEF-2412
.463 (11.76)
.438 (11.13)
WEF-2512
.613 (15.57)
.588 (14.94)
CLASS 2
D
Water Hole
Diameter
E
Offset
Distance
ITEM NO.
A O.A.L.
WEM100-1
3.31 (84.14)
WEM100-2
3.56 (90.49)
WEM100-3
3.81 (96.84)
WEM100-4
4.06 (103.19)
E
1.25
(31.75)
.50
(12.70)
.37 (9.53)
(WELDING FACE DIAMETER)
B
C
ITEM NO.
DIMENSIONS
D
E
CLASS 2
Major
Diameter
Nose
Length
Overall
Length
RW
Taper
Water Hole
Diameter
Water Hole
Depth
Minor Taper
Diameter
Taper
Diameter
WFA-2408
.50 (12.70)
.38 (9.53)
2.00 (50.80)
.281 (7.14)
.88 (22.23)
.438 (11.13)
.463 (11.76)
WFA-2409
.50 (12.70)
.75 (19.05)
2.38 (60.33)
.281 (7.14)
.88 (22.23)
.438 (11.13)
.463 (11.76)
WFA-2508
.62 (15.88)
.38 (9.53)
2.12 (53.98)
.375 (9.53)
.75 (19.05)
.588 (14.94)
.613 (15.58)
WFA-2509
.62 (15.88)
.75 (19.05)
2.50 (63.50)
.375 (9.53)
.75 (19.05)
.588 (14.94)
.613 (15.58)
5-6
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C
.13
F
.25 + F (MIN .37)
OB
O E DRILL
.02 x 45 CHAMFER
OD
O Y DRILL
R.06
RWMA TAPER
3E
.375 (9.52)
.500 (12.70)
9/32
4E
5E
6E
7E
4C
5C
6C
7C
.463 (11.76)
.625 (15.88)
.750 (19.05)
.875 (22.23)
.375 (9.52)
.415 (10.52)
.501 (12.70)
.613 (15.57)
.500 (12.70)
.750 (19.05)
.875 (22.23)
1.125 (28.57)
.285 (2.86)
.390 (9.52)
.500 (12.70)
.500 (12.70)
9/32
3/8
7/16
1/2
9/32
5/16
3/8
1/2
B=TAPER
C=STICKOUT LENGTH
(IN .125 (3.18) INCREMENTS)
BE
2 5E 08 10 23 063 11
SAMPLE
TYPICAL CAP ADAPTER CODING
ELECTRODE WELD FACE IS CLASS 11 RWMA ALLOY
CLEARANCE HOLE DEPTH IN WELD FACE IS 0.63
CLEARANCE HOLE DIA. IN WELD FACE IS .23
WELD FACE DIA. IS 1.25 (31.75)
STICKOUT LENGTH IS 1.0 (25.4)
ELECTRODE TAPER IS 5E
CLASS 2 RWMA ALLOY
BACK-UP ELECTRODE
5-7
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C
.13
.37
.25 (OPTIONAL CLASS 11 OR 12)
OB
.02 X 45 CHAMFER
.600 T.P.F. MORSE TAPER
R.06
O Y DRILL
D
(MIN. Y +1/8)
RWMA TAPER
3E
.375 (9.52)
.500 (12.70)
9/32
4E
5E
6E
7E
4C
5C
6C
7C
.463 (11.76)
.625 (15.88)
.750 (19.05)
.875 (22.23)
.375 (9.52)
.415 (10.52)
.501 (12.70)
.613 (15.57)
.500 (12.70)
.750 (19.05)
.875 (22.23)
1.125 (28.57)
.285 (2.86)
.390 (9.52)
.500 (12.70)
.500 (12.70)
9/32
3/8
7/16
1/2
9/32
5/16
3/8
1/2
B=TAPER
C = STICKOUT LENGTH
(IN .125 (3.18) INCREMENTS)
RBE
2 5E 08 05 08 11
SAMPLE
TYPICAL CAP ADAPTER CODING
ELECTRODE WELD FACE IS CLASS 11 RWMA ALLOY
WELD FACE LENGTH IS 1.0 (25.4)
WELD FACE LENGTH IS 1.0 (25.4)
STICKOUT LENGTH IS 1.0 (25.4)
ELECTRODE TAPER IS 5E
CLASS 2 RWMA ALLOY
RECTANGLE BACK-UP ELECTRODE
5-8
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A = TAPER
MATERIAL
O-RING
CENTERLINE SWIVEL HEAD ELECTRODES
Blind Hole
EXAMPLE:
SHEA25E10075200
EXAMPLE:
SHEAO25E10075200
O-RING
D
OVERALL LENGTH
D
OVERALL LENGTH
O-RING
B
WELD FACE DIA.
B
WELD FACE DIA.
A
TAPER
C
SWIVEL BALL DIA.
WRENCH FLATS
FORMED ASSEMBLY
A
TAPER
C
SWIVEL BALL DIA.
WRENCH FLATS
FORMED ASSEMBLY
5-9