Getting Started with

Tutorial 1 Carving Faces

PhotoVCarve Disclaimer
All CNC machines (routing, engraving, and milling) are potentially dangerous and because Vectric Ltd has no control over how the software described in this manual might be used. Vectric Ltd or any associated Resellers cannot accept responsibility for any loss or damage to the work piece, machine or any individual, howsoever caused by misusing the software. Extreme care should always be taken and the output from the software thoroughly checked before sending it to a CNC machine. The information in this manual may be subject to change without any prior notice. The software described in this manual is supplied under the terms and conditions of the software license agreement and may only be used in accordance with the terms of this agreement.

Vectric Ltd 26 Peterbrook Close Redditch B98 7YF UK

www.vectric.com
E-mail [email protected] Phone +44 (0) 1527 460 459 Fax +44 (0) 1527 460 459

T able of Contents
What is V-Carving?........................................................................................... 2 What the software allows you to do .................................................................. 3 What file formats can be used? ........................................................................ 3 Getting Help...................................................................................................... 3 Watch the supporting tutorial videos................................................................. 3
The PhotoVCarve Logic.................................................................... .........................4

View Controls.................................................................................................... 5
3D Window ....................................................................................... .........................5

Tutorial 1

Carving Faces ......................................................................... 6

Introduction ....................................................................................................... 6 1. 2. 3. 4. 5. Opening Image ........................................................................................ 7 Set the Material Size ............................................................................... 8 Set Cutting Parameters ........................................................................... 9 Preview & Save Toolpath ...................................................................... 11 Save the File.......................................................................................... 12

Introduction
Many businesses use their CNC machine for simply cutting out flat letters and shapes from plastic sheet, or engraving standard badges and nameplates, which are all based on simple 2D machining strategies. This manual will show you how to use your CNC machine to route and engrave jobs that include decorative 3D designs that will be more interesting and hopefully more profitable if you run a business. The manual takes you step-by-step through an illustrated tutorial that shows and explains exactly how to use the PhotoVCarve Software. Tips and tricks have also been included that will help you get the most from your CNC machine. We hope you enjoy using the software.

What is V-Carving?
V-Carving produces a constantly varying and flowing 3D carved effect on the job, which is similar to how a craftsman would carve by hand. Imagine a hand-carver cutting letters into a piece of wood or stone, starting at a sharp corner, pushing the chisel deeper where the font stroke gets wider and pulling the tool out to form precise, sharp corners. V-Carving, also known as 3D Engrave or Intaglio engraving allows a V shaped or engraving tool to cut at varying Z depths that are directly linked to the width of the geometry in which the cutter is moving.

PhotoVCarved design
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What the software allows you to do

PhotoVCarve can be used in the following industries to add decoration to objects and products such as, Sign making Engraving Woodworking Gifts Stone cutting House signs, Business, Restaurants, Pubs, Gold Leafed and Gilded Commemorative Brass plaques, Company logos, Kitchen cabinet doors, Chairs, Doors, Table tops Key rings, Personalised gifts Memorials, Commemorative engravings

What file formats can be used?

PhotoVCarve will open files that have been saved in the following formats. JPG, BMP, TIF, PNG, GIF

If the design is being edited using a paint package to remove the background the finished design should be saved as a BMP or TIF file as this retains the exact colours. The JPG format will feather the colours removing any sharp edge boundaries.

Getting Help
If you need assistance when using the software there are 5 primary places to look. 1. 2. 3. Program Help File - From the Main menu select Help Video Tutorials - These are supplied on the installation CD or can be downloaded from the Vectric website. User Forum - The Vectric user forum at www.vectric.com/forum is a very useful resource for information on PhotoVCarve along with materials, cutters etc. and also to share knowledge and experiences. E-mail Support: - The Vectric Support Team at [email protected] Frequently Asked Questions (FAQ) - The support area on the Vectric web site at www.vectric.com maintains a list of the most frequently asked questions along with the answers.

4. 5.

Watch the supporting tutorial videos

The video camera icon indicates there is a video file for that particular section of the manual.

The tutorials have associated video footage that will make learning to use this software more interesting and enjoyable. These are on the installation CD or Downloadable from the web site. Windows Media Player is required to view the video files. If you experience problems running these files or need assistance please visit the technical support area on the web site and follow the links.

The PhotoVCarve Logic

PhotoVCarve has been developed specifically to open digital images such as photographs and image files and calculate perfect 3D V-Carve / 3D Engrave toolpaths as quickly and easily as possible. The general work flow logic to apply to most jobs is explained in the diagram below.

1 Open an image file

2 (optional) Define a colour to be transparent for machining 3 Specify the cutter details and calculate toolpaths

4 Preview the job in any material

5 Save the CNC code

View Controls
The View Control options available when working in the 3D Preview window are,

3D Window
3D Twiddle Click and drag Left mouse button in the 3D window Right mouse button Push / Pull Mouse with Middle Wheel Push / Pull Click and drag Right mouse button + Ctrl Click and drag Right and Left mouse button Plan View Zoom to Fit Isometric View Looks directly down the Z axis onto the design in 3D window Scales the design displayed in the 3D window Shows the model in a 3D isometric view in the 3D window

Zoom Pan

Tutorial 1

Carving Faces

We recommend that you watch the 5 minute Video for this Tutorial before proceeding. The video can be found on the installation CD or downloaded from the web site at www.vectric.com

Introduction
This tutorial will show you how to carve / engrave the Babys Face shown below in Figure 1, which is approximately 2.5 high (63mm) by 2.1 (53mm) wide. The artwork for this sign was taken using a digital camera and then edited in Adobe Photoshop to remove the background. We estimate that this tutorial should take you approximately 15 minutes to complete.

Figure 1. The Engraved picture There are 4 key stages in opening and preparing toolpaths for this sign. 1. Open the image file 2. Select the background colour 3. Calculate the 3D PhotoVCarve toolpath 4. Preview the completed job 5. Save the Toolpath The file required for this tutorial are installed on your PC in the folder, C: Program Files\PhotoVCarve\Samples\Baby.gif
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1.

Opening Image
1.

Click the Load Image icon.

2. 3.

Navigate to the folder - C: Program Files\PhotoVCarve\Samples Select the file named Baby.gif and click the Open button The design shown below in Figure 2 will now be displayed in the 2D window and the Material Setup form is opened.

Figure 2 Original photograph with the background painted yellow

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4.

Next make the Yellow background region transparent.

Check the box Make Color Transparent, move the cursor over the Yellow area and click the Left mouse button.

Click Left mouse button here

The solid yellow area will turn transparent and will not be machined

2.

Set the Material Size

Click on the Set Image Size and complete the form as shown below 5. Enter the Height of the job to be 2.5 and the Width will automatically be completed.

Specify the Job size, XY & Z origins and Material thickness Click the Apply button to move onto Step 3.

3.

Set Cutting Parameters

Click Set Cutting Parameters and complete the form as shown below.

6. In this example we are using a 60 degree included angle engraving cutter, engraving to a depth of 0.015 with a diagonal cut direction of 22.5 degrees.

7. Click the Calculate button and the toolpath will be calculated and previewed as shown below.

8. Experiment with different Line Spacing and Contrast settings to obtain the result you require. For example the image below shows the job engraved with a 150% Line Sapcing and 80% contrast.

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Click on the Preview & Save Toolpath to move the final stage 4.

4.

Preview & Save Toolpath

Experiment with different Material types and Fill Colors

Job Preview and Save options

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10. 11. 12.

The Estimated machining time is shown and should only take a couple of minutes to engrave this 2.5 high design 2.5. Select the Postprocessor for your CNC machine from the pull-down list. Click the Save Toolpath button and give the file a suitable name.

5.

Save the File

13. The complete design can be saved as a .PVC format. This includes the image, toolpath and settings all stored for future editing and use. From the Main menu select File > Save and enter a suitable name.

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