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Jacket Line 1 (Dhu Level)

The document is a defect log tracking defects found on jacket lines over a period from 1/2/2013 to 28/2/2013. It tracks the number of defects found each day in various sections of the jacket including the collar, front, lining, sleeves, and assembly. The total number of defects ranges from 14 to 29 per day and the total number of jackets checked each day ranges from 326 to 517. The percentage of defective jackets, or %DHU, ranges from 3.38% to 7.98% over the period tracked.

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Ravi Shankar
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© Attribution Non-Commercial (BY-NC)
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Download as XLSX, PDF, TXT or read online on Scribd
70 views

Jacket Line 1 (Dhu Level)

The document is a defect log tracking defects found on jacket lines over a period from 1/2/2013 to 28/2/2013. It tracks the number of defects found each day in various sections of the jacket including the collar, front, lining, sleeves, and assembly. The total number of defects ranges from 14 to 29 per day and the total number of jackets checked each day ranges from 326 to 517. The percentage of defective jackets, or %DHU, ranges from 3.38% to 7.98% over the period tracked.

Uploaded by

Ravi Shankar
Copyright
© Attribution Non-Commercial (BY-NC)
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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JACKET LINE 1 ( DHU LEVEL)

DEFECTS

1/2/2013

2/2/2013

3/2/2013

4/2/2013

5/2/2013

6/2/2013

7/2/2013

8/2/2013

9/2/2013

11/2/2013

12/2/2013 13/2/2013

14/2/2013 15/2/2013

COLLAR CORNER OPEN

COLLAR ZIG ZAG OPEN

STAND STITCH OPEN

STRIPES/CHECK/MIRROR IMAGE

COLLAR FELT VISIBLE

BACKSEAM OPEN/IMPROPER/PLEAT PUCK.

SIDEPANEL OPEN/IMPROPER/PLEAT PUCK.

BREAST PKT /IMPROPER/OPENBEND

1.00

DART STITCH OPEN/IMPROPER/BEND

FRONT POCKET BONE STITCH OPEN/IMPROPER/PLEAT PUCK. 0

COLLAR SECTION

FRONT SECTION

FLAP STRIP/CHECK MATCHING

FLAP LINING VISIBLE/IMPROPER

SHOULDER STITCH OPEN/IMPROPER PLEAT/PUC

BOTTOM PRESSING STRAIGHT

VENT STRAIN

CANVAS FOLD

SHADE/DAMAGE /WEAVING DEFECT

FACING STITCH STRAIGHT /OPEN/PLEAT/PUCK.

LINING PKT OPEN/PLEAT/BEND /PUCK

BRAND LABEL OPEN/MISSING /CROSS/PUCK./PLEAT

FACING & COLLAR ATTACHING IMP.

GEORGE STITCH BEND

BARTCAK MISSING /IMPROPER

SADDLE STITCH OPEN/MISSING /IMPROPER

SHWEAT SHIELD OPEN/MISSING

PIPING UNEVEN/ROPING /OPEN

SHADE/ DAMAGE /WEAVING DEFECT

LINING SECTION

SLEEVE SECTION
SLEEVE BUTTON MISSING /LOOSE STITCH

ELBOW SEAM OPEN CHECKS MIS MATCH

SLEEVE VENT IMPROPER

SLEEVE INSEAM STITCH OPEN &TACKING MISS

SLEEVE LINING SEAM STITCH OPEN &LOOSE

SLEEVE BOTTOM HEM OPEN

SHADE/DAMAGE /WEAVING DEFECT

PICK STITCH OPEN/MISS

LAPEL PEAK/SHAPE OUT

NOTCH WIDTH UNEVEN

LAPEL POINT R&L EQUAL

ASSEMBLY - 1

FRONT EDGE SHAPE OUT

FRONT EDGE EQUAL

BOTTOM HOLE CROSS & MISS&STITCH OPEN

FLOWER BUTTON HOLE /MISS/IMPROPER

BARTACK MISS

VENT STITCH OPEN UP & DOWN

LAPEL BREAK IMPROPER

BOTTOM SHAPE IMPROPER

FRONT FULLNESS

GEORGE SEAM BEND

PIPING VISIBLE

UN TRIMMED THREAD

BOTTOM LINING OPEN

LINING LOSSE

HANGER LOOP@CENTER,STITCH OPEN AND MISS

SLEEVE ATTACHING PUCKERING

SLEEVE VISIBAL

ARMHOLE OPEN/VISIBLE

FRONT AND BACK ARMHOLE STITCH OPEN

UNDER ARMHOLE STITCH LOOSE & OPEN

SLEEVE KINARI OPEN/PUCKERING /PLEAT

TOP STITCH OPEN/MISS

SLEEVE HEAD ROLL FOLD

TOTAL DEFECT IN A DAY

25

26

26

21

16

29

16

18

18

14

15

17

20

17

TOTAL PIECE CHECKED

525

426

326

375

416

429

416

468

450

414

485

517

470

497

ASSEMBLY -2

% DHU

4.7619048 6.1032864 7.9754601

5.6

3.8461538 6.7599068 3.8461538 3.8461538

3.381642512 3.092783505 3.288201161 4.2553191

3.4205231

16/2/2013 17/2/2013 18/2/2013 19/2/2013 22/2/2013

23/2/2013

24/2/2013 25/2/2013 26/2/2013 27/2/2013 28/2/2013 TOTAL

25

27

3
0

20

7
0
0

31

11

12

26

11

1
0
0

50

10

17

21

0
0
0

83

16

15

15

19

15

16

18

18

19

16

22

467

470

497

515

525

415

466

568

568

569

566

572

11945

3.4042553

3.0181087

2.9126214

3.6190476 3.614457831 3.433476395 3.1690141 3.1690141 3.3391916 2.8268551 3.8461538 3.9095856

TOP 8 DEFECTS

1/2/2013

2/2/2013

3/2/2013

4/2/2013

COLLAR CORNER OPEN

COLLAR ZIG ZAG OPEN

BREAST PKT /IMPROPER/OPENBEND

LINING PKT OPEN/PLEAT/BEND /PUCK

ARMHOLE CROSS

LAPEL PEAK/SHAPE OUT

BOTTOM LINING OPEN

ARMHOLE OPEN/VISIBLE

90
80
70
60
50
40
30
20
10
0

5/2/2013

6/2/2013

7/2/2013

8/2/2013

9/2/2013

10/2/2013

11/2/2013

12/2/2013

Series4
Series3
Series2
Series1

13/2/2013 14/2/2013 15/2/2013 16/2/2013 17/2/2013 18/2/2013 19/2/2013 20/2/2013


0

1.00

21/2/2013 22/2/2013 23/2/2013 24/2/2013 25/2/2013 26/2/2013 27/2/2013 28/2/2013


2

26

TOTAL
25
27
20
31
26
50
21
83

%
5.353319
5.781585
4.282655
6.638116
5.567452
10.70664
4.496788
17.77302

CONCLUSION
DHU OF JACKET LINE 1 =3.909
DPMO OF JACKET LINE 1 =39090

Sigma level of jacket line between 4 an

23
26

NCLUSION

CKET LINE 1 =3.909

CKET LINE 1 =39090

ket line between 4 and 3 sigma


26
23
26

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