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New Microsoft Excel Worksheet

This document provides maintenance schedules and checklists for bag making and printing machines. It includes daily, weekly, monthly, and half-yearly maintenance tasks. It also lists standard operating procedures for bag making and printing processes, production details of the machines, and required tools and safety equipment. The maintenance schedules aim to optimize machine performance through regular cleaning, inspection of parts, lubrication, and checking of temperatures, pressures, and electrical connections.

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urj_joshi
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113 views

New Microsoft Excel Worksheet

This document provides maintenance schedules and checklists for bag making and printing machines. It includes daily, weekly, monthly, and half-yearly maintenance tasks. It also lists standard operating procedures for bag making and printing processes, production details of the machines, and required tools and safety equipment. The maintenance schedules aim to optimize machine performance through regular cleaning, inspection of parts, lubrication, and checking of temperatures, pressures, and electrical connections.

Uploaded by

urj_joshi
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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PRIVENTIVE MAINTENCE SHEDULE

DAILY CHECK LIST


1 CLEAN MACHINE SURRONDIG AREA.
2 CLEAN PANEL ,RUBBER ROLL, IDALE ROLL..
3 PUT A OIL/GREES AT MOVING PARTS OF MACHINE.
4 DRAIN A CONDENCE WATER FROM AIR FILTER.
5 CHECK MACHINE VIBRATION, NOISE.
6 CHECK AIR LEAKAGE& PRESSUR.
7 CHECK DE &NDE TEMPERATURE FOR ALL MOTERS.
8 CHECK HEATERS LOAD ATRATED
RATEDCAPACITY.
LOAD.
9 CHECK AEARTHING STATUS.

WEEKLY CHECK LIST


1 CHECK A HEATERS LOAD FOE ITS RATED CAPICITY
2 CHECK A MOTERS & PANEL TRMINALS FOR TIGHTNESS.
3 CHECK OPERATION OF TAKE UP & WINDER NIP FOR PROPER CLOSSING & P OPENING.
4 CHECK OIL LEVEL FOR ALL GEAR BOX.
5 CLEAN FAN COVER, FAN,
6 CHECK HEATER SEALER PAD & SEALER TAPE FOR APROPER SEALING.

MONTHELY CHECK LIST


1 NOTE DOWN A IR & RESTIENCE VALUE FOR ALL MOTERS.
2 TERMINATION TIGHTNESS OF ALL PANELS & MOTERS.
3 PUT OIL/GREES FOR A MOVING PARTS.
4 CHECK ALL PNUMATIC PARTS
TS FOR
FOR
PROPER WORKING.
5 CHECK BELTS & CHAIN DRIVES FOR PROPER TIGHTNESS.

HALF YERLY CHECK LIST


1 CHANGE OIL FOR ALL GEAR BOX.
2 LUBRICATE ALL MOTERS BARINGS.
3 LUBRICATE ALL IDALE ROLL BARINGS.

STANDARD OPERATING PROCESS FOR BAG MAKING

1 CLEAN MACHINE SOURRONDING AREA.


2 GIVE HEATING AS PER JOB MATERIAL &HEATER LOAD FOR ITS RATING.
3 CHECK ROLL & CORE AS PER JOBS
4 FIX APRINTED ROLL ON YOUR MACHINE.
5 PASS YOUR FILM IN PROPER WAY.
6 CHECK & CLEAN YOUR SEALER &SEALER TAPE FOR A PROPER CONDITION.
7 CHECK AIR PRESSUR & DRAIN CONDENSATE WATER.
8 START MACHINE AT LOWER SPEED & CHEKGAAND
SEALING
SIZE OF
SIZE
BAG.
OF MACHINE
9 AFTER QC APPROVEL ,RUN MACHINE ATMAXIMUM SPEED.
10 REMOVE BAD PRINTIG & SHORT SIZE BAG.
11 NOTE A ROLL WEIGHT , PRINGTING,EXTUDER AND SETTING WASTE.
12 NOTE A EXTUDER AND PRINTING OPERATOR NAME ,DAY DATE TIME ETC.
13 ARRANGE ALL FINISH BAG IN PROPER WAY.
14 WRITE OPERATING DETAILS IN YOUR LOG BOOKS.
STANDARD OPERATING PROCESS FOR PRINTING MACHINE

1 CLEAN MACHINE SOURRONDING AREA.


2 COLLEACT A PROPER ROLL FROM EXTUDER DEPARTMENTS.
3 LOAD ROLL ON YOUR MACINE AND PASS IT IN PROPER WAY.
4 FIX A STERIO AS PER JOBS.
5 MIX INK IN PROPER & GET A SHED AS PER JOBS.
6 START MACHINE AT LOWER SPEED & GET PROFF.
7 AFTER GETTING APPROVEL FROM QC RUN MACHINE AT MAXIMUM SPEED.
8 NOTE DOWN ROLL & MACHINE DETAILS , WASTAGE & BREAK DOWN IN YOUR LOG BOOK.

PRODUCTION DETIALS
NOSMACHINE DES. TYPE MODEL OUTPUT
1 EXTUDER MACHINE MONOLAYER KBFHL/65-G 140KG/HR
2 EXTUDER MACHINE MULTILAYER KML55/65/55 225KG/HR
TOTLS 590KG/HR

1 PRINTING MACHINE POLYGRAPH 6-COLOUR 70MTRS/MIN. 150KG/HR


2 PRINTING MACHINE POLYGRAPH 8-COLOUR 175MTRS/MIN 393KG/HR
TOTLS 543KG/HR

BAG SIZE
WIDTH(MM)
1 BAG MAKING HEMINGSTONE HM500JF 60CYCLE/MIN 220-500
2 BAG MAKING HEMINGSTONE JP-HS 60CYCLE/MIN 125-800
3 BAG MAKING HEMINGSTONE HM810 65CYCLE/MIN 250-650
4 BAG MAKING HEMINGSTONE HM1000MR+C2-S2 150CYCLE/MIN 420-850
5 BAG MAKING MAMTA VEGA-1000 PULS 150CYCLE/MIN
LENGTH(MM)
250-600

250-650
100-1200
TOOLS REQUIREMENTS
ELECTRICAL QTY
1 MULTIMETER MECO/FLUKE 02 NOS
2 TONG TESTER MECO/FLUKE 02 NOS
3 MEGGER 0-500/1000VDC MECO/FLUKE 01 NOS
4 TESTER TAPRIA 05 NOS
5 TECHO METER 01 NOS
6 TEMP. GUN
7 EARTH ROD 01 NOS
8 CRIMPING TOOLS 01 NOS
MECHNICAL
1 RING SPANNER UP TO 32 MM 03 SET
2 FIX SPANNER UP TO 32 MM 03SET
3 HAMMER 500 GMS 03 NOS
5 KGS 01 NO
4 L & KEY SET MM UP TO 14 MM 03 NOS 14/17/19 MM
5 L & KEY SET INCH 03 NOS
6 MEAUSER TAPE 3 MTRS 03 NOS
5 MTRS 02 NOS
8 VARNIER DIGITAL 0 TO 150 MM 01 NOS
9 MICRO METER 0 TO 150 MM 01 NOS
10 PIPE WRENCH 2/3/6 INCH 01 NOS/EACH
11 SLIDE WRENCH 01 NOS
12 SCREW DRIVER 6/8/12 INCH 01 NOS/EACH
13 SCREW DRIVER SET 03 NOS
14 4/6 INCH 01 NOS/EACH
15 HEXO FRAME WITH BLADE 02 NOS
16 HAND DRILL MACHINE 01 NOS
17 EMERY PAPER SMOOTH/ROUGH 12 NOS/EACH
18 LEVEL BOTTLES 02 NOS
19 VISCO CITY CUP 02 NOS
20 MALATE HAMMER 03 NOS
21 BARRING PULLER 02 NOS
22 NOUMBER PUNCH 01 SET
23 PLAYER 03 NOS
24 OIL KUPI 03 NOS
25 FUNNEL 03 NOS
26 PARMENT MARKER 03 NOS
27 CENTER PUNCH 03 NOS
28 CHEEZALS 03 NOS
30 BOX SPNNER SET 01 SET
31 Hand Blower 01 NOS
32 Vaccume Cleaner 01 NOS
SAFETY EQIPMENTS
1 HANGLOWS
2 GLASS
3 EAR PLUG
LUBRICANTS
1 OIL 32 NOS
64 NOS
68 NOS
320 NOS
220 NOS
90L NOS
2 GREES EP33
3 SILICONE GREES
4 HIGH TEMP.
FOR MACHINE ERRCTION
1 25/50/75 MM PIPE PIECES
2 LONG TOMMY
3 CHAIN BLOCK
4 BELTS
5 ROPE
6 STEEL WIRE/CHAIN
7 FORK LIFT
8 WODDEN PICES
9 CENTER LINE KIT
10 MEASURE TAPE
11 TOOL BOX
12 MAN POWER 5 PERSONS
13 RCC DRILL BITS
14 ANCHOR FAST BOLTS
15 LINE DORI
16 5 KG HAMMER

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