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Corrected Questions 1

The document contains multiple questions related to manufacturing processes. Question 16 asks about assembly tolerance. Question 19 involves calculating optimal tool life, cutting speed, and tool type to minimize cost per piece for turning steel rods on a lathe. Question 21 involves calculating machining and production times for turning steel bars to specified diameters.

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Jayant Raj Saurav
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29 views

Corrected Questions 1

The document contains multiple questions related to manufacturing processes. Question 16 asks about assembly tolerance. Question 19 involves calculating optimal tool life, cutting speed, and tool type to minimize cost per piece for turning steel rods on a lathe. Question 21 involves calculating machining and production times for turning steel bars to specified diameters.

Uploaded by

Jayant Raj Saurav
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Q5: is correct to best of my knowledge. Plz interpret the question.

Q 6: Consider an object shown in Fig . Perform the following transformations if the coordinates of the vertices of the object are A(1,12), B(13,2),C(19,2),D(19,8),and E(13,12).

(a) Scale the object such that edges are increased by a factor of 4. (b) Rotate the object about point A by 45 in the anticlockwise direction. Q16: is correct. Plz read tolerance of assembly. Q19: A lot of 1000 units of steel rods 40 cm long and 7 cm in diameter is turned on an NC lathe at a feed rate of 0.2 mm per revolution and depth of cut 2 mm. The tool life is given by vT0.25=190 The other data are: Machine labor rate= $10/h Machine overhead rate = 200 % of labor Grinding labor rate= $10/h Grinding overhead rate= 300% of grinding labor Loading and unloading time= 2 min/piece Two types of carbide tools can be used for the turning operation: brazed inserts and throwaaway inserts. The data related to the tools are: Brazed Inserts Original cost of the tool= $25.00 Grinding time = 3 min Tool changing time= 1 min The tool can be ground only five times before it is discarded. Throwaway Inserts Tool cost=$ 15.00 Tool changing time= 0.5 min. Determine the following: (a) Optimum tool life and optimum cutting speed to minimize the cost per piece.

(b) (c) (d) (e) Q21:

Production rate for the minimum cost criterion. Optimum tool life and optimum cutting speed to maximize production rate. Which tool should be recommended for min. cost per piece criterion. Which tool should be recommended for max. Production criterion.

A thousand bars 85 mm in diameter and 350 mm in length are to be machined to 84.75 mm in diameter. Only two cuts are permitted: a rough cut and a finishing cut. The following machining conditions are used for these cuts: Rough cut Cutting speed = 90 m/min Feed rate= 0.10 mm/rev Depth of cut=0.1 mm Finishing cut Cutting speed = 120 m/min Feed rate= 0.03 Depth of cut = 0.02 mm Determine machining time to turn the lot. Also determine the overall production time if the time taken to return to beginning of the cut is 10 sec. and loading unloading time is 1.5 min.

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