INSTRUCTOR

Uday B. Kale (M. Eng. Mechanical)

Technical Director
KUB Quality Services
API 570 Authorized Piping Inspector
AWS Certifed Welding Inspector
CSWIP 3.1 Authorized Welding Inspector
ACCP Professional Level III (ASNT)
ASNT NDT Level III
BS EN 473 Level III
API 580 Risk Based Inspection Supplementary Certifcation
Limited Attendees
The course has limited seats to ensure maximum learning and experience for all delegates.
Certifcate of Attendance
You will receive a Certifcate of Attendance bearing the signatures of the Trainer upon successful
completion of the course. This certifcate is proof of your continuing professional development.
Interactive Training
You will be attending training designed to share both the latest knowledge and practical
experience through interactive sessions. This will provide you with a deeper and more long-term
understanding of your current issues.
High Quality Course Materials
Printed course manual will provide you with working materials throughout the course and will be
an invaluable source of reference for you and your colleagues afterward. You can follow course
progress on your laptop with soft copies provided.
Reserve early to avoid disappointment!
SUMMARY OF PROFESSIONAL ACHIEVEMENT
ATTEND THIS INTENSIVE COURSE TO MASTER:
API 570: Inspection methodologies, remaining life calculations,
degradation mechanisms, repair & re-rating of in-service piping
system and relations to ASME codes (1.5 day)
ASME Section V: Principles and application of Non-Destructive
Examination (0.5 day)
ASME section IX: Welding & brazing requirements and procedures
(0.5 day)
ASME B31.3: Design review, welding & heat treatment, inspection,
leak testing of process piping (1 day)
ASME B16.5: Design & repair of pipe fanges and fanged fttings (0.5
day)
API RP 571: Damage Mechanisms afecting fxed equipment in
refneries, eg. fractures, fatigue, corrosion, sulfdation, MIC, HTTA etc
(0.5 day)
API 574: Inspection practices for piping system components ( day)
API RP 577: Welding inspection and metallurgy recommended
practices ( day)
API RP 578: Material verifcation program for new and existing alloy
piping systems ( day)
The Middle East:
Qatar Petroleum, QAFAC, ADCO, ADGAS, ADMA, GASCO,
Banagas, Technip (Bahrain), Equate Petrochemicals Company,
Al Jubail Fertilizer Company, TUV Akadamie Middle East (UAE,
Saudi Arabia and Qatar)
Africa: BP - GUPCO (Egypt), Inspection and Test Nigeria Ltd
India & Asia: Oil India Limited, Tata, Dacon Inspection Ltd
Europe: Rosen Europe (The Netherlands)
PARTIAL CLIENT LIST
SUPPORTED BY
Sculpt Your Skills for the Inspection, Repair, Alteration, and Rerating of Oil & Gas In-Service Piping Systems!
Be the frst
API 570 Inspector
in 2014!
Bandung, Indonesia | 2nd June - 6th June 2014
Perth, Australia | 21st July 2014 - 25th July 2014
PETROSYNC
SynchronizeYour PetroleumSkills
To improve management control of process unit inspection, repair,
alteration and rerating; and to reduce the potential for inspection delays
resulting from regulatory requirements.
-- API.org on API 570 Certification
American Petroleum Institute (API)
Piping Inspection Code 570 Inspection, Repair, Alteration, and
Rerating of In-Service Piping Systems is recognized and used with
confdence worldwide. The Piping Inspector Certifcation Program
(PICP) is developed for the continual high level of efciency and safety
through emphasizing professional credibility and process integrity.
Process piping system is one of the critical production assets in
process industry. Organizations recognize the need to maintain
authorized inspection agency and technically assess qualifed piping
engineers and inspectors to ensure facilities are at top performance.
Therefore, API 570 certifcation is one of the most sought after
professional competency that enables inspectors to be actively
involved in the improvement of industry & environmental health and
safety performance, reinforcement management control, compliance
of inspection capabilities.
This 5 day Piping Inspector course is based on API 570/574, API RP 577/
578, ASME B16.5/ B31.3 and ASME BPVC Section V/ Section IX. It is to
promote the recognition of ftness-for-service concepts to evaluate
in-service degradation of piping system. With Mr. Uday Kales
extensive involvements in the facilities inspection, as well as his
practical coaching and mentoring approaches, this course not only
prepare the candidates to pass API 570 examination with confdent, it
will also advance the appreciation of piping facilities and thus to
broaden the technical knowledge base in order to avoid unplanned
shutdown and reduce expenses!
This course will specifcally beneft Engineers, Supervisors, and
Managers from the following disciplines:
- Mechanical Engineering
- Inspection
- Maintenance & Operations
- Technical & Engineering
- QAQC
and technical personnel with 2-3 years of experience in the
management and planning of inspection and maintenance activities
of piping system at upstream oil & gas facilities, refneries, process
plants and petrochemical facilities.
PROGRAM OVERVIEW
AUDIENCE
WHY YOU SHOULD ATTEND
To ensure that all objectives of the course matches yours, all PetroSync
programs are developed after intensive and extensive research
within the industry
PetroSync programs focus on your immediate working issues to ensure
that you are able to apply and deliver immediate results in real work
situations
Application and implementation of industry knowledge and
experience are the drivers for our course design, not theoretical
academic lectures
PetroSync training focuses on practical interactive learning tools and
techniques including case studies, group discussions, scenarios,
simulations, practical exercises and knowledge assessments during the
course. Invest a small amount of your time to prepare before attending
the course to ensure maximum learning
PetroSync follows a rigorous selection process to ensure that all expert
trainers have frst-hand, up-to-date and practical knowledge and are
leaders of their respective industrial discipline
SAVE COST IMPROVE PERFORMANCE REDUCE RISK
PetroSync understands that in current economic climate, getting an
excellent return on your training investment is critical for all our clients.
This excellent training can be conducted exclusively for your
organization. The training can be tailored to meet your specifc needs at
your preferred location and time.
We will meet you anywhere around the globe. If you like to know more
about this excellent program, please contact on +65 6415 4500 or email
[email protected]
IN-HOUSE SOLUTIONS
PROGRAM SCHEDULE
08:30 09:00 Registration (Day1)
09:00 11:00 Session I
11:00 11:15 Refreshment & Networking
11:15 13:00 Session II
13:00 14:00 Networking Bufet Lunch
14:00 15:30 Session III
15:30 15:45 Refreshment & Networking
15:45 17:00 Session IV
17:00 End of Day
ASME B 31.3 (Process Piping)
Scope and applicability
Service/Fluid Classifcation
Joint Quality Factors
Allowable stresses
Design for Internal Pressure
Design of permanent blanks
Impact testing for Low temperature service
Acceptance of Impact test results
Welding requirements-Preheat Temperatures
Post Weld Heat Treatment
Hardness Testing after PWHT
Inspection and testing
Non Destructive Examination Requirements
Acceptance Criteria
Leak testing-Hydrostatic
Leak testing-Pneumatic
Precautions during Pneumatic test
Service leak test
Thermal Expansion of Piping-Table C1
ASME B16.5 (Pipe Flanges and Flanged Fittings)
Overview of pipe fanges and fanged fttings
BENCH-MARK QUIZ
INTRODUCTION TO API 570 CERTIFICATION
BENCH-MARK QUIZ
INTRODUCTION TO API 570 C
DAY-1
ASME B16.5 (Pipe Flanges and Flanged Fittings)
Scope
Pressure Temperature Ratings
Materials
Dimensions
System pressure Test
ASME B16.5 (Pipe Flanges an
Overview of pipe fanges and fan
ASME B16.5 (Pipe Flanges a
Scope
Pressure Temperature Ratings
DAY-2
API 570 (Inspection, Repair, Alteration, and Rerating of
In-Service Piping Systems)
Scope & Defnitions
Owner/user inspection organization
API authorized piping inspector qualifcation and certifcation
Inspection and testing practices
Risk-based inspection
Preparation for inspection
Inspection for specifc types of corrosion and cracking
Types of inspection and surveillance
Thickness measurement locations
Thickness measurement methods
Inspection of welds in-service
Inspection of fanged joints.
API 570 (Inspection, Repair, Alteration, and Rerating of
In-Service Piping Systems)
Frequency and extent of inspection
Piping service classes
Inspection intervals
Extent of visual external and cui inspections
Inspection data evaluation, analysis, and recording
Corrosion rate determination
Maximum allowable working pressure determination
Repairs, alterations, and rerating of piping systems
Welding and hot tapping
Inspection of buried piping
Types and methods of inspection
Frequency and extent of inspection
Repairs to buried systems
Thickness measurement methods
Inspection of welds in-service
Inspection of fanged joints.
API 570 (Inspection, Repair,
In-Service Piping Systems)
DAY-3
Bandung, Indonesia | 2nd June 2014 - 6th June 2014
Perth, Australia | 21st July 2014 - 25th July 2014
ASME Boiler and Pressure Vessel Code Section IX
(Welding and brazing Qualifcations)
Review of a WPS and PQR
Determine if WPS and PQR are in compliance with ASME Sec. IX
Essential and Nonessential Variables
Determine that the number and type of mechanical tests are correct tests
Determine whether the results are acceptable
ASME Boiler and Pressure Vessel Code Section V
(Non-Destructive Examination)
Article 1, general requirements:
Article 2, radiographic examination
Article 6, liquid penetrant examination
Article 7, magnetic particle examination (yoke and prod techniques only)
Article 9, visual examination
Article 10, leak testing
API Recommended Practice 574
Inspection of piping, tubing, valves, and fttings
ASME Boiler and Pressure V
(Welding and brazing Quali
DAY-4
API RP 571 (Damage Mechanisms in the Refning Industry)
Brittle Fracture
Thermal Fatigue
Erosion/Erosion Corrosion
Mechanical Fatigue
Vibration Induced Fatigue
Atmospheric Corrosion
Corrosion Under Insulation (CUI)
Boiler Water Condensate Corrosion
Flue Gas Dew Point Corrosion
Microbiological Induced Corrosion (MIC)
Soil Corrosion
Sulfdation
Chloride Stress Corrosion Cracking (ClSCC)
Caustic Stress corrosion Cracking (Caustic Embrittlement)
High Temperature Hydrogen Attack (HTTA)
API Recommended Practice 577
Welding inspection and metallurgy
API Recommended Practice 578
Material verifcation program for new and existing alloy
piping systems
4 Hours API 570 FULL MOCKUP TEST
API Recommended Practice
Inspection of piping, tubing, valv
API RP 571 (Damage Mecha
Brittle Fracture
DAY-5
Uday B. Kale is an API570 authorized piping inspector. Currently
he is the technical director of M/s KUB Quality Services. He has
involved in inspection, welding and NDT projects in the Middle East,
Africa and India for over 15 years on ofshore production platform
and petrochemical refneries.
Mr. Uday is very well-versed in international Codes and Standards.
He performed and led the shutdown teams in performing NDE,
internal and external inspection of equipments in central process-
ing plant, ammonia plant, FCCU, SRU, SWS and amine treating units
for Code stamp facilities of ADCO, Qatar Petroleum, Oil India,
QAFAC, Banagas, Al Jubail Fertilizer Company.
He was the appointed plant inspector for BP (GUPCO) in asset
integrity management, who took charge of 9 ofshore production
complex, 75 Satellites and Onshore process units involving Close
Visual Inspection of piping, equipments, NDT co-ordination,
Baseline and Corrosion Monitoring. Furthermore, as an Inspector in
GASCO OAG pipeline project, he conducted and witnessed
Ultrasonic Examination of frst 50 production weld joints of pipeline
done by PWT (Pipe Welding Technology, GMAW).
INSTRUCTOR
Uday B. Kale (M. Eng. Mechanical)
Technical Director
KUB Quality Services
API 570 Authorized Piping Inspector
AWS Certifed Welding Inspector
CSWIP 3.1 Authorized Welding Inspector
ACCP Professional Level III (ASNT)
ASNT NDT Level III
BS EN 473 Level III
API 580 Risk Based Inspection Supplementary Certifcation
API 510 Authorized Pressure Vessel Inspector
API 580 Risk Based Inspection Supplementary Certifcation
API 653 Authorized Aboveground Storage Tank Inspector
SUMMARY OF PROFESSIONAL ACHIEVEMENT
Qatar Petroleum
BP - GUPCO (Egypt)
Oil India Limited
ADCO (Abu Dhabi)
ADGAS (Abu Dhabi)
ADMA (Abu Dhabi)
GASCO (Abu Dhabi)
QAFAC
Rosen Europe (The Netherlands)
Banagas (Bahrain)
TATA (India)
Al Jubail Fertilizer Company
Technip (Bahrain)
Equate Petrochemicals (Kuwait)
TUV Akadamie Middle East (UAE, Saudi Arabia and Qatar)
Inspection and Test Nigeria Ltd
Dacon Inspection Ltd
HBJ pipeline up-gradation projects
PARTIAL CLIENT /PROJECT LIST
With his extensive involvement in various projects, Mr. Uday is also
an enthusiastic and knowledgeable mentor, who has been a faculty
in training, examination, qualifcation and certifcation of API 570,
ASME B31.3, API653, welding and NDT in the Middle East, Africa and
Asia. He is a charted engineer with a Masters in Mechanical
Engineering.
API 570 Piping Inspector Course
2nd - 6th June 2014, Bandung, Indonesia | 21st - 25th July 2014, Perth, Australia
TERMS AND CONDITIONS
To Register
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PROGRAMME CONSULTANT
Contact : Cay Aagen
Email : [email protected]
Phone : +65 6415 4500
Fax : +65 6826 4322
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AMEX
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Conrmaon
API 570 Piping Course Package
Standard Price
2nd - 6th June 2014
Bandung, Indonesia
21st - 25th July 2014
Perth, Australia
Group Discount Early Bird
USD $ 3,300
SGD $ 2,995 SGD $ 2,795
USD $ 3,150
3 or more at 10%disc
from Standard Price and the
same organization at the
same time
Please checklist the package that you are attending!
- For Payment by Direct TelegraphicTransfer, client
has to bear both local and oversea bank charges.
- For credit card payment, there is additional 4%
credit card processsing fee.
All of our training courses are held in 4-5 star venues.
The training venues are carefully selected by their
location, training and their refreshment facilities. You
will only learn in comfortable and convenient
environments.
Hotel accommodation and travel cost are not included
in the registration fees. A special event hotel room rate
will be arranged with the hotel and a hotel room
reservation form will be provided upon confrmation of
your attendance.
VENUE
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DISCLAIMER
Please note that trainers and topics were confrmed at the
time of publishing; however, PetroSync may necessitate
substitutions, alterations or cancellations of the trainers or
topics. As such, PetroSync reserves the right to change or
cancel any part of its published programme due to
unforeseen circumstances. Any substitutions or alterations
will be updated on our web page as soon as possible.
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CANCELLATION POLICY
You may substitute delegates at any time as long as
reasonable advance notice is given to PetroSync. For any
cancellation received in writing not less than fourteen (14)
working days prior to the training course, you will receive a
credit voucher worth total transaction with less a SGD 200
administration fee and any related bank or credit card
charges.
Delegates who cancel less than fourteen (14) working days
of the training course, or who do not attend the course, are
liable to pay the full course fee and no refunds will be
granted.
CERTIFICATE OF ATTENDANCE
70% attendance is required for PetroSync's Certifcate of
Attendance.
* To enjoy the ofer, full payment must be made before the deadline.
* For 5 or more delegates, please inquire for more attractive package.
* Prices include lunches, refreshments and training materials. Discounts cannot be combined with other
promotional ofers.
* Important: Please note that registration without payment will incur a SGD 200 administration fee.