Blanchard grinding is a rotary surface grinding technique that quickly removes material from large parts using a grinding wheel mounted on a vertical spindle that moves counter to a magnetic chuck holding the workpiece. It can achieve high tolerances of ±0.001" with surface finishes down to 16 Ra. While typically used on ferrous metals held by magnetic chucks, it can also grind non-ferrous materials and plastics using vacuum chucks. Blanchard grinding is well-suited to machining large parts in production runs due to its ability to uniformly grind multiple parts simultaneously.
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Blanchard Grinding
Blanchard grinding is a rotary surface grinding technique that quickly removes material from large parts using a grinding wheel mounted on a vertical spindle that moves counter to a magnetic chuck holding the workpiece. It can achieve high tolerances of ±0.001" with surface finishes down to 16 Ra. While typically used on ferrous metals held by magnetic chucks, it can also grind non-ferrous materials and plastics using vacuum chucks. Blanchard grinding is well-suited to machining large parts in production runs due to its ability to uniformly grind multiple parts simultaneously.
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Blanchard Grinding
Blanchard Grinding, technically referred to as Rotary Surface Grinding, quickly
removes stock from one side of a parttypically a part too large to be Double-Disc Ground is Blanchard ground. In a Blanchard grinding machine, the grinding wheel is mounted on a vertical spindle, and moves in a direction counter to the rotation of the magnetic chuck. Before grinding, surfaces should be relatively even, without any significant protrusions. Using significantly greater horsepower than other grinding methods, Blanchard Grinding removes large amounts of stock quickly and efficiently. Dimensional tolerances to .001", parallelism to .001", and flatness to .001" are achievable on Blanchard Grinders. Most Blanchard Grinding operations is able to provide parts with surface finishes to 16 Ra. Typically, ferrous metals are subjected to the Blanchard grinding process, since the part is often held in place by a magnetic chuck as it is ground. It is, however, possible to use Blanchard grinding on non-ferrous metals and even plastics, but production rates tend to be lower and costs are higher (due to added setup time). Using vacuum chucks, even thin, hard to hold configurations can be Blanchard Ground. Due to the design and operation of a Blanchard grinding machine, it will grind different work pieces to a uniform size, a benefit for extensive production runs. Blanchard Grinding is ideal for large parts such as rotary tables, mold plates, and vacuum chambers, and machine housings. Blanchard Grinding adds size versatility, eliminates mis- matches, and speeds turnaround time on large parts when compared to flycutting. This method provides a considerable time savings over surface grinding as well. Pre- machining costs and turnaround time can be reduced by simultaneously Blanchard Grinding multiple parts. Multiple part grinding, along with cutting a large, Blanchard Ground blank into smaller parts, provides uniform part-to-part thickness tolerances and surface finishes at a lower unit cost.
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