The document discusses different contracting strategies used in the oil and gas industry, including:
1) Engineering, Procurement and Construction (EPC) contracts, which involve a single contractor responsible for engineering, procurement, construction, and handover of the completed project. This transfers most risk to the contractor but results in higher prices.
2) EPC with Long Lead Items contracts where the owner procures long lead materials before contracting to shorten the schedule but takes on more risk and coordination responsibilities.
3) Engineering, Procurement and Construction Management (EPCM) contracts where an engineering firm provides management services while the owner retains most risks and responsibilities by directly contracting other work.
4) Progressive Lump Sum contracts that
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3R Schramm Nov09
The document discusses different contracting strategies used in the oil and gas industry, including:
1) Engineering, Procurement and Construction (EPC) contracts, which involve a single contractor responsible for engineering, procurement, construction, and handover of the completed project. This transfers most risk to the contractor but results in higher prices.
2) EPC with Long Lead Items contracts where the owner procures long lead materials before contracting to shorten the schedule but takes on more risk and coordination responsibilities.
3) Engineering, Procurement and Construction Management (EPCM) contracts where an engineering firm provides management services while the owner retains most risks and responsibilities by directly contracting other work.
4) Progressive Lump Sum contracts that
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PIPELINE TECHNOLOGY
33 3R international Special-Edition 1/2010
Contracting strategies in the oil and gas industry By Carolin Schramm, Alexander Meiner, Gerhard Weidinger Engineering, Procurement and Construction (EPC) In an Engineering, Procurement and Con- struction (EPC) contract, a single-point con- tract is awarded which comprises, as the name implies, engineering, procurement and construction activities. This contract approach includes the entire supply of materials and equipment, all de- sign, engineering, procurement, construction and installation works as well as commission- ing, start-up, training, acceptance and testing activities. Thus, all necessary tasks ready for operating and handing over a turnkey sys- tem to the owner. The EPC contractor provides the owner with a single point of responsibility, communica- tion and coordination related to the major activities involved. He is obligated to deliver a complete facility or plant for a firm contract price and guaranteed date [1], meeting the required performance levels according to the owners requirements. Due to a single point of responsibility and the award of an all-encom- passing contract, almost all risk is allocated and transferred from owner to contractor. This fact and the possible consequences are likely to result in high contract prices which include contingencies and mark-up to hedge against risks such as, performance, cost in- crease, time extension and potential loss. The owners task is to administer the contract management in terms of his contractual re- lationship to the EPC contractor as well as interface management which includes the management of communication, coordination and responsibility across a common bound- ary between several independent entities (Fig. 1). However, the major administrational effort and accompanying costs rest with the EPC contractor [2]. The EPC contractor has to deal with the owner and also a large number of sub-entities during the execution of the contract. The contractor has to ensure that these entities comply with the conditions stipulated and adhere to deliv- ery times and requirements. Through the numerous agreements and par- ties, it is vital that the interfaces arising are harmonised with each other properly. Inter- face problems are often generated by coor- dination and communication problems, e.g. due to overlapping communication channels or gaps, discrepancies or lack of clarity con- cerning responsibilities. In an EPC contract, the point where the re- sponsibility of the owner ends and that of the EPC contractor starts is defined exactly. At this point (award of contract and its accept- ance), almost the entire risk is allocated from owner who is no longer involved in the project execution, to a contractor who assumes full responsibility for the realisation of the project (Fig. 2). So, the project can largely be divided into two fields of responsibility: the phase of Oil and gas projects are currently characterised by increasing project complexity, different size and intensified international involvement. Therefore, it is difficult to meet the project objectives and challenges in terms of timely completion, costs, quality and revenue. The process and the character of contracting and awarding a project contract appropriately in early project stages are important for the future course and consequently the success of the project. Contracts are, in essence, tools for allocation of tasks, responsibilities and risks. It is a prin- ciple of contracting that the party who controls risk should carry the risk. However, more than this is needed. A contractor will often carry a risk whether he controls it or not but at a price. Is this the best solution? Is a shared risk a better approach? The contracting strategy shall take into account i) the desired allocation of risks, ii) division of responsibilities, iii) interfaces, iv) market situation, v) splitting of works and services be- tween the concerned parties, vi) time constraints. The selection of the contracting strategy is the key factor which determines the entire project realisation. Therefore an awareness and knowledge of the specific characteristics of possible approaches is essential. In the following, four basic strategies are presented: EPC, EPC with Long Lead Items, EPCM and Progressive Lump Sum (PLS). Fig. 1: EPC Contract Structure schramm.indd 33 18.11.09 13:03 PIPELINE TECHNOLOGY 34 3R international Special-Edition 1/2010 material and equipment with long delivery periods before the EPC contract is awarded. Long lead items, are material or equipment that cannot be purchased or manufactured within the available or desired time frame between EPC contract award and the require- ment of these items on site. Thus, once the delivery times are known, it is apparent that an EPC contractor, who is to be awarded a contract at a later stage, cannot procure these items in time. In such a case an EPC with LLIs contract approach can be chosen. The EPC with LLIs set-up diversifies from a traditional EPC approach mainly with respect to the overall project schedule and the con- tractual organisation in the pre-EPC-contract phase (Fig. 4). The long lead items which have been pro- cured by the owner, before the EPC contract has been awarded, are either handed over after delivery or the contract for delivery en- tered into by the owner is novated to the EPC contractor. The transferred items have to be incorporated in the EPC contractors planning and execution process. The overall project schedule is affected by ac- celerated and advanced activities (in contrast to the traditional EPC approach) due to an early procurement phase. Key Characteristics: Shortened overall project schedule Procurement cost savings in LLIs Procurement risk and selection of vendors lies with owner Risk of non-compliance of goods to the project purpose Higher co-ordination, communication and contract management efforts, increase of interfaces The idea of splitting responsibilities and trans- ferring disciplines and activities to specialised contractors is indicated by the following strat- egy. owners responsibility and the phase of con- tractors responsibility. Due to the fact that a single-point contract is awarded and nearly all responsibility rests with the EPC contractor, the coordination of the several activities and interfaces is re- duced in its complexity. In any EPC type contracting model the owner has to manage the project either by his own resources or by awarding these services to a Project Management Consultancy (PMC) contractor. Such services can comprise consultation, advice, and supervision and assistance of the owner in defining the scope, contract tendering, evaluating and award, scheduling and determining funding needs. PMC contractor provides resources to manage the project and delivers effective contract management to fulfil the stipulated aims and objectives [3]. The PMC is solely under a direct contractual agreement with the owner and therefore he has to maintain a professional and neutral distance from the EPC contractor (Fig. 3). Key Characteristics: Single point of responsibility for perform- ance of the works, communication and co-ordination remains with EPC contrac- tor Guaranteed completion date, perform- ance and rm contract price Clear division of obligations and liabilities High contract price due to mark ups; con- tract price may be inated as the EPC contractor is assuming most of the risk Negative impact on schedule due to com- paratively long tendering period of EPC contract and due to the initial engineer- ing phase Full dependence upon one contractor Engineering, Procurement and Construction with Long Lead Items (EPC with LLIs) Within the scope of an Engineering, Procure- ment and Construction approach with prioriti- sation on long lead items, the owner procures Fig. 2: EPC - Qualitative Time Schedule Fig. 3: PMC Contract Structure schramm.indd 34 18.11.09 13:03 PIPELINE TECHNOLOGY 35 3R international Special-Edition 1/2010 Contractual, schedule, cost and technical risk rests almost entirely with the owner High effort, coordination and communica- tion due to interfaces and multiple con- tracts Complex contract build-up potential gaps in risk allocation or missing but required works and services Progressive Lump Sum (PLS) In a Progressive Lump Sum (PLS) contract, a contracting strategy, mostly an EPC contract, is combined with a specific approach on re- muneration. The remuneration, i.e. the contract price is generally estimated on a lump sum basis, but the entire project contract (mostly an EPC contract) itself is broken down into several sequential lump sum contracts. The entire project is separated into pre-agreed stages, which are awarded on a lump sum basis within the scope of an EPC contract. At the commencement, within project plan- Engineering, Procurement and Construction Management (EPCM) In an Engineering, Procurement and Con- struction Management (EPCM) contract, an engineering company is contracted to provide engineering, procurement and construction management services. The EPCM contractor will assist the owner to manage the entire project. Under this profes- sional service contract, the project is largely owner managed and therefore the cost risk is borne and control is executed by the owner and less by EPCM contractor [4]. The owner has the opportunity to influence the EPCM contractors business outcome due to direct integrated relationships. The EPCM contractor develops the de- sign, executes the procurement process and is the representative on behalf of the owner and manages all contracts and the construction process under its name. Furthermore the contractor assists in all negotiations to create direct contractual relationships between the owner and the construction contractors and the major material suppliers. The owners task is to conclude, co-ordinate, execute and to administer the contracts. For that reason, the owner ought to have an experienced in-house team to check and to approve the EPCM contractors managing of these complex contracts (Fig. 5). The cost risk for the project is borne by the owner, any cost overruns and savings are usually to the account of the owner. Hence, it is crucial that the terms of the contracts are properly co- ordinated with one another, protect the inter- ests of the owner and that the risk is allocated to the appropriate party. Key Characteristics: Overall control, in owners hands No mark-up due to shared contract risk Competitive market prices for deliveries, all material, equipment and works, cost advantages remain with the owner Fig. 4: EPC with LLI - Qualita- tive Time Schedule Fig. 5: EPCM Contract Structure schramm.indd 35 18.11.09 13:03 PIPELINE TECHNOLOGY 36 3R international Special-Edition 1/2010 owners existing organization and resources Due to the complexity of oil and gas projects, the selection of an appropriate contracting strategy demands great responsibility (in respect of time, budget, out-come/success) and experience by the decision-making units (top project management and top procure- ment management) and therefore represents a fundamental and decisive task. Bibliography [1] Mallesons Stephen Jaques. 2004. EPC Con- tracts - Oil and Gas Sector. www.mallesons.com [2] Project Management Institute. 1987. Project Management Body of Knowledge Glossary of Terms. Pennsylvania: Project Management Institute Inc. [3] Mott McDonald. 2008. Project Management for Oil and Gas. www.mottmac.com [4] Loots, P. and Henchie, N. 2007. Worlds Apart: EPC and EPCM Contracts: Risk issue and allo- cation. London: Mayer Brown. www.mayer- brown.com Authors: Dipl. Wirtsch.-Ing. (FH) Carolin Schramm Procurement Engineer ILF Consulting Engineers, Munich Germany
For further information on the project or the services available from ILF, please contact: Dipl.-Ing. Gerhard Weidinger ILF Consulting Engineers Dep. Head Procurement, Munich, Germany
Phone: +49 89 255594 0 Fax: +49 89 255594 144 e-mail: [email protected] ning, a cost estimate for the entire project is generated. After this, the first pre-agreed stage, e.g. (detailed design) is awarded to an EPC contractor, with the intention to award the succeeding stages to this EPC contractor as well. After completion of every pre-defined stage or milestone, the contract price for the next stage is renegotiated and re-evaluated and is adapted by means of cost estimate or proposal whose accuracy becomes incre- mentally more precise through the increased project process and project cost knowledge. This means that each contract is based on lump sums and on the preceding cost esti- mate. In this way, the overall contract price for the entire EPC project is progressively adjusted for variations and changes in scope and extent and so, the incremental contract values are much closer to the actual costs incurred. The contract price will be progres- sively converted from a target price into a lump sum contract. Alternatively the contract price will be con- verted from an initial reimbursable price to a lump sum contract price. Thereby, this entity contains the advantages of a traditional lump sum contract with mini- mal risk for claims without defining and de- termining the scope of the project in its initial project phases as is the case in a traditional EPC approaches. Key Characteristics: Flexible approach concerning nal deni- tion of the detailed project, termination of project or change of EPC contractors Reduced risk for claims and additional costs, cost transparency and price secu- rity Progressive price and scope adjustment, reduced cost risk due to dened mark-ups Increased effort due to renegotiation and generic co-ordination Other characteristics as per normal EPC contract Summary The selection of the contracting strategy re- flects the desired risk allocation and the objec- tive and purpose that the project owner wants to achieve. Therefore, the specific features and factors of the project have to be analysed and compared with the characteristics of the respective strategy in order to decide which solution is the most appropriate. The link between the parties involvement in a project, willingness to assume risk and the selected contracting strategy is illustrat- ed in Figure 6. The level of involvement and risk and a subsequent contracting strategy varies between the two extremes of largely with the owner or largely with the contractor. The key factors for such a decision can be listed as follows: type, location and size of project risk allocation between owner and con- tractor division of responsibilities interfaces market situation splitting of works and services between the concerned parties project time constraints Fig. 6: Extent of Involvement and Risk Structure schramm.indd 36 18.11.09 13:03