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6 - APPENDIX 19 - 24 Instrument Installation Procedure Checklist

This document contains several checklists for inspecting and testing instrumentation and control systems as part of a glycol reboiler installation project. The checklists include items for verifying instrument installation and calibration, loop checks, controller tuning, discrete I/O validation for a PLC, and signed off inspection results.

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Edha Ali
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393 views9 pages

6 - APPENDIX 19 - 24 Instrument Installation Procedure Checklist

This document contains several checklists for inspecting and testing instrumentation and control systems as part of a glycol reboiler installation project. The checklists include items for verifying instrument installation and calibration, loop checks, controller tuning, discrete I/O validation for a PLC, and signed off inspection results.

Uploaded by

Edha Ali
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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No.

Pass
(P/F)
1.
2.
3.
4.
5.
6.
7.
8.
9.
State PLCInput
Pass
(P/F)
LocalHMI
Page1of1
INSRTUMENTATIONSWITCHCHECKLIST
Blockanddrainvalves
Pneumatic/hydraulictubingleaktested
Alarm
StateChecklist
DCS
Wiringcorrect
Drawingsmarkedupasbuilt
HMIGraphicsymbolandtagcorrect
StateDescription
Project
Facility:
Area:
ProjectName:
Contract/PONO:P12A/CO/GO35
Instrument
InspectionChecklist
Description:
Model: SerialNumber:
Tag:
Manufacturer:
Heattracing/insulation/instrumenthousing
Comments ItemtobeInspected
InstrumenttypeandclassperP&IDandspecification
Instrumenttag(s)installedandcorrect
Installationofsensorcompleteandcorrect

Comments:
Company

On Off
On Off
Date(yyyy/mm/dd)
PetronasCarigali
Sdn.Bhd
Witnessedby
Testedby
TurcompEngineering
ServicesSdn.Bhd
TimeDelay

Name Signature
N/A
0
1
Actual
TimeDelay
Pass
(P/F) (incl.units)
ActualTripPoint Setpoint
Calibration
01
10
SetpointTripPoint
Transition
(incl.units)
PONo:P12A/CO/G035
GlycolReboilerInstrumentInstallationWorkProcedure

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420mAModbusOther.
010V EthemetIP
No.
Pass
(P/F)
1.
2.
3.
4. Blockanddrainvalves
P ti / h d li t bi l k t t d
Area: Contract/PONO:P12A/CO/GO35
Instrument
Tag: Description:
Installationofsensorcompleteandcorrect
Range:
Output
INSRTUMENTATIONSWITCHCHECKLIST
Page1of2
Project
Facility: ProjectName:
InstrumenttypeandclassperP&IDandspecification
Instrumenttag(s)installedandcorrect
Manufacturer: Model: SerialNumber:
InspectionChecklist
ItemtobeInspected Comments
Instrument
Tag: Description:
Manufacturer: Model: SerialNumber:
Units:
Design
5.
6.
7.
8.
9.
10.
Drawingsmarkedupasbuilt
HMIGraphicsymbolandtagcorrect
Pneumatic/hydraulictubingleaktested
Heattracing/insulation/instrumenthousing
Wiringcorrect
Impulselinespressuretested
PONo:P12A/CO/G035
GlycolReboilerInstrumentInstallationWorkProcedure

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Pass
(P/F)
Notes:
1. Attachfactorycalbrationformsforallinstrumentswhereprovidedand/orspecified.
2. Provideinstrumentparametersforeachparameterchangedfromthefactorydefault.
Comments:
TransmitterDisplay
TransmitterOutput
ProcessDisplay
PLC
HMI
TransmitterDisplay
TransmitterOutput
ProcessDisplay
PLC
HMI
TransmitterDisplay
TransmitterOutput
ProcessDisplay
PLC
HMI
Page2of2
SignalValidation
Input
Signal
Location DesignValue ActualValue Error(%)
INSRTUMENTATIONTRANSMITTERLOOPCHECKLIST
Company
Witnessedby
PetronasCarigali
Sdn.Bhd
Name Signature Date(yyyy/mm/dd)
Testedby
TurcompEngineering
ServicesSdn.Bhd
PONo:P12A/CO/G035
GlycolReboilerInstrumentInstallationWorkProcedure

Rev0
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No.
Pass
(P/F)
1.
2.
3.
4.
5.
6.
Pass
(P/F)
ActuatortypeandclassperP&IDandspecification
Instrumenttag(s)installedandcorrect
Installationofactuatorcompleteandcorrect
wiringcorrect
Instrument
Tag: Description:
Manufacturer: Model: SerialNumber:
InspectionChecklist
ItemtobeInspected Comments
Area: Contract/PONO:P12A/CO/GO35
MODULATINGCONTROLDEVICECHECKLIST Page1of1
Project
Facility: ProjectName:
0%
50%
PLCOutput
FieldDevice
PLCOutput
Drawingsmarkedupasbuilt
HMIgraphicsymbol,tagandunitscorrect
ControlValidation
Location DesignValue ActualValue Error(%) ControlOutput
Notes:
1. Attachfactorycalbrationformsforallinstrumentswhereprovidedand/orspecified.
2. Provideinstrumentparametersforeachparameterchangedfromthefactorydefault.
Comments:
Company
Witnessedby
PetronasCarigali
Sdn.Bhd
Name Signature Date(yyyy/mm/dd)
Testedby
TurcompEngineering
ServicesSdn.Bhd
50%
100%
FieldDevice
PLCOutput
FieldDevice
PONo:P12A/CO/G035
GlycolReboilerInstrumentInstallationWorkProcedure

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No.
Pass
(P/F)
1.
2.
3.
4.
5.
6.
7.
8.
Notes:
1. Attachprintoutsoftrendsofvaroustests,withfinalPIDtuningvalues.
Project
Facility: ProjectName:
Area: Contract/PONO:P12A/CO/GO35
ControllerLoop
Tag: Description:
TestChecklist
PIDCONTROLLERCHECKLIST Page1of1
ItemtobeInspected
StartupTest
Inputsignalpositivebumptest
Inputsignalnegativebumptest
Bumplessautomanualcontroltransition
Manualoutputcapability
Bumplessmanualautocontroltransition
Comments
HMIgraphicsymbols,tagandunitscorrect
HMIequipmentfaceplatecorrect
FinalPIDTuningValues
P: I: D:
Comments:
Company Name Signature Date(yyyy/mm/dd)
Testedby
TurcompEngineering
ServicesSdn.Bhd
Witnessedby
PetronasCarigali
Sdn.Bhd
PONo:P12A/CO/G035
GlycolReboilerInstrumentInstallationWorkProcedure

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Pt State StateDesc.
PLC
Input
DCS
Pass
(P/F)
0
1
0
1
0
1
0
1
0
1
0

OnOff
N/A
OnOff

PLCDISCRETEINPUTCHECKLIST Page1of2
Project
Alarm Tag Description
Facility: ProjectName:
Area: Contract/PONO:P12A/CO/GO35
PLC
PLCID:
Rack:
Description:
Slot:
Local
HMI
OnOff
N/A
OnOff
On Off
OnOff
N/A
OnOff
OnOff
N/A
OnOff
OnOff
N/A
OnOff

0

1

0

1

0

1

0

1

0

1

0

1

0

1

On Off
N/A
OnOff
OnOff
N/A
OnOff

OnOff
OnOff
OnOff
N/A
OnOff
OnOff
OnOff
N/A
OnOff
OnOff
N/A
N/A
OnOff

OnOff
N/A

PONo:P12A/CO/G035
GlycolReboilerInstrumentInstallationWorkProcedure

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0

1

0

1

0

1

0

1

Comments:
PLCDISCRETEINPUTCHECKLIST Page2of2
OnOff
OnOff
OnOff
OnOff
N/A
N/A
OnOff
OnOff
N/A
OnOff
OnOff
N/A
Company
Witnessedby
PetronasCarigali
Sdn.Bhd
Name Signature Date(yyyy/mm/dd)
Testedby
TurcompEngineering
ServicesSdn.Bhd
PONo:P12A/CO/G035
GlycolReboilerInstrumentInstallationWorkProcedure

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Pt State StateDesc.
PLC
Input
DCS
Pass
(P/F)
0
1
0
1
0
1
0
1
0
1
0

Tag Description
Local
HMI
Alarm
OnOff
N/A
Facility: ProjectName:
Area: Contract/PONO:P12A/CO/GO35
PLC
PLCID: Description:
Rack: Slot:
PLCDISCRETEOUTPUTCHECKLIST Page1of2
Project
OnOff
N/A
OnOff
OnOff
N/A
OnOff
OnOff
N/A
OnOff
OnOff
OnOff
N/A
OnOff
On Off
0

1

0

1

0

1

0

1

0

1

0

1

0

1

OnOff
N/A
OnOff
OnOff
N/A
OnOff
OnOff
N/A
OnOff
On Off
N/A
OnOff
OnOff
N/A
OnOff
OnOff
N/A
OnOff
OnOff
N/A
OnOff
PONo:P12A/CO/G035
GlycolReboilerInstrumentInstallationWorkProcedure

Rev0
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0

1

0

1

0

1

0

1

Comments:
PLCDISCRETEOUTPUTCHECKLIST Page2of2
OnOff
N/A
OnOff
OnOff
N/A
OnOff
OnOff
N/A
OnOff
OnOff
N/A
OnOff
Company
Witnessedby
PetronasCarigali
Sdn.Bhd
Name Signature Date(yyyy/mm/dd)
Testedby
TurcompEngineering
ServicesSdn.Bhd
PONo:P12A/CO/G035
GlycolReboilerInstrumentInstallationWorkProcedure Rev0
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