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Double Pipe Heat Exchanger

The document provides observation data for a heat exchanger including temperatures, mass flow rates, and material properties for both the hot and cold streams. It also lists dimensions for the 12-foot hairpin tube-in-tube heat exchanger. Calculations are shown for heat transfer coefficients, pressure drops, and overall heat transfer coefficient for the exchanger.

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Umair Fareed
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323 views3 pages

Double Pipe Heat Exchanger

The document provides observation data for a heat exchanger including temperatures, mass flow rates, and material properties for both the hot and cold streams. It also lists dimensions for the 12-foot hairpin tube-in-tube heat exchanger. Calculations are shown for heat transfer coefficients, pressure drops, and overall heat transfer coefficient for the exchanger.

Uploaded by

Umair Fareed
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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OBSERVATION

process conditions:

temp differences:
mass flowrates:

HOT
T1=
T2=
flowrate=
dT=
T.avg=
W=

86
82.4
94
3.6
84.2
5864.096

dF
dF
ft^3/hr
dF
dF
lb/hr

COLD
t1=
t2=
flowrate=
dt=
t.avg=
w=

71.6
73.4
39
1.8
72.5

dF
dF
ft^3/hr
dF

properties:
HOT
density=
viscosity=
th. conductivity=
sp. Heat=

COLD
62.384
2.178
0.353
1

lb/ft^3
lb/ft.hr
btu/hr.ft2.dF/ft
btu/lb.dF

62.384
2.42
0.35
1

EXCHANGER DATA
12-ft hairpin of 3- by 1-in. IPS
inner pipe ID=
inner pipe OD=
inner flow area=
surface area=

d=
d1=

1.049
1.32
0.864
0.344

outer pipe ID=


outer flow area=

d2=

3.068 in=
7.38 in2=

Length of hairpin=
No. of hairpins=
HEAT BALANCE
hot:

cold:

n=

in=
0.087417 ft
in=
0.11 ft
in2=
0.006 ft^2
ft^2/linear ft

20 ft=
1

Q=
Q=

W.C.dT
21110.75 btu/hr

w=
w=

Q/C.dT
11728.19 lb/hr

dT.lmtd=
dT.lmtd=

(dT1-dT2)/ln(dT1/dT2)
11.67689 dF

TEMPERATURE

0.255667 ft
0.05125 ft2
40 ft

lb/ft^3
lb/ft.hr
btu/hr.ft2.dF/ft
btu/lb.dF

CALCULATION
HOT: WATER IN INNER PIPE
1. flow areas:
ft^2

A1=

2. mass velocities:
lb/hr.ft2
Reynolds Nos:

Gh=

COLD: WATER IN ANNULUS


0.006

A2=
De=

0.04525
0.484231

977349.3

Gc=

259186.6

Re=

39227.1

Re=

51862.09

3. Jh factors:

Jh=

110

Jh=

150

Prandtl Nos:

Pr=
Pr^1/3=

6.169972
1.83412

Pr=
Pr^1/3=

6.914286
1.905091

4. film coefficients:
btu/hr.ft2.dF/ft

hi=

814.7059

ho=

206.5486

hio=

647.4443

Uc=

156.5923

Equivalent Dia=

CLEAN COEFFICIENT

DESIGN COEFFICIENT
Design:

A=

0.344 x

Q=
Ud=

Ud.A.dTlmtd
Q/A.dTlmtd

Ud=

131.3887

Rd=

1/Ud-1/Uc
0.001225

DIRT FACTOR

40 =

13.76 ft2

PRESSURE DROP
friction factor=

f=

0.0034+0.264/Re^0.42

HOT: WATER IN INNER PIPE


1. Reynolds Nos:

2. friction factor:

Re=

f=

COLD: WATER IN ANNULUS


39227.1

0.006507

eq. dia=

De'=

Re'=

15601.17

f=

0.007976

0.145667 ft

3. Pressure drop
dF.p=
dF.p=
dP.p=
dP.p=

4fGh^2L/2gp^2D

dF.a=

3.496493

dF.a=

dF.p*density/144
1.514759 psi

4fGc^2L/2gp^2De'
0.180889

fitting losses
V=
1.154082 f/sec
dF.t=
dF.t=
dP.a=
dP.a=

n.V^2/2g
0.020682 ft

(dF.a+dF.t)*density/144
0.087325 psi

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