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Control Valve - HELP!
BASIS: Control Valve Key Equations, ISA-75.01-1985 (R1995) formerly ISA-S75.01-1985 (R1995)
NOTE: Always begin a new case by retrieving the original file. Direct entry of data in cells that
originally contain table lookups could cause functions to be lost, or incorrect calculations.
I format cells requiring entry colored RED; calculated values are black.
1.) Select the appropriate worksheet for the calculation needed.
2.) Enter instrument (control valve) identification at [C4].
3.) Enter fluid by using [=], then going to fluid name in the gas or liquid tables, and double-clicking the mouse
or high-lighting and hitting ther [return key]. Fluid specifics will be returned via lookup tables. For fluids
NOT in my tables enter values in the appropriate cells.
4.) Enter Cv values as appropriate for Process Safety Calculations these values should be the 100% open
value as found in the control valve specification or from the vendors literature.
Print out using direct Excel commands. This application is provided by Chemical
Engineers Resource Website, visit @ for additional selections.
Print out using direct EXCEL commands.
[email protected]
CONTROL VALVES - find flow, pressures known
The originator of these spreadsheet(s) specifically excludes all warranties, expressed or
implied, as to the accuracy of the data and other information set forth and assumes NO
liability for any losses or damage resulting from the use of the materials or application of
the data.
Consistent with GOOD ENGINEERING PRACTICE, the burden rests with the USER of these
spreadsheets to review ALL calculations, and assumptions. The USER IS FULLY
RESPONSIBLE for the results or decisions based on calculations.
This Spreadsheet Requires MACROS to be ENABLED to ASSURE proper operation. See the
Workbook Help Sheet for Additional Instructions on Use.
<<<<<<<< Psafety January 2001, by Don Coffman >>>>>>>>
cheresources.com
control valve - ISA Psafety January 2001
04/11/04
VALVE : 1-1/4" FCV
VALVE TYPE :
FLUID : STEAM
C
v
=
47 Mw = 18.02 mol. weight
valve ID = 1.250 in k = 1.314451
pipe ID = 2.000 in v1 = 11.996933 ft
3
/lb
P1 - in = 20 psig
P1
a
=
34.7 psia
P2 - out = 16.5 psig
P2
a
=
31.2 psia
temp. = 258.25991 F
T1
a
=
718.3 R
P = 3.5 psi Z = 1.000
W = 19.3 F
p
C
v
P1
a

Y ( P/ P1
a
Mw / T1
a
Z

)
0.5
Determine Fp
Fp = [( K C
v
2
/ 890 d
4

) + 1]
- 1/2
reducer, K
1
=
0.424
increaser, K
2
=
0.371
Fp = 0.904 K = 0.795
Determine Y
Y = 1-x/(3 * F
k
* x
T
..or..x
TP
x
t
=
0.1500
Y = 0.737955
x
TP
=
0.1367
Calculation
W = 19.3 F
p
C
v
P1
a

Y ( P/ P1
a
Mw / T1
a
Z

)
0.5
W = 1056 lb/hr of steam
Ball / Standard Port (dia app 0.8d) - Either
ISA - Control Valve - Compressible Fluid; Flow of Gas or Vapor
control valve - ISA Psafety January 2001
04/11/04
VALVE : 32-mm FCV
VALVE TYPE :
FLUID : STEAM
C
v
=
47 Mw = 18.02 mol. weight
valve ID = 31.75 mm k = 1.3
pipe ID = 50.8 mm v1 = 0.7490489 m
3
/kg
P1 - in = 1.378952 barG
P1
a
=
2.378952 barA
P2 - out = 1.137635 barG
P2
a
=
2.137635 barA
temp. = 125.69499 C
T1
a
=
398.8 K
P = 0.241317 bar Z = 1.000
W = 94.8 F
p
C
v
P1
a

Y ( P/ P1
a
Mw / T1
a
Z

)
0.5
Determine Fp
Fp = [( K C
v
2
/ 0.00214 d
4

) + 1]
- 1/2
reducer, K
1
=
0.424
increaser, K
2
=
0.371
Fp = 0.904 K = 0.795
Determine Y
Y = 1-x/(3 * F
k
* x
T
..or..x
TP
x
T
=
0.1500
Y = 0.733732
x
TP
=
0.1368
Calculation
W = 94.8 F
p
C
v
P1
a

Y ( P/ P1
a
Mw / T1
a
Z

)
0.5
W = 476 kg/hr of steam
ISA - Control Valve - Compressible Fluid; Flow of Gas or Vapor
Ball / Standard Port (dia app 0.8d) - Either
control valve - ISA Psafety January 2001
VALVE : FV-5501; DEAERATOR FEEDWATER
VALVE TYPE :
FLUID : WATER
valve ID = 1.250 in
C
v
=
20
pipe ID = 2.000 in

1
=
57.42073
lb/ft
3
P1 - in = 20 psig
P1
a
=
34.7 psia
P2 - out = 16.5 psig
P2
a
=
31.2 psia
P =
3.5 psi


=
0.2008491 centistokes
temp. = 298 F
Determine Fp
Fp =
[( K C
v
2
/ 890 d
4

) + 1]
- 1/2
reducer, K
1
=
0.424
increaser, K
2
=
0.371
Fp = 0.4361633 K = 0.795
Determine Re
v,
F
r
, & q
t

F
d
=
1.00
Re
v
=
819,884
F
L
=
0.90
F
r
=
1.00
q
t
=
39.01
Predicted Flow Rate W =
F
r
q
t
W = 39.005151 gpm
Globe Single Port / Characterized Cage - Open
ISA - Control Valve - Incompressible Fluid; Flow of Nonvaporizing Liquid
control valve - ISA Psafety January 2001
VALVE : FV-5501; DEAERATOR FEEDWATER
VALVE TYPE :
FLUID : WATER
valve ID = 31.75 mm
C
v
=
20
pipe ID = 50.8 mm

1
=
920.204
kg/m
3
P1 - in = 1.378952 barG
P1
a
=
2.378952 barA
P2 - out = 1.137635 barG
P2
a
=
2.137635 barA
P =
0.241317 bar


=
0.2008491 centistokes
temp. = 147.77778 C temp. = 298 F
Determine Fp
Fp =
[( K C
v
2
/ 0.00214 d
4

) + 1]
- 1/2
reducer, K
1
=
0.424
increaser, K
2
=
0.371
Fp = 0.4362093 K = 0.795
Determine Re
v,
F
r
, & q
t

F
d
=
1.00
Re
v
=
819,779
F
L
=
0.90
F
r
=
1.00
q
t
=
39.00
Predicted Flow Rate W =
F
r
q
t
0.227
W = 8.85 m
3
/hr
Globe Single Port / Characterized Cage - Open
ISA - Control Valve - Incompressible Fluid; Flow of Nonvaporizing Liquid
control valve - ISA Psafety January 2001
VALVE : PCV-950008; DESUPERHEAT SPRAY FROM FEEDWATER
VALVE TYPE :
FLUID : Water
valve ID = 4.000 in
C
v
=
90
pipe ID = 6.000 in
G
f
=
0.998 sp. wt.
P1 - in = 200 psig
P1
a
=
214.7 psia
P2 - out = 124 psig
P2
a
=
138.7 psia
P = 76 psi temp. = 70 F
Determine F
LP

F
L
=
0.80
inlet reducer, K
i
=
0.401
F
LP
= F
L
[( K
i
F
L
2
C
V
2
/ 890 d
4

) + 1]
- 1/2
F
LP
=
0.3963814
Determine Re
v,
F
r
, & q
t

p
v
=
0.36 psia
p
c
=
3198.72
F
F
=
0.96
p
vc
=
0.344107
Predicted Flow Rate
q
max
=
1.00
F
LP
C
v
[( p
1
- p
vc )
/ G
f
]
0.5
q
max
=
522.8272 gpm
Angle / Characterized Cage - Close
ISA - Control Valve - Incompressible Fluid; Choked Flow of Vaporizing Liquid
control valve - ISA Psafety January 2001
VALVE : PCV-950008; DESUPERHEAT SPRAY FROM FEEDWATER
VALVE TYPE :
FLUID : Water
valve ID = 101.600 mm
C
v
=
90
pipe ID = 152.400 mm
G
f
=
0.998 sp. wt.
P1 - in = 13.7931 barG
P1
a
=
14.8 barA
P2 - out = 8.55172 barG
P2
a
=
9.6 barA
P = 5.24138 barG temp. = 21.11 C
Determine F
LP

F
L
=
0.80
inlet reducer, K
i
=
0.401
F
LP
= F
L
[( K
i
F
L
2
C
V
2
/ 0.00214 d
4

) + 1]
- 1/2
F
LP
=
0.3963843
Determine Re
v,
F
r
, & q
t

p
v
=
18.59 mmHg
p
c
=
3198.72
F
F
=
0.96
p
vc
=
0.344083
Predicted Flow Rate
q
max
= 0.865 F
LP
C
v
[( p
1
- p
vc )
/ G
f
]
0.5
q
max
=
117.4703
m
3
/hr
Angle / Characterized Cage - Close
ISA - Control Valve - Incompressible Fluid; Choked Flow of Vaporizing Liquid
control valve - ISA Psafety January 2001