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Audit Checklist - Blasting Painting1

This document provides a quality audit checklist for painting and blasting activities conducted by MPN (FMS) at the MPN fabrication yard in Emana. The checklist contains over 50 items to audit, including verification that painting procedures and materials are in accordance with specifications, surface preparation meets quality requirements, environmental conditions are suitable for painting, equipment is calibrated and records are maintained, personnel are qualified, and painting records are properly documented and retrievable. The audit aims to ensure all painting and blasting activities conform to MPN Global Practices and specifications.

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Angel Angeleye
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4K views

Audit Checklist - Blasting Painting1

This document provides a quality audit checklist for painting and blasting activities conducted by MPN (FMS) at the MPN fabrication yard in Emana. The checklist contains over 50 items to audit, including verification that painting procedures and materials are in accordance with specifications, surface preparation meets quality requirements, environmental conditions are suitable for painting, equipment is calibrated and records are maintained, personnel are qualified, and painting records are properly documented and retrievable. The audit aims to ensure all painting and blasting activities conform to MPN Global Practices and specifications.

Uploaded by

Angel Angeleye
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
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QUALITY AUDIT CHECKLIST

Client: MPN (FMS) Title: QA/QC AUDIT Contract No:


A!it No:
"#$%&#" (13-02)
A!itor: FIELD MAINTENANCE SE'(ICE A!it Sco)e: *LASTIN+ , PAINTIN+
Date: "-/#./"#$% A!itee: *IL INTE+'ATED SYSTEMS
LTD
Location: *IL FA* YA'D /
/FFICE0 E*ANA
Ite1
No
'e2erence
Doc1ent
Qe3tion Co1)liance Co11ent3 / Fin!in43 / /53er6ation /
/57ecti6e E6i!ence Ye3 No
1.0 Paintin4 Proce!re (Doc No. & rev)
Very area of reference
Are documents used for painting activities approved; i.e. MS
!"# #rocedure etc; Verify samp$es of eac% document.
&.0 !s t%e copy of #ro'ect (ine (ist avai$a)$e to t%e #ainting
Supervisor*.
.
+.0 Verify t%at paint materia$s are in $ine ,it% M#N specifications
and re-uirements.
!ncoming inspection reports product )atc% ana$ysis (certificates
/ certificates of conformity).
0.0 Are )aint 1aterial3 )re3er6e! in accor!ance 8it9
1an2actrer3: 1anal/!ata 39eet3 /3)eci2ication3
/MSDS/MPN +lo5al Practice3;
1or e2amp$e. minimum storage temperature re-uirement;
i.e.+&34 in ,eat%erproof )ui$ding etc etc.
5.0 Are paint materia$s stored )y type* Are consuma)$es issued on
a 1!16 )asis (7# notes8 o$dest paint of eac% particu$ar type
s%a$$ )e used first).
9.0 Are unidentified paint materia$s stored on site or in stores*
:.0 Are measuring e-uipment .
Ade-uate
#age 1 of 0
:.0
(contd)
4a$i)rated or verified at specified interva$s or prior to use*
!dentified to ena)$e ca$i)ration and tracea)i$ity*
Are records of ca$i)ration resu$ts and verification
maintained*
!s t%e e-uipment stored in secure area after eac% inspection*
;.0 Are personne$ conducting/performing painting operations
and/or ,or< activities e2perienced and -ua$ified*
Verify -ua$ification matri2
=.0 Are too$ )o2 meetings %e$d* Verify ,or< permit system >S?
induction for ne, %ires and ,or< procedures for ,or< ,it%in
confined space*
Are records <ept*
10.0 !s @$ast 4$eaning ?-uipment and its maintenance suita)$e to ac%ieve
product conformity*
Air compressor (verify mo)i$iAation certificates survey certs;
@$ast #ots air de$ivery %oses 6perators air mas< )reat%a)$e
air$ines 1i$ters & #o,er )rus%.
11.0 Verify evidence of re8)$asting if after )$asting painting is not carried
out on t%e same day due to unforeseen circumstances.
Verify records of suc% occurrence*
1&.0 >o, does personne$ invo$ved in painting activities verify t%at Air
4ompressor used for painting activities.
!s free from ,ater & oi$ and is e-uipped ,it% ade-uate separators
and traps*
!s contro$$ed to de$iver air temperature up to 11034*
1+.0 Are e-uipment used for measurement and testing ca$i)rated and t%at
t%e ca$i)ration records are avai$a)$e for e-uipment suc% as.
>ygrometers
Surface #rofi$e 7auges
4ontact temperature gauge
>o$iday detector / D1" gauge / Ad%esion "ester
10.0 Verify t%at @$asting & #ainting documents used are t%e current
versions
((ist app$ica)$e documents)
#age & of 0
In3)ection < Te3t Plan (ITP)
Verify document num)er and approva$ status of !"#.
15.0 !s t%ere a proper and documented Spoo$ Be$ease note or c%ec<$ist in
use*
Verify t%at records of spoo$ re$ease notes are maintained.
19.0 Are specifications of paint materia$s used in accordance ,it% M#N /
pro'ect re-uirements*
@$asting 7rit materia$s
#aints / consuma)$es
19.0 !s painting tria$ test on samp$e p$ates carried out for eac% paint type
and for eac% manufacturer )rand*
*la3tin4
1:.0 @$asting records
>o, is )$ast profi$e measured
C%at )$ast medium is used
1;.0 Are records of metro$ogica$ conditions re-uired )y t%e procedure /
paint manufacturer monitored and recorded*
Be$ative >umidity D ;5E
Stee$ surface temperature is +34 a)ove de, point
1=.0 Surface preparation. Fua$ity Be-uirements ac%ieved*
!s t%e minimum surface finis% grade of Sa &81/& )eing met* !s t%is
resu$t recorded to assure
$eve$ of surface c$ean$iness
correct materia$s (so$vents) used*
Pri1er A))lication
&0.0 Ceat%er / environmenta$ reports.
Verify t%at records of ,eat%er conditions at t%e time of primer coat
app$ication
$ocation of item primed
Ade-uate cover (if re-uired); !s %eating app$ied or provided
Be$ative %umidity D ;5E
Stee$ surface temperature is +34 a)ove de, point
Verify records of t%e time interva$ from )$asting to primer coating
app$ication
&1.0 #aint mi2ing ratio & pot $ife record
Verify t%at paint mi2ing ratio recommended )y t%e manufacturer are
fo$$o,ed
#age + of 0
Detai$s of ratio and time; pot $ife
4orrect paint & t%inner
#age 0 of 0
&&.0 #rimer paint app$ication report/record.
Verify t%at t%e fo$$o,ing records are indicated
.met%od of app$ication;
C1" & D1" readings;
Stage of coating;
!nter8coat interva$
>o$iday test ad%esion test (if re-uired)
Inter1e!iate Coat A))lication
&+.0 Verify t%at records of ,eat%er conditions at t%e time of intermediate
paint coat app$ication
Be$ative %umidity D ;5E
Stee$ surface temperature is +34 a)ove de, point
&0.0 Verify t%at t%e app$ication of intermediate coating conforms to t%e
paint manufacturerGs minimum over8coating time
Final Coat A))lication
&5.0 Verify t%at records of ,eat%er conditions at t%e time of intermediate
paint coat app$ication
Be$ative %umidity D ;5E
Stee$ surface temperature is +34 a)ove de, point
&9.0 1ina$ painting report/record
Verify contro$ of painting records
Acceptance of reports (signing off)
"racea)i$ity
&:.0 Verify t%at t%e app$ication of t%e fina$ paint conforms to paint
manufacturerGs minimum over coating time
&;.0 Verify t%at t%e fina$ paint t%ic<ness conform to t%e minimum and
ma2imum D1" re-uired )y t%e specification / manufacturer
&=.0 Verify t%at paint ad%esion test resu$ts meet t%e re-uirements
+0.0 #aint Becords / Documentation
Are reports of )$asting and painting avai$a)$e tracea)$e and
retrieva)$e
+1.0 N4B 4$ose 6ut
Verify t%e effectiveness of t%e corrective and preventive actions of
N4BsG issued )y M#N particu$ar$y on
#oor paint app$ication
Materia$s
Si4natre AUDIT/': AUDITEE:
#age 5 of 0
#age 9 of 0

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