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Risk Assessment - Loading of CBS Hopper Using Pay-Loader

This risk assessment form evaluates hazards associated with feeding material into a CBS (Circular Bridge Storage) hopper using a payloader at a cement plant. Key hazards identified include moving heavy equipment, noise, dust and fumes. Controls include use of PPE like high visibility coveralls, masks, goggles and ear protection by personnel. The risk of material avalanche from piles and impact during feeding is rated as high, and procedures like pre-determining scoop locations and using small quantities to avoid blockages are in place. Supervision is required at all times during the task.

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355 views

Risk Assessment - Loading of CBS Hopper Using Pay-Loader

This risk assessment form evaluates hazards associated with feeding material into a CBS (Circular Bridge Storage) hopper using a payloader at a cement plant. Key hazards identified include moving heavy equipment, noise, dust and fumes. Controls include use of PPE like high visibility coveralls, masks, goggles and ear protection by personnel. The risk of material avalanche from piles and impact during feeding is rated as high, and procedures like pre-determining scoop locations and using small quantities to avoid blockages are in place. Supervision is required at all times during the task.

Uploaded by

Abasiemeka
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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UniCem Generic Risk Assessment Form

Date:
20/5/2014
Assessed by:
OSEMEKA OSUAGWU

Checked / Validated by:
ABIODUN AKINGBADE
Location:
CIRCULAR BRIDGE STORAGE
Validated by:
MIKE SHOKUNBI
Review date:

Task / premises:
FEEDING MATERIAL INTO THE CBS HOPPER USING PAYLOADER

Activity Hazard Who might be harmed
and how
Existing measures to control risk Risk
ratin
g
Resul
t
PAY-LOADER
MOVEMENT
WITHIN CBS
BUILDING.
-MOVING HEAVY
EQUIPMENT.
NOISE, DUST
FUMES.
-ARTICULATING
PARTS.
- PERSONNEL WITHIN
THE CBS (BY GETTING
CRUSHED).
- CBS EQUIPMENT (BY
SUSTAINING IMPACT
FROM THE PAY-LOADER)
- HIGH VISIBILITY COVERALL, NOSE-MASK, EYE-GOGGLES,
HARD HAT, SAFETY BOOTS, HAND GLOVES, EAR
PROTECTION. REAR VIEW MIRRORS & REVERSE HORN FOR
PAY-LOADER MUST BE IN GOOD CONDITION.
- GUARDS FOR EXPOSED EQUIPMENT. PROPER BRIEFING
FOR PAY-LOADER DRIVER. BARNSMAN TO PROVIDE
ADEQUATE SUPERVISION.
HIGH A
SCOOPING OF
STACKED
MATERIAL
FROM PILE BY
PAY-LOADER.
-MATERIAL
AVALANCHE
FROM PILE.
-FALLING
MATERIAL FROM
STACKER.
- SUPERVISING
PERSONNEL & DRIVER
(BY GETTING BURIED).
- PAY-LOADER (BY
SUSTAINING DAMAGE)
- ALL PERSONS IN THE CBS MUST REMAIN ALERT AT ALL
TIMES AND STAND AWAY FROM MATERIAL PILE & PAY-
LOADER ROUTE (INCLUDING CBS HOPPER).
-PROPER TRAINING FOR DRIVER. PILE SECTION TO BE
SCOOPED MUST BE DETERMINED BEFOREHAND.
HIGH A
FEEDING
MATERIAL
INTO CBS
HOPPER FROM
PAY-LOADER
BUCKET
- LIMITED
FORWARD
VISIBILITY OF
DRIVER.
- LARGE
MATERIAL MASS
PER TRIP.
- THE CBS HOPPER
GUARD, RECLAIMER
CHAIN DRIVE MOTOR,
NEARBY COMPONENTS
(BY IMPACT WITH PAY-
LOADER BUCKET).
- CBS HOPPER (BY
GETTING BLOCKED).
-ADEQUATE SUPERVISION/GUIDANCE FOR PAY-LOADER
DRIVER.
-FOLLOW PAY-LOADER OFFLOADING PROCEDURE (PAY-
LOADER DRIVER MUST TIP MATERIAL SYSTEMATICALLY IN
SMALL QUANTITIES INTO THE HOPPER TO AVOID
BLOCKAGE).
IN CASE OF HOPPER BLOCKAGE, STOP LOADING &
RECLAIMING, COMPLETELY, WHILE THE WAITING FOR THE
HOPPER AIR BLASTERS TO CLEAR OUT THE BLOCKAGE.
CONFIRM VISUALLY & BY HIGH BLASTER SOUND. RESET
HOPPER FULL ALARM BEFORE LOADING COMMENCES
HIGH A
















Action plan
Ref
No
Further action required Action by whom Action by when Done
1. Adequate supervision to be provided at all times. Supervisor/Barnsman Task commencement

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