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Sensor Location Measuring Range/ideal Value

This document lists key sensors and their ideal measurement values that are used to monitor processes in a cement kiln, including air lift pressure, cyclone temperatures and pressures, calciner temperature, kiln speed, torque, heat rate, filling degree, drive power, burning zone temperature, and gas composition. Measurements are taken at locations like the air lift base, cyclone top and bottom, calciner top, and kiln inlet and outlet to calculate operational parameters and ensure processes are running efficiently.

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Abasiemeka
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30 views

Sensor Location Measuring Range/ideal Value

This document lists key sensors and their ideal measurement values that are used to monitor processes in a cement kiln, including air lift pressure, cyclone temperatures and pressures, calciner temperature, kiln speed, torque, heat rate, filling degree, drive power, burning zone temperature, and gas composition. Measurements are taken at locations like the air lift base, cyclone top and bottom, calciner top, and kiln inlet and outlet to calculate operational parameters and ensure processes are running efficiently.

Uploaded by

Abasiemeka
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Sensor Location

Measuring range/ideal
value
Air lift pressure Air lift base, near elevator
ID fan outlet pressure GCT platform
Cyclone top (gas)
temperature/pressure
Probes on cyclone top
Cyclone bottom (kiln
feed)
temperature/pressure
Thermocouple and piezo-ring
at conical base
Calciner temperature
Thermocouple at top and
around reduction zone
Kiln speed, torque, heat
rate
Calculated based on kiln feed
flow rate (TPH*0.01)
Kiln torque Calculated
Heat rate
Calculated based on feed flow
rate &fueal calorific value
calorific value
lower=better efficiency
Kiln filling degree
Calculated based on kiln torque
& feed rate
Kiln drive power kiln drive
O
2
: 0-10%/2.5%
CO:
CH
4
:
NO
x
:
Burning zone
temperature
Pyrometer at kiln hood 0-2000 C/1450 C
Free lime QC/QA Calc 0-5%/1.5%
LSF QC/QA Calc varies
Gas monitors Kiln inlet and preheater outlet

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