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09 Pipelines Construction

The 12-step pipeline construction process involves: 1) Conducting surveys and engineering work to determine the best construction methods. 2) Clearing a 40m wide easement along the pipeline route and grading the land. 3) Transporting steel pipes by truck, laying them end to end, and bending them as needed. 4) Welding the pipes above ground and testing the welds to ensure they meet standards.

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duch2020
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91 views

09 Pipelines Construction

The 12-step pipeline construction process involves: 1) Conducting surveys and engineering work to determine the best construction methods. 2) Clearing a 40m wide easement along the pipeline route and grading the land. 3) Transporting steel pipes by truck, laying them end to end, and bending them as needed. 4) Welding the pipes above ground and testing the welds to ensure they meet standards.

Uploaded by

duch2020
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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Pipeline construction process

The QCLNG Project involves building the longest large-diameter pipeline in Australia.

Survey
Detailed engineering, environmental
and cultural surveys are conducted
to determine the most suitable
construction techniques.

Clear and grade


easement
A 40 metre easement is cleared and
graded along the pipeline route .

Stringing and bending


The 42 inch steel pipes are hauled by
truck to the easement. The pipes are laid
end-to-end. The pipe can be bent using
specialised equipment to match changes
in terrain or direction in route.

Welding and
ultrasonic testing
The pipe is welded above ground. All the
welds are subject to ultrasonic testing
to ensure they meet Australian and
international standards.

10

Weld joint coating

Pre-trenching

Each weld is grit blasted and covered


with a protective coating to prevent
corrosion and protect against
mechanical impacts.

A trench is dug for the pipeline. As part


of the fauna management program, the
trench is monitored and soil ramps are
built to enable animals to exit the trench
easily.

11

12

Lowering in

Tie-ins

Padding and backfilling

Pressure testing

Reinstatement

Signage

Side boom tractors are used to lower the


welded pipe into the trench.

A tie-in is when two lowered-in pipe


strings are welded together in the
trench.

Fine soil is placed around the pipe in the


trench to act as padding, protecting the
pipeline. After padding is completed the
trench is backfilled and compacted with
the subsoil and the original topsoil.

The integrity of the pipeline is further


verified using hydrostatic testing in
accordance with Australian Standard
2885 (AS2885). The pipeline is capped
with test manifolds and water is
pumped in to a pressure higher than
the maximum allowable operating gas
pressure.

The easement is restored to its original


state as much as possible. Where
required, erosion control mechanisms
are constructed and additional topsoil is
spread to encourage soil retention and
vegetation growth.

As a safety measure, signs are erected


to warn of the location of the buried
pipeline.

About one kilometre of pipe is lowered


into the trench at a time.

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