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THK Design Calculation

This document provides calculations for the minimum required thicknesses of an air receiver tank according to ASME standards. It includes the design data, material properties, and calculations for both the shell and dish sections. For the shell, with an inside diameter of 1500mm and allowable stress of 1167.1kg/cm^2, the minimum required thickness is 10.11mm and a thickness of 12mm is provided. For the dish, with inside crown radius of 1350mm and knuckle radius of 255mm, the minimum required thickness including corrosion allowance and thinning is calculated to be 12.44mm, and a thickness of 14mm is provided.

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alexnomita
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545 views

THK Design Calculation

This document provides calculations for the minimum required thicknesses of an air receiver tank according to ASME standards. It includes the design data, material properties, and calculations for both the shell and dish sections. For the shell, with an inside diameter of 1500mm and allowable stress of 1167.1kg/cm^2, the minimum required thickness is 10.11mm and a thickness of 12mm is provided. For the dish, with inside crown radius of 1350mm and knuckle radius of 255mm, the minimum required thickness including corrosion allowance and thinning is calculated to be 12.44mm, and a thickness of 14mm is provided.

Uploaded by

alexnomita
Copyright
© © All Rights Reserved
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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CALCULATION FOR SA 516 GR.

70
Design Calculation as per ASME SEC. VIII DIV-1 ADDITION 2001
Material Data:-

Design Data :
Design Pressure Kg/cm2 g
Operating Pressure Kg/cm2
Design Temp.

10.5
8
65

Deg C.

Allowable stress in Kg/CM^2 at -- Room temp.=


at --Design temp.=
Material:-

3
--Shell =SA 516 GR. 70
Radiography ( for Shell, 10% s 10% --Dish = SA 516 GR. 70
Radiography ( for Dish)
100%
Corrosion Allowance, mm C

Joint Efficiency ( Shell) , E

0.85

Joint Efficiency ( Dish) , E

Calculation for Shell thickness:Shell inside Dia, mm

Di

1800

Allowable stress, Kg/cm S

1406

Joint efficiency,

0.85

Corrosion allowance, mm C

Tc =

P * Di/2
S*E- 0.6*P

Required minimum thickness


=

Provided nom.thickness

mm

Calculation for Dish Thickness:


Dish I/D ,

mm

I/S Crown radius,

mm

DI

1800

Li

1620

I/S Knuckle Radius, mm

ri

180

Allowable stress ,Kg/cm

1406

Joint efficiency,
Corr.Allowance,
Factor

mm
mm

Thinning Allowance mm

Calculated min. thickness(in mm) :-

1.50
Th

Required min.thickness

Provided nom.thickness

mm

--Design temp.=

Di/2

1406
1406

7.95
=Tc+C
10.95
12

1.50

9.08

=Tc+C+ Th
mm

13.08
14

THICKNESS CALCULATION FOR AIR RECEIVER (10KL)


Design Calculation as per ASME SEC. VIII DIV-1 ADDITION 2001
Design Data :

Material Data:-

11
Operating Pressure Kg/cm2
10
Design Temp. Deg C.
65
Corrosion Allowance, mm C
3
Radiography ( for Shell, 10% s 10%
Radiography ( for Dish)
100%

Allowable stress in Kg/CM^2 at -- Room temp.=


at --Design temp.=
Material:--Shell =IS 2062
--Dish = IS 2062

Design Pressure Kg/cm2 g

Joint Efficiency ( Shell) , E

0.85

Joint Efficiency ( Dish) , E

1167.1
1167.1

Calculation for Shell thickness:Shell inside Dia, mm

Di

1500

Allowable stress, Kg/cm2 S

1167.1

Joint efficiency,
E
Corrosion allowance, mm C

1
3

Tc =

P * Di/2

7.11

S*E- 0.6*P
Required minimum thickness
=
Provided nom.thickness

mm

=Tc+C
10.11
12

Calculation for Dish Thickness:


Dish I/D ,

mm

DI

1500

I/S Crown radius,

mm

Li

1350

I/S Knuckle Radius, mm

ri

255

Allowable stress ,Kg/cm2

1167.1

Joint efficiency,
Corr.Allowance,
Factor

mm
mm

Thinning Allowance mm

Factor M = 1/4 ( ( L / r)^0.5 +3 )

1.33

Calculated min. thickness(in mm) :Tc = P * Li * M

8.44

2SE - 0.2P

1.33
Th

Required min.thickness

=Tc+C+ Th
mm

Provided nom.thickness

mm

12.44
14

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