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Reliability Based Maintenance

Reliability based maintenance is a technique that uses a zero-based approach to determine the optimal maintenance requirements for equipment in their operating environments. It aims to optimize maintenance activities by reducing repair time, maintenance frequency, and excessive maintenance. Additionally, it seeks to eliminate the root causes of equipment breakdowns. The reliability based maintenance process flow diagram involves preparing reliability block diagrams, choosing critical machines and targets, adding all failure modes. It then defines clear tasks to address root causes, frequencies, and training needs through focused improvement studies and implementing and monitoring the results.

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Manoj Paneri
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54 views3 pages

Reliability Based Maintenance

Reliability based maintenance is a technique that uses a zero-based approach to determine the optimal maintenance requirements for equipment in their operating environments. It aims to optimize maintenance activities by reducing repair time, maintenance frequency, and excessive maintenance. Additionally, it seeks to eliminate the root causes of equipment breakdowns. The reliability based maintenance process flow diagram involves preparing reliability block diagrams, choosing critical machines and targets, adding all failure modes. It then defines clear tasks to address root causes, frequencies, and training needs through focused improvement studies and implementing and monitoring the results.

Uploaded by

Manoj Paneri
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
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1

RELIABILITY BASED MAINTENANCE

RELIABILITY BASED MAINTENANCE IS A TECHNIQUE


THAT

UTILIZES

DETERMINE

THE

ZERO

BASE

OPTIMUM

APPROACH

TO

MAINTENANCE

REQUIREMENT OF EQUIPMENTS IN THEIR OPERATING


ENVIRONMENT.

2
NEED OF RELIABILITY BASED MAINTENANCE

TO OPTIMISE MAINTENANCE ACTIVITIES BY :A)

REDUCTION IN REPAIR TIME

B)

REDUCTION IN MAINTENANCE FREQUENCY

C)

REDUCTION IN EXCESSIVE MAINTENANCE

TO ELIMINATE ROOT CAUSE OF BREAKDOWN

RBM FLOW DIAGRAM

PREPARATION OF RELIABILITY BLOCK DIAGRAM


CHOOSE CRITICAL MACHINE & TARGETS
INSERT/ADD ALL FAILURE MODES TO MACHINES & PROCESS

PHASE - I

ROOT CAUSE & WARNING


DEFINE TASKS CLEARLY TO ADDRESS ROOT CAUSE,
FREQUENCY AND TRAINING NEEDS

FOCUSSED IMPROVEMENT
LUBRICATION
BRGFAILURE STUDY

HEAT EXCHANGER STUDY


SEAL FAILURE STUDY

(FORMATION OF
- REM SHEETS
- CHECKLIST
- RELIABILITY
CALCULATION)

IMPLEMENT & MONITOR

SPARE ENGINEERING
ADD NEW M/CS

TRAINING AS PER REM


REVIEW
RESULTS

CHRONIC CASES

ASSESS EFFECTIVENESS (COST)


PROCUREMENT PROCEDURE

FAILURE
ANALYSIS

PHASE-II -

CONTINUE

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