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Total Productive Maintenance Worksheet

This document discusses the calculation of Overall Equipment Effectiveness (OEE) and Total Production Ratio (TPR). OEE is calculated by multiplying Availability, Performance efficiency, and Rate of quality products. Availability is calculated as operating time divided by scheduled operating time. Performance efficiency is calculated as total units produced divided by operating time. Rate of quality products is calculated as total units produced minus defects divided by total units produced. TPR is calculated as total quality parts multiplied by cycle time per part divided by scheduled operating time. Formulas and an example calculation are provided.

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407 views

Total Productive Maintenance Worksheet

This document discusses the calculation of Overall Equipment Effectiveness (OEE) and Total Production Ratio (TPR). OEE is calculated by multiplying Availability, Performance efficiency, and Rate of quality products. Availability is calculated as operating time divided by scheduled operating time. Performance efficiency is calculated as total units produced divided by operating time. Rate of quality products is calculated as total units produced minus defects divided by total units produced. TPR is calculated as total quality parts multiplied by cycle time per part divided by scheduled operating time. Formulas and an example calculation are provided.

Uploaded by

hasan_waqar2004
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Overall Equipment Effectiveness

Equipment

1
Equipment
failure
Scheduled Operating Time

Operating
time

Valuable
operating
time

scheduled operating time - down time


Availability = ---------------------------------------------------------- x 100
scheduled operating time

2
Setup, adjustments,
planned downtime,
breaks

Downtime
losses

3
Idling and
minor stoppages

4
Reduced
speed
Net
operating
time

Calculation of Overall Equipment Effectivess

Six big losses

Performance
losses

Quality
losses

5
Defects in
process

6
Reduced
yield

(e.g)
480 min - 60 min
Availability = --------------------------------------- x 100 = 87.5%
480 min

theoretical cycle time x total units produced


Performance = ------------------------------------------------------------------- x 100
efficiency
operating time
.
Performance
0.5 min / unit x 400 units
.
efficiency = ---------------------------------------------- x 100 = 47.6%
420 mins.

total units produced - qty of defects


Rate of Quality = --------------------------------------------------------------- x 100
products
total units produced
.
Rate of quality
400 units - 8 units
products = ------------------------------------------ x 100 = 98%
400 units

Overall equipment
effectiveness (OEE)

Performance
.
= Availability x efficiency x Rate of quality products

(e.g.) 0.875 x 0.476 x 0.98 x 100 = 41%

Total Production Ratio


Total Quality Parts x cycle time per part
TPR = --------------------------------------------------------------- x 100
Scheduled Operating Time
.
392 parts x .5 min/unit
.
TPR = ----------------------------------------------------- x 100 = 41%
480 mins

ProgressivEdge.com

Die Cast OEE and TPR

OEE calculations Sample as seen on


tab "OEE and TPR
formulas

Required for Required for Required for Required for


OEE
OEE
OEE
OEE
Calculated

Required for
OEE
Calculated

Required for Required for Required for Required for


TPR
TPR
TPR
TPR
Calculated

Required for
TPR

Scheduled
Operating
Time
Minutes

Qty of
Defects
Quantity

Down Time
Minutes

Theoretical
Cycle Time
Minutes

Total Units
Produced
Quantity

Operating
Time
Minutes

Availability
%

Calculated

Calculated

Performance Quality
%
%

#DIV/0!

#DIV/0!

#DIV/0!

Calculated

OEE
%

TPR
%

#DIV/0!

TPR calculations Sample as seen on


tab "OEE and TPR
formulas

Date

Calculated

#DIV/0!
Scheduled
Operating
Theoretical Total Units Operating
Qty of
Time
Down Time Cycle Time Produced
Time
Defects
490
0
1.3
330
490

Availability Performance Quality


100.0%
87.6%
100.0%

OEE
87.6%

TPR
87.6%

Do not modify blue columns - these have formulas

ProgressivEdge.com

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