MULTIPHASE PUMPS

PACKAGE
SPECIFICATION SHEETS

1 APPLICABLE TO:

PROPOSALS

PURCHASE

ISLEO FIELD

4 NO. REQ

ONE (01)

PUMP SIZE

5 MANUFACTURER
6 NOTES: INFORMATION BELOW TO BE COMPLETED:

UNIT

PROJECT MULTIPHASE PUMPING, ISLEO FIELD

SERVICE

TRANSFER OF WET OIL AND GAS

TYPE

TWIN SCREW MULTIPHASE PUMPS

MODEL

TWIN SCREW MW 8.5 OR

BY PURCHASER

SERIAL NO.

BY MANUFACTURER

GENERAL

ONE (01)

8 NO. MOTOR DRIVEN

OTHER DRIVER TYPE

N/A

PUMP ITEM NO.

N/A

DRIVER ITEM NO.

N/A

GEAR ITEM NO.

N/A

11 MOTOR PROVIDED BY

PUMP MANUFACTURER DRIVER PROVIDED BY

N/A

GEAR PROVIDED BY

N/A

12 MOTOR MOUNTED BY

PUMP MANUFACTURER DRIVER MOUNTED BY

N/A

GEAR MOUNTED BY

N/A

N/A

GEAR DATA SHT. NO. N/A

10 MOTOR ITEM NO.

13 MOTOR DATA SHT. NO.

N/A

DRIVER DATA SHT. NO.

LIQUID

OPERATING CONDITIONS

NORMAL:

15 X CAPACITY @ PT:
16

@ MAXIMUM VISCOSITY

9 MBOPD / 32 MBWPD / 0,46 MMSCFPD

X TYPE OR NAME OF LIQUID

510

MAXIMUM

NORMAL

485

MINIMUM

19 X SUCTION PRESSURE (PSIG):

21

DIFFERENTIAL PRESSURE (PSI)

22

MAXIMUM

23

NPSH AVAILABLE (FT.) WITHOUT ACCELERATION HEAD

24

ACCELERATION HEAD (APP. G)

25

385

170

0.893

X SPECIFIC GRAVITY @ PT
X VAPOR PRESSURE (PSIA)

20

125

HEAVY WET OIL

X PUMPING TEMPERATURE (F): COMPRESSIBILITY%

@ MINIIMUM VISCOSITY

17 X DISCHARGE PRESSURE (PSIG):

AS BUILT

2 CLIENT PDVSA-PETRODELTA
3 SITE

1
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Project No.

Doc. N:

MINIMUM

100

200

MIN.

120

MAX.

0.92

MIN.

0.85

484

VISCOSITY (CP)

Cp (BTU/lbF)

MIN.

302 @ 140 F

MAX.1029 @ 106 F

CORROSIVE/EROSIVE AGENT
MINIMUM

385

X CHLORIDE CONCENTRATION (PPM)

NET

LIQUID

TOXIC

FLAMMABLE

PERFORMANCE

OTHER

SITE AND UTILITY DATA

26

RATED CAPACITY (GPM)

27

NPSH REQUIRED (FT.)

HEATED

28

PISTON SPEED (RPM)

ELECTRIC AREA

29

DISPLACEMENT (GPM)

WINTERIZATION REQ'D

30

VOLUMETRIC EFFICIENCY (%)

31

MECHANICAL EFFICIENCY (%)

32

BHP @ MAXIMUM VISCOSITY

33

BHP @ RELIEF VALVE SETTING

34

MAXIMUM ALLOWED SPEED (RPM)

35

MINIMUM ALLOWED SPEED (RPM)

36

PINION SHAFT (RPM)

37

HYDRAULIC HP

38

MAX.

LOCATION:

INDOOR

OUTDOOR

UNHEATED

UNDER ROOF

CLASS

GROUP

DIV

TROPICALIZATION REQ'D.

SITE DATA

70

RANGE OF AMBIENT TEMPS: MIN/MAX.

90

(F)

UNUSUAL CONDITIONS:
DUST
X OTHER

FUMES

SALT ATMOSPHERE

CORROSIVE ATMOSPHERE AND TROPICAL AMBIENT

UTILITY CONDITIONS:
ELECTRICITY
BHP

FOR DIRECT. ACTING PUMPS:

DRIVERS

HEATING

VOLTAGE

4160 V

HERTZ

60 HZ

39

DRIVE GAS

N/A

40

GOVERNOR TYPE

N/A

COOLING WATER:

41

INLET PRESSURE (psig)

N/A

TEMP F

MAX

42

INLET TEMPERATURE (psig)

N/A

PRESS. (PSIG)

MIN

43

EXHAUST PRESSURE (psig)

N/A

SOURCE

44

STALL PRESSURE (psig)

N/A

INSTRUMENT AIR:

45

GAS CONSUMPTION (lb/hhp-hr)

N/A

PRESSURE (PSIG)

46

CONTROL

SHUTDOWN

DESING

MAX

PHASE

INLET

RETURN

MAX

MIN

APPLICABLE SPECIFICATIONS:

47 API 674 POSITIVE DISPLACEMENT PUMPS - RECIPROCATING

GOVERNING SPECIFICATION (IF DIFFERENT)

49 REMARKS: ELECTRIC MOTORS SHALL BE ACCORDING WITH STANDARD PDVSA N-251 AND NB-212. S
50
51
52 REVISION
53
54
55

REVISION LOG
ISSUE STATUS

DATE

BY

CHK'D

APP'D

RECIPROCATING PUMPS
PACKAGE
SPECIFICATION SHEETS

2
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Project No.

Doc. N:

CONSTRUCTION

1
2 LIQUID END:

Information to be verified by Manufacturer

(2.7.1.1 THROUGH 2.7.1.4)

SIMPLEX

MULTIPLEX

PLUNGER

NOZZLES

RATING

FACING

LOCATION

DUPLEX

NO. OF CILINDERS

PISTON

LIQUID SUCTION

12"

300 #

RF

SIDE

SINGLE ACTING

HORIZONTAL

REMOVABLE LINERS

LIQUID DISCHARGE

12"

300 #

RF

SIDE

DOUBLE ACTING

VERTICAL

NO LINERS

GAS INLET

N/A

N/A

N/A

N/A

GAS EXHAUST

N/A

N/A

N/A

N/A

GLAND FLUSH

N/A

N/A

N/A

N/A

7 VALVES PER CORNER:

8
9
10

AREA(in2)

VELOCITY(fpm)

SUCTION

SIZE

DRAINS

DISCHARGE

OTHER

11 VALVE TYPE:

DISC

WING

DOUBLE PORTED

BALL OTHER
MATERIALS

12
PART

13

LIQUID END

ASTM N

GAS END

14 CYLINDER

N/A

15 LINER

N/A

16 PISTON OR PLUNGER

N/A

17 PISTON RINGS

N/A

18 PISTON ROD

N/A

19 VALVES / VALVE SEATS

N/A

20 GLAND

N/A

21 TROAT BUSHING

N/A

22 PACKING

N/A

23 LANTERN RING

N/A
N/A

24 BOLTING

BY MANUFACTURER

25 OTHER

N/A
N/A

26 OTHER
LIQUID END LUBRICATION

27

PACKING
LIQUID END

28

PACKING LUBE

29

FLUSH SOURCE

30

LUBRICATOR MAKE

31

SIZE

NO OF FEEDS

N/A

SIZE OF RINGS

N/A

QA INSPECTION AND TEST

33

LIQUID

GAS

34

CYLINDER

CYLINDER

CERTIFICATION OF MATERIALS

35 MAXIMUM PRESSURE (psig)

N/A

FINAL ASSEMBLY CLEARANCES

36 MAXIMUM TEMPERATURE (F)

N/A

SURFACES AND SUBSURFACE EXAMINATIONS

37 HYDROSTATIC TEST PRESSURE (psig)

N/A

COMPLIANCE WITH INSPECTORS CHECK LIST

RADIOGRAPHY

38 OTHER

ULTRASONIC
DRIVE MECHANISM

39

MAGNETIC PARTICLE

40

DIRECT-COUPLED

41

COUPLING MANUFACTURER

42

SOLEPLATES

43

BY PUMP MANUFACTURER

44

EXTENDED FOR

45

SUBPLATES BY PUMP MANUFACTURER

HYDROSTATIC

46

DRAIN-RIM

PERFORMANCE

47

LEVELING PADS

48
49 REMARKS
50

VALVE ROD

N/A

OTHER

PRESSURE RATING

32

GAS END

NO OF RINGS

V-BELT OR COG

GEAR

LIQUID PENETRANT
CLEANLINESS PRIOR TO FINAL ASSEMBLY

BASEPLATE

SKID

SUITABLE FOR EPOXY GROUT

ELECTRIC MOTOR

DRAIN-PAN
SUITABLE FOR COLUMN MOUNTING

HARDNESS OF PARTS, WELD & HEAT AFFECTED ZONES

NPSH
OTHER

MANUFACTURER SHALL SUPPLY ROUTINE TEST REPORT FOR ELECTRIC MOTORS.

REQ'D

WIT

OBS

RECIPROCATING PUMPS
PACKAGE
SPECIFICATION SHEETS

POWER FRAME

hp @

rpm

4 MAXIMUM PRESSURE RATING (psig)

6 NO. OF MAIN BEARING

REMOTE

PNEUMATIC

AUTOMATIC

LOCAL

ELECTRONIC

FLOW BYPASS

7 TYPE OF MAIN BEARING

VARIABLE SPEED

ONLY

8 INTERNAL GEARS?

YES

NO

COMBINATION

ONLY

VENDOR FURNISHES CS GOVERNOR & VALVE

GEAR RATIO

VENDOR TO FURNISH CONTROL PANEL

GEAR SERVICE RATIO

FREESTANDING

11 POWER END LUBRICATION:

SIGNAL:

MANUAL
CAPACITY CONTROL:

5 CRANKSHAFT MATERIAL

10

SPLASH

ON UNIT

TACHOMETER REQUIRED
POSITIVE PRESSURE

14

MAIN

15

AUXILIARY

REQUIRED

16

DRIVEN BY

ELECTRIC MOTOR

OTHER

TYPE

OTHER PURCHASE REQUIREMENTS

GRAVITY

REQUIRED

13 OIL PUMP:

NAMEPLATE UNITS

CUSTOMARY

SI

VENDOR FURNISHED PROCESS PIPING

VENDOR REVIEW PIPING DRAWINGS

17 OIL FILTER:

VENDOR FURNISHED PULSATION SUPPRESSION DEVICES

18

TYPE

MAKE

VENDOR FURNISHED RELIEF VALVE

19

FILTRATION SIZE

MODEL

INTERNAL

20

OIL COOLER

RELIEF VALVE SETTING (psig)

21

TYPE

LIQUID-FILLED PRESSURE GAUGES REQUIRED

22

SIZE

EXTERNAL

TECHNICAL DATA MANUAL REQUIRED

23

MAXIMUM SOUND PRESSURE LEVEL

85

24

MOTOR

25

MANUFACTURER

OVERSIZE NOZZLE MATING PARTS BY VENDOR

26

TYPE

QUENCH-TYPE GLANDS REQUIRED

27

FRAME NO.

PROVIDE PACKING COLLECTION CHAMBER

28

CONSTANT SPEED

PROVIDE LANTERN RING PURGE

29

VARIABLE SPEED

30

HP

31

VOLTS

32

HERTZ

33

ENCLOSURE

34

Electric Motor Power to be verified by Manufacturer

35

Space Heater required (120 V, 1 PH, 60 Hz)

36

STEAM TURBINE

4160
60

RPM.

1682

PHASE

SERVICE FACTOR

DISTANCE PIECE COVERS

1.15

39

MANUFACTURER

40

MODEL

41

TYPE

42

SERVICE FACTOR

43

RATING

LOUVERED

SOLID

GUARDS

WEATHER

COVERS

ADDITIONAL OIL SYSTEM ITEMS

PRESSURE

TEMPERATURE

INDICATOR

GAUGES

GAUGES

STRAINER

OTHER

OIL HEATER REQUIRED

ELECTRIC

MECHANICAL LUBRICATOR REQUIRED

44

SAFETY

COVERS

GEAR REDUCER
REQUIRED

DBA

OIL HEATER CONNECTION REQUIRED

TEFC

38

FT

SIZE

630

37

CONTROLS
TYPE:

2 MAXIMUM FRAME RATING:

3
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PURCH ORDER NO.

Project No.

Doc. N:

GEARS COMPLY WITH

API 613

API 677

45

REQUIRED

N/A

46

NO. OF BELTS

N/A

47

SIZE OF BELTS

N/A

DOMESTIC

48

CHAIN SETAILS

N/A

OUTDOOR STORAGE MORE THAN 6 MONTHS

49

TOTALLY ENCLOSED GUARD

N/A

50

SLIDE RAILS FOR ADJUSTMENT

N/A

API 671 COUPLINGS AND GAUGES REQUIRED

EXPORT BOXING

WEIGHTS (LBS)
PUMP

BASE

GEAR

DRIVER

RECIPROCATING PUMPS
PACKAGE
SPECIFICATION SHEETS
4
PAGE
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PURCH ORDER NO.

Project No.

Doc. N:
1 PULSATION SUPPRESSION DEVICES FOR RECIPROCATING PUMPS (CONTD)

SERVICE

2 THESE SHEETS TO BE FILLED OUT FOR EACH SERVICE AND / OR STAGE

PROPOSALS

STAGE NO.

PURCHASE

AS BUILT

4 FOR / USER PDVSA - PETRODELTA

ISLEO FIELD

6 PUMP SERVICE

MULTIPHASE

70

AMBIENTE TEMPERATURE MIN / MAX

7 PUMP MFG.

NUMBER OF PUMP

ONE (01)

MODEL / TYPE

TWIN SCREW MW 8.5 OR SIMILAR

90

8 SUPPRESSOR MFG.
By Purchase

By Pump / Supp. Mfg.w/Proposal after order

10

9 NOTES: INFORMATION BELOW TO BE COMPLETED:

By Mfg(s) after order

By Mfg(s) / Purchaser as Applicable

11

GENERAL INFORMATION APPLICABLE TO ALL SUPRESSORS

12 TOTAL NUMBER OF SERVICES AND / OR STAGE

ASME CODE STAMP

14

OTHER APPLICABLE PRESSURE VESSEL SPEC. OR CODE

15

RADIOGRAPHY (X-RAY OF WELDS):

16

SHOP INSPECTION

STATE / COUNTRY / PROVINCE OF

NONE

SPOT

CODE REGULATIONS APPLY

100%

IMPACT TEST

SPECIAL WELDING REQUIREMENTS

OUTDOOR STORAGE OVER 6 MONTHS

SPECIAL PAINT SPEC

17
18

DESING APPROACH:

1 W / SIMPLIFIED MANUAL ANALYSIS OF PIPING SYSTEM

19 HYDROTEST

WITNESS

2 ACOUSTIC SIMULATION STUDY

20

OBSERVE

STUDY TO BE WITNESSED:

YES

NO

21
OPERATING AND SUPPRESSOR DESIGN DATA

22
23

PUMP DATA, THIS SERVICE OR STAGE ONLY

24

NOTES:

NUMBER OF CYL.

25

BORE DIA

26

PUMP VALVE DATA

INTERNAL PASSAGES

IN.

27

TYPE

28

SPRING PRELOAD

29

FULL PROJECTED AREA

30

LIQUID HANDLED-SEE DATA SHT PG. 1

STROKE

LIFT

IN.

RPM

IN.

WEIGHT

LB. SPRING RATE

LIFT

OZ.
AREA

EFF. FULL LIFT AREA

NORMAL OPERATING

31

CORR. PRESENT (DESCRIBE)

32

SPECIFIC GRAVITY

33

COMPRESSIBILITY %

34

OPERATION IN PARALLEL W

35

PUMP MANUFACTURER'S RATED CAPACITY

36

LINE SIDE OPERATING PRESSURE

INLET

PSIG

37

OPERATING TEMP WITHIN SUPPRESSORS

INLET

38

ALLOWABLE PRESSURE DROP THROUGH SUPRESSORS

GPM

PSI /

39

DISCHARGE

PSIG

DISCHARGE

INLET SUPPRESSOR

PSI /

DISCHARGE SUPPRESSOR

40

COMBINATION INLET SUPP SEPARATOR / INTERNALS

41

NO. (QTY) OF INLET & DISCH. SUPP. PER STAGE

42

ALLOWABLE PEAK-PEAK PULSE @ LINE SIDE NOZZLE

PSI /

PSI /

43

ALLOWABLE PEAK-PEAK PULSE @ CYL FLANGE NOZZLE

PSI /

PSI /

44

MIN. REQ'D WORKING PRESSURE & TEMPERATURE

45

NOTE:

After design, the actual Mawp & temp are to determined

46

based on the weakest component and stamped on the vessel.

47

The actual Mawp is to be shown on pg. 5 line 11 and on the U1A

48

Forms.

49
50

YES

PSI G.

NO /

YES

NO

PSI G.

YES

NO

RECIPROCATING PUMPS
PACKAGE
SPECIFICATION SHEETS
5
PAGE
OF
PURCH ORDER NO.

Project No.

Doc. N:
1 PULSATION SUPPRESSION DEVICES FOR RECIPROCATING PUMPS (CONTD)

SERVICE

2 THESE SHEETS TO BE FILLED OUT FOR EACH SERVICE AND / OR STAGE

STAGE NO.

CONTRUCTION REQUIREMENTS & DATA

INLET SUPPRESSOR

DISCHARGE SUPPRESSOR

CARBON STEEL

CARBON STEEL

BASIC MATERIAL REQUIRED, CS, SS, ETC.

ACT. MAT., ASTM OR SA DESIGNATION

SPECIAL HARDNESS LIMITATION Rc

YES

CORROSION ALLOW. (INCHES)

REQUIRED

0.125

WALL THICKNESS, (INCHES)

SHELL / HEAD

IN./

IN.

IN./

IN.

NOM. SHELL DIA x OVERALL LGTH.

IN./

FT3.

IN./

FT3.

SHELL / HEAD

/
SHELL & HEAD

NO

INCH / VOL. FT3

10

PIPE OR ROLLED PLATE CONSTRUCTION

11

ACT MAX ALLOW. WORKING PRESS AND TEMPERATURE

12

MAX EXPECTED PRESSURE DROP DP, PSI % LINE PRESS

13

WEIGHT, LBS EACH

14

INSUL NUTS & ALLOW. FOR INSULATION REQUIRED

15

EXPECTED P-P PULSE @ LINE SIDE CYL FLG, % LINE PRESS

16

BASED ON FINAL SUPPRESSOR DESIGN

/
WELDS

SHELL & HEAD

0.125

IN.

ROLLED PLATE

PIPE

PSI @
P

PSI /

WELDS
IN.

ROLLED PLATE
PSI @

PSI /

LBS
YES

LBS

NO
%/

YES

NO

%/

17
18

REQUIRED

SUPPORTS, TYPE / QUANTITY

20

LINE SIDE FLANGE,

21

PUMP FLANGE (S), QTY: SIZE RATING / FACING / TYPE

22

FLANGE FINISH,

SIZE RATING / FACING / TYPE

23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39

SPECIAL (SPECIFY)
PER ASME 16.5

INSPECTION OPENINGS REQUIRED

YES

NO

BLINDED

YES

NO

SPEC. QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING

QTY: ONE (1), FLG

SPEC. QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING

NO

QTY: ONE (1), FLG

SPEC. QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING

NO

YES

NO

QTY: ONE (1), FLG

QTY: ONE (1), FLG

YES

NO

QTY: ONE (1), FLG

*QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING

YES

SPEC. QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING
CYL NOZZLE

QTY: ONE (1), FLG

MAIN BODY

*QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING

44 SUPPRESSOR MFG'S OUTLINE OR DRAWING NO

50

YES

QTY: ONE (1), FLG

*QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING

43 PUMP MFG'S SUPP. OUTLINE OR DRAWING NO

49

BLINDED

*QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING

42

48

NO

*QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING

41

47

YES

SPEC. QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING

40

46

REQUIRED

CONNECTION REQUIREMENTS & DATA

19

OTHER DATA AND NOTES

NO

YES

NO

QTY: ONE (1), FLG