Combustion in Diesel Engine
Combustion in Diesel Engine
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COMBUSTION
1. Homogeneous combustion
2. Heterogeneous combustion
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FLAME
A flame is a combustion reaction which can propagate sub sonically through
space.
FLAME TYPES:
1) According to composition of the reactants
a) PREMIXED
b) DIFFUSION
2) According to basic character of gas flow through reaction zone
a) LAMINAR
b) TURBULENT
3) According to flame structure and motion
a) STEADY
b) UNSTEADY
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1) According to Composition of the Reactants
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2) According to basic character of gas flow through reaction zone
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3) According to flame structure and motion
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ROLE OF COMBUSTION CHAMBER ON ENGINE
PERFORMANCE
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ROLE OF COMBUSTION CHAMBER ON ENGINE
PERFORMANCE
• The diesel engine performance is greatly
affected by the phenomena occurring inside the
combustion chamber, which depends mainly on
the piston bowl configuration.
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• Modeling of combustion cylinder and prediction of in-cylinder flow is essential
to achieve better performance of a DI engine.
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TYPES OF COMBUSTION CHAMBERS
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TYPES OF COMBUSTION CHAMBER
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OPEN TYPE COMBUSTION CHAMBER
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2.PRE COMBUSTION CHAMBER
It is separated into two
chambers.
• The smaller chamber occupies
about 30 percent of total
combustion space.
• As the pre combustion chamber
runs hot, delay period is very
short. This results into small rate of
pressure rise and thus , tendency
of Diesel knock is minimum , and
as such running is smooth.
• Products of combustion from pre
chamber move to main chamber
in a violent way, which helps in a
very rapid combustion in third
stage due
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MEXICAN HAT TYPE CHAMBER
Most common
Produces desirable turbulence
The deeper the bowl the greater the turbulence
Lower fuel Inj. Pressures possible
Shallow bowl less turbulence
Higher fuel Inj. Pressures required
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TYPES OF DIESEL COMBUSTION SYSTEMS
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TYPES OF DIESEL COMBUSTION SYSTEMS
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DIRECT – INJECTION SYSTEMS
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INDIRECT – INJECTION SYSTEMS
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COMPARISON OF DIFFERENT COMBUSTION SYSEMS
• IDI systems is used for smallest engine sizes ,It is used to obtain the
vigorous air motion required for high fuel – air mixing rates.
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CHARACTERISTICS OF COMMON DIESEL COMBUSTION SYSTEMS
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DIRECT INJECTION INDIRECT
INJECTION
SYSTEM QUIESCENT MEDIUM SWIRL PRE CHAMBER
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PRIMARY CONSIDERATION IN THE DESIGN OF
COMBUSTION CHAMBERS FOR C.I ENGINE
• Injection and combustion both must
complete in short time in order to
achieve the best efficiency.
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• To achieve high efficiency and power the combustion must be completed
when the piston is nearer to T.D.C, it is necessary to have rapid mixing of fuel
and air during the third stage of combustion.
• The design of combustion chamber for C.I engines must also take
consideration of fuel injection system and nozzles to be used.
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COMBUSTION CHAMBER DESIGN CONSIDERATIONS
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COMBUSTION ANALYSIS TOOLS
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P- Θ DIAGRAM
THREE PHASES OF COMBUSTION
1. IGNITION DELAY
2. PERIOD OF RAPID OR UNCONTROLLED COMBUSTION
3.PERIOD OF UNCONTROLLED COMBUSTION.
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1. IGNITION DELAY PERIOD
• It is defined as the time interval
between the start of injection and the
start of combustion.
• The delay period is subdivided into
physical and chemical delay.
• The period of physical delay is the time
between the beginning of injection and
attainment of chemical reaction
conditions.
• Pressure reached during second stage
will depend upon the duration of the
delay period.
• Longer the delay period , the more
rapid and higher the pressure rise.
• Must aim to keep delay period as short
as possible for smooth running to
maintain control over the pressure
changes.
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2. PERIOD OF RAPID OR UNCONTROLLED
COMBUSTION
• This period is counted from
the end of delay period to the
point of maximum pressure
on the indicator diagram.
• In this rise of pressure is
rapid.
• The rate of pressure rise
depends on the amount of
fuel present at the end of
delay period, degree of
turbulence, fitness of
atomization and spray
pattern.
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3.PERIOD OF UNCONTROLLED COMBUSTION.
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AFTER BURNING
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NEEDLE LIFT DIAGRAM
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NEEDLE LIFT DIAGRAM
- The fuel injected during ignition delay period reduces resulting
into less rate of pressure and temperature rise during pre mixed
combustion and thus lower NOx ppm. (This effect is more visible
at intermediate speeds.)
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THREE PHASES OF DIESEL COMBUSTION
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THE THREE PHASES OF DIESEL COMBUSTION
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1. Ignition delay phase duration responsible for:
Rate of rise of combustion pressure
Effects combustion noise
Peak combustion pressure
Mechanical stress on components like journal bearing, crank pins &
gudgeon pin
Peak combustion temp
NOx generation
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2. Pre-mixed combustion phase (Curve bc): Combustion of a portion of
the fuel injected during the ignition delay period which have mixed with
the air in the chemically correct proportion.
Results into,
Very high rate of cylinder pressure rise resulting into diesel
combustion noise.
Higher combustion temperatures resulting into NOx generation
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3. Mixing Controlled Combustion
Often referred as Diffusion Combustion
Represented by curve- cd in figure.
Depends on the rate fuel mixes with air and acquires a condition
that is ready to burn.
Combustion paths: three types of mixing controlled combustion
1. Rich
2. Stoichiometric
3. Lean
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1. During Stoichiometric Zones
a. Combustion is complete
b. Products are H2O & CO2
2. For Rich
a.Incomplete combustion
b.Produces soot
3. For lean
a. Burn ineffectively
b. Produces unburned hydrocarbon
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EMISSION FROM DI DIESEL ENGINE
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EMISSION FROM DI DIESEL ENGINE
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HEAT RELEASE RATE IN DI ENGINE
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HEAT RELEASE RATE IN DI ENGINE
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• During the combustion process the burning proceeds in three
distinguishable stages.
• SECOND STAGE: It
corresponds to a period of
gradually decreasing heat
release rate. This is the main
heat release period and lasts
about 40°.
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HEAT RELEASE RATE AND RATE OF INJECTION IN DI
ENGINE
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HEAT RELEASE RATE AND RATE OF INJECTION IN DI
ENGINE
• Heat release rate and rate of injection is
shown in figure.
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• A rate of heat release diagram
corresponding to the rate of fuel injection
and cylinder pressure data is shown in
figure.
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• Second stage: It corresponds to a
period of gradually decreasing heat
release rate. This is the main heat
release period and lasts about 40°.
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• Normally about 80% of the
total fuel energy is released
in the first two periods.
• THIRD STAGE: It
corresponds to the tail of the
heat release diagram in
which a small but
distinguishable rate of heat
release persists throughout
much of the expansion
stroke. The heat release
amounts to about 20% of the
total fuel energy.
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FACTORS EFFECTING THE COMBUSTION PROCESS
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FACTORS AFFECTING COMBUSTION PROCESS
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COMBUSTION INFLUENCE ON FUEL ECONOMY
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COMBUSTION INFLUENCE ON FUEL ECONOMY
• The engine cycle efficiency decreases at later injection timings as the heat
release shifts away from TDC in this situation. This explains the fuel-
consumption and smoke/particulate increase at retarded injection.
• The effect of retard on smoke level, particulate matter and increased fuel
consumption can be overcome by using higher fuel injection rates.
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• A 6%loss in fuel economy is totally unacceptable to the trucking industry,
which sometimes survives by virtue of its fuel savings. It is necessary not
only to recover but also to improve the fuel economy.
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EFFECT OF INJECTION PRESSURE ON HRR (HEAT
RELEASE RATE)
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HOMOGENEOUS CHARGE COMPRESSION
IGNITION (HCCI)
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HOMOGENOUS CHARGE COMPRESSION IGNITION
• HCCI is a new combustion
technology. It is the hybrid of the
traditional spark ignition (SI) and
the compression ignition process
(Diesel engine).
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• HCCI can be controlled to achieve gas dine engine like emissions
along with diesel engine – like efficiency.
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METHOD
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ADVANTAGES
1. HCCI provides up to a 15 percent fuel savings, while meeting current
emissions standards.
2. HCCI engine are fuel lean, they can operate at diesel – like
compression ratios (>15), thus achieving higher than SI engines.
3. HCCI can operate on gasoline, diesel fuel and most alternative fuels.
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DISADVANTAGES
• High heat release and pressure rise rates contribute to engine wear.
• It is difficult to control.
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EMISSIONS
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CONTROL
• HCCI is more difficult to control than other popular modern
combustion engines, such as Spark Ignition (SI) and Diesel .
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DIESEL HYBRID
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DIESEL HYBRID
• Diesel hybrid technology has blossomed
over the last several years to become one of
the most advanced heavy-duty vehicle
technologies available today.
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Understanding Hybrid-Electric Vehicles
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• The diesel engine in a diesel electric hybrid vehicle generates electricity
for the electric motor, and in some cases can also power the vehicle
directly.
• HEVs are fueled just like their more traditional counterparts with
conventional diesel fuel.
• HEVs generate all the electricity they need on-board and never need to be
recharged before use.
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• The electric motor derives its power from an alternator or generator that is
coupled with an Energy storage device (such as a set of batteries or a super
capacitor).
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Sources of Hybrid Efficiency and Emissions Reductions
•Whenever a power system transfers energy from one form to another – such
as a hybrid’s conversion of mechanical energy into electricity and then back
again – the system will experience a decrease in energy efficiency.
•Hybrid electric vehicles offset those losses in a number of ways which, when
combined, produce a significant net gain in efficiency and related emissions
reductions.
•There are four primary sources of efficiency and emissions reduction found in
hybrids:
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FUEL AND AIR DISTRIBUTION IN THE FUEL SPRAY
OF A DI DIESEL
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FUEL AND AIR DISTRIBUTION IN THE FUEL SPRAY
OF A DI DIESEL
• Photographic films of combustion in a DI diesel
engine has a shape as shown in figure.
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• At the downstream edge of the spray and at distances farther away from the
spray core, the A/F ratio always approaches zero and it increases as we
move toward the core of the spray.
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Fuel spray is Divided into several regions:
• SPRAY CORE
• SPRAY TAIL
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LEAN FLAME REGION
• Vapor concentration between the core
and the downstream edge of the spray is
not homogeneous and the local A/F ratio
may vary from 0 to ∞.
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• The region in which these independent flames
propagate is referred as the lean flame region
(LFR).
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LEAN FLAME - OUT REGION
• Near the outer edge of the spray, the
mixture is often too lean to ignite or to
support combustion. This region is
referred as the lean flame – out region
(LFOR).
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• The size of LFOR depends on many factors, including the temperature and
pressure in the chamber during combustion, the air swirl and the type of fuel.
• Higher temperature and pressure extend the flames to leaner mixtures and
thus reduce the LFOR size.
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SPRAY CORE
• Following the ignition and
combustion in the LFR, the flame
propagates toward the core of the
spray.
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• If they are completely evaporated, the flame will burn all the mixture
within the rich ignition limit.
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SPRAY TAIL
• The part of the fuel injected consists
of large droplets due to the relatively
small pressure differential acting on
the fuel near the end of the injection
process.
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•The decomposed products contain unburned hydrocarbons and
high percentage of carbon molecules.
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AFTER INJECTION OR SECONDARY INJECTION
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• This fuel is quickly evaporated and decomposed, resulting in the formation of
CO, carbon particles and unburned hydrocarbons.
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FUEL DEPOSITED ON THE WALLS
• Some fuel sprays impinge on the
walls. This is especially the case in
small, high – speed DI engines
because of the shorter spray path
and the limited number of sprays.
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• Combustion of the
rest of the fuel on the
walls depends on the
rate of evaporation
and mixing of fuel and
oxygen.
• If the surrounding
gas has a low oxygen
concentration or the
mixing is poor,
evaporation occurs
without complete
combustion.
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SPRAY FORMATION
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SPRAY FORMATION
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1. SPRAY FORMATION DURING INJECTION
• Upon leaving the nozzle hole, the jet
becomes completely turbulent a very
short distance from the point of
discharge.
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• The velocity of the jet will further decreases as it moves in the X- direction
due to frictional drag.
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2. SPRAY ATOMIZATION
• Spray formation is described as
the breakup of the fuel jet as it exits
the nozzle hole.
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• The Weber number is defined as the ratio of the inertia forces to the
surface tension forces and is described by the following equation
Where:
Ρ = mass density
d = droplet diameter
V = upstream velocity
σ = surface tension
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3. SPRAY PENETRATION
• For more air utilization, the
droplets would have to travel
farther into the combustion
volume to reach air that is
present across the combustion
volume.
• The faster the spray
penetrates into the combustion
volume, the greater the mixing
rates as well as the air
utilization.
• It is not desirable to have
spray penetrate so far that it
would impinge on the
combustion chamber walls.
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4. DROPLET SIZE DISTRIBUTION
• Figure below is an example of the effect of injection pressure on droplet size as
influenced by nozzle hole geometry and nozzle hole diameter.
• The droplet size distribution given in figure is for a fuel spray produced from a
nozzle hole at different times from the start of injection.
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• At 0.70ms injection duration, Figure indicates that small droplets had a high
frequency. At later times, larger droplet diameters had greater frequency than
small droplets. It means, as the injection continues, the smaller droplet
population decreases as the larger droplet population increases, as a percent
of the total number of droplets.
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PHYSICAL FACTORS AFFECTING IGNITION DELAY
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PHYSICAL FACTORS AFFECTING IGNITION
DELAY
• Physical factors that affect ignition delay are :
a. INJECTION TIMING.
b. INJECTION QUANTITY OR LOAD.
c. DROPSIZE, INJECTION VELOCITY AND RATE.
d. INTAKE AIR TEMPERATURE AND PRESSURE.
e. ENGINE SPEED.
f. COMBUSTION CHAMBER WALL EFFECTS.
g. SWIRL RATE
h. OXYGEN CONCENTRATION
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INJECTION TIMING
• At normal engine conditions (low to medium speed, fully warmed engine))
the minimum delay occurs with the start of injection at about 10 to 15 BTC.
• The increase in the delay with earlier or later injection timing occurs because
the air temperature and pressure change significantly close to TC.
• If injection starts earlier, the initial temperature and pressure are lower so the
delay will increase.
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• If injection starts later (close to TC) the temperature and pressure are initially
slightly higher but then decrease as the delay proceeds.
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INJECTION QUANTITY OR LOAD
• Figure shows the effect of
injection quantity or engine load on
ignition delay.
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• Under engine starting conditions, the delay increases due to the larger drop in
mixture temperature associated with evaporating and heating the increased
amount of fuel.
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DROP SIZE, INJECTION VELOCITY AND RATE
• These quantities are determined by injection pressure, injector nozzle hole size,
nozzle type and geometry.
• Doubling the nozzle hole diameter at constant injection pressure to increase the
fuel flow rate and increase the drop size had no significant effect on the ignition
delay.
• At normal operating engine speeds, the effect of swirl rate changes on the
delay is small.
• Under engine starting conditions the effect is much more important due to
the higher rates of evaporation and mixing obtained with swirl.