| =, | Scusci CONSTRUCTION METHOD STATEMENT Polymers Job No. 440104 Project Title NCP South Plot Project Client SPC (Saudi Polymer Company) Location ‘AbJubail, Saudi Arabia CONSTRUCTION METHOD STATEMENT FOR ERECTION OF GRATINGS & HANDRAILS EQUIPMENT & BUILDING STRUCTURE PACKAGE - B (MECHANICAL WORKS) CONTRACT No. : NCP C-005B 02 fa nne, 200 ce non | o-Atey | rns (ome | consTRUCTION 02 [31 May, 2009] oe D. Pandey R. Prasad 8. Shukla a CONSTRUCTION it a EB _ mao | __FOR on | Pema | FOR] sum | meres | a stake Tord, | —_FOR oo | Mar | FOR | sun] meres | ost rev | nave | oescmpron | ontawacr | crecrepsy | *7°22¥8 | company Tio part of this document of the information it contains may be reproduced or transmitted in ‘any form or by any means electronic or mechanical, including photocopying, recording, or by any information storage and retrieval system, without permission in writing from NCP, DAELIM ‘or NCC-CDDoc. No Ss Rev. pone! Construction Method Statement = ee Page CONTENTS: 1. SCOPE OF WORK 2. REFERENCES 3. PROJECT SPECIFICATION 4, REQUIRED EQUIPMENT AND PERSONNEL 5, EXECUTION / PROCEDURE 6 QUALITY CONTROL AND ASSURANCE 7. HEALTH & SAFETY ‘No part of this document or the Information It contains may be reproduced or transmitted in any form or by any means electronic or mechanical, Including photocopying, recording, or by any information storage and retrieval system, without permission in writing from NCP, DAELIM or Nec-coRev. 4 Construction Method Statement Dae ial Page Doc. No 1. SCOPE OF WORK: This instruction highlights the NCC’s work sequence intended for the Erection of Gratings & Handrails in Plant Bui i Package — “B” (Mechanical Works). Execution of work shall be carried out in accordance with the relevant project specifications. 2, REFERENCES AISC ‘ANSI (A20.13) AWS 11/D11M OSHA 3. PROJECT SPECIFICATION : NCP-00-A0-GS-057 NCP-00-A0-GS-059 NCP-00-N3-GS-001 Code of Standard Practice for Steet Buildings & Bridges (2005) Steel Erection — Safety Requirements (2001) ‘American Welding Society Structural Welding Code ~ Steel: 20" edition (2006 w/errata) U.S. Occupational Safety & Health Administration ‘The drawings and contract documents Other Reference & Standards mentioned in Project Specifications where applicable Erection of Structural & Miscellaneous Stee! Structural Welding & Inspection Hot Dip Galvanizing 4, REQUIRED EQUIPMENT AND PERSONNEL : A. Equipment / Tools: Cranes (Crawler / Mobile) Man-tift Trailer Trucks Guy Wires / Wire: Nylon Rope / Chi Wrenches / Drift Pins es Blocks / Shackle ‘No part of this document or the information it contains may be reproduced or transmitted in any form or by any means electronic or mechanical, including photocopying, recording, or by any information storage and retrieval system, without permission in writing from NCP, DAELIM or Ncc-cD_ : [Doc No grey struction Method State aust construction Method Statement Page Other tools & equipments necessary for Erection & inspection 8. Personnel: Erection Supervisor Foreman Erectors, Scaffolders Crane Operators Riggers Helpers Qc Inspector Safety Officer 5. EXECUTION / PROCEDURE : A. Grating Erection Procedure: + The installation of the Gratings will be carried out in strict adherence with all DAELIM furnished approved for construction drawings, specifications, and all other relevant Contract documents. + Erection personnel shall read and understand work instructions, Method Statements, Job Specifications and drawings prior to work commencement. +The sequence of installation activities shall be as follows : 1. Preliminary preparation prior to installation works: 1.1. Ensure access platform are installed, e.g. Scaffolding, ladders, stairs, etc. for ‘worker's vertical transition to the area of erection. In case such secondary structures are not in place, provide scaffolding. 1.2. All permanent ladders must be inspected, green tagged and safe for use by DAELIM QC/Safety before use. 1.3. Provide life-line where workers can hook-up safety lanyards during handling and placement of grating panels. Ensure installed Life-line complies with OSHA ‘No part of this document or the Information it contains may be reproduced or transmitted in any form or by any means electronic or mechanical, including photocopying, recording, or by any | —gAES information storage and retrieval system, without permission in writing from NCP, DAELIM or SS Nec-coConstruction Method Statement loss Page standards and indicate 2 sign or mark in a visible and suitable place on the life-tine that proves it is safe for hook-up of lanyard. Extension lanyards must be provided prior to installation of life-line. 1.4. NCC shall assign material crew at the structural material lay-down yard to haul the grating panels. 1.5 Gratings should have visual inspection upon initial delivery under the responsibility of DAELIM representative to confirm no damage had occurred during transit from manufacturer to the lay-down area. Any damage will be noted, and brought to the attention of DAELIM representative. Any damage occurri after this inspection e.g. due to transport to the project lay-down area on and offloading etc, will fall under the responsibility of NCC. 1.6 Segregate the grating panel per level and arrange in a correct sequence of erection for each level. 1.7. Check the total delivered grating panel intended for each level of the structure. Extra safety precaution must be provided on areas where grating panels are not 100% delivered or correctly fabricated for each level of the structure. 1.8. Ensure that all crane operators have valid Operator License to be able to perform the erection work. Ensure the teams are briefed by DAELIM Safety Department and are aware of all risks & competent to perform the job as required by DAELIM. 1.9. Ensure the works are and all safety provisions are visually or physically checked. Obtain necessary work permit and safe work plan prior to commencement of the work, Coordinate properly with DAELIM all the activities that will be done at site. 2. Erection: 2.1. The erection shall be undertaken in accordance with the good working practice and relevant specifications as well as an approved Safety Action Plan. 2.2. Assign a minimum of six (6) nos. of workers with crane, mar-lift and required scaffolds to install the gratings. 23 Commence the installation of grating panel at one of the corner of the structure ‘No part of this document or the information ft contains may be reproduced or transmitted in any form or by any means electronic or mechanical, including photocopying, recording, or by any information storage and retrieval system, without permission in writing from NCP, DAELIM or Nec-cDDoc. No Rev. Construction Method Statement = Page where access provided by using scaffolds or man-lift. 2.4 Crane must use to lift only Individual grating frame of that specific row, never allowed to stack the grating panel on the top. 2.5. Proper installation of the grating frame than only after remove the sling. 2.6 After placement of each grating panel, secure with fasteners (Tapping screw / Clamp) before placing the next one to ensure a safe work floor. No loose materials allowed on the top. 2.7. Continue the installation unit reaching the last grating panel on the row. 2.8 Proceed erection to the succeeding row, left side of the accomplished grating and repeat the activities of SL # 2.4 to 2.6 2.9. Again, proceed to the succeeding row and repeat 2.4 to 2.7 until the last row of the grating panel is accomplished. 2.10 After completing the erection of grating at the first level, proceed to the next level of the structure. 2.11 Repeat 2.4 to 2.8 2.12 Touch up all damaged paint material as recommended by steel fabricator or as per approved material submittal. Surface preparation and application as per project specification NCP-00-NO-GS-001 2.13 All filed cut floor plate or grating opening required, toe plate protection or banding shall be done as required in the relevant drawing or other documents. 2.14 Gratings and floor plate shall be fastening as specified in the drawings. A minimum of four fasteners per panel shall be used. 2.15 Where specified in the drawing galvanized floor plate shall be used. If opening in floor plate is not dimensioned in the drawings shall be cut in the field as per direction of DSA/NCP. 2.16 Removable floor plate shall be secured with flush counter-sunk bolts. ‘No part of this document or the Information it contains may be reproduced or transmitted in any form or by any means electronic or mechanical, including photocopying, recording, or by any information storage and retrieval system, without permission in writing frorn NCP, DAELIM or Nec-cp[Doe No | Rew Construction Method Statement ae Page 2.17 Serrated bar, removable type gratings will be used at all locations unless otherwise not specified in the drawings. 2.18 Notching of bearing bar is not permitted. Banding bars shall be of the same thickness as the bearing bars to which they are welded. Trim bands shall be welded to each intersecting cross bar and to every fifth intersecting bearing bar. 2.19 All welded connection shall be made as per NCP-00-A0-GS-057, Para5.6 and approved structure WPS. 2.20 Gratings will be secured to the supports with a minimum of two fasteners per ig beam and four per panel. Fasteners shall be stainless steel saddle clips with 6mm (1/4 inch) seff-tapping hex head screw with lock washers. Alternates fasteners may be used with prior approval by DSA/NCP. Hand-Rails Erection Procedure: +The erection of Handi practice and relevant specifications as well as an approved Safety Action Plan, shall be undertaken in accordance with the good working + Erection personnel shall read and understand work instructions, Method Statements, Job Specifications and drawings prior to work commencement. + Double check pre-fabricated handrails material lists as per AFC Erection Drawings & Assembly Piece Mark Numbers as provided by DAELIM. Any deviations against the issued drawings or defects on the handrails assembly encountered during the sorting shall be immediately reported to DAELIM for their information and appropriate action. + Use crane for loading and unloading of handrails assemblies from lay-down yard within the site or from materials lay-down area to the assembly / erection site. +The erection of Handrails will start from the lowest level in succession order up to the highest level and the Handrails for top platform will be the last one to install. + Erectors shall install the Handrails of Platform by the bolted connection, followed by the installation of Gratings, Floor Plates and Ladders etc. + All bolts for Handrails, toe plates, posts, stair stringer and treads and removable floor To part ofthis document or the Information It contains may be reproduced or vansmlied Ia any form or by any means electronic or mechanical, including photocopying, recording, or by any information storage and retrieval sytem, without permission in writing from NCP, DAELM or Ncc-coDos. No Rev, Construction Method Statement = Page require tensioning only to the snug tight condition. Touch up ail damaged paint material 2s recommended by steel fabricator or as per approved material submittal. Surface preparation and application as per project specification NCP-00-NO-GS-001. 6, QUALITY CONTROL AND ASSURANCE All stages of work shall be inspected in accordance with the approved Inspection Test Plan. 7. HEALTH AND SAFETY The work shall be executed in accordance with the approved safety action plan. Rigging / Lifting plan and daily safe work plan. Permits shall be obtained prior to any commencement of the work when required. Only trained and experienced workers shall be utilized for the Erection / Installation work. Ensure that all workers working at height have attended training for work at height. No part of this document or the information it contains may be reproduced or transmitted in any form or by any means electronic or mechanical, including photocopying, recording, or by any information storage and retrieval system, without permission in writing from NCP, DAELIM or NCC-cDDoe. No | —», Rew. Saudi Construction Method Statement Dae Gl Page ATTACHMENT 1 Job Safety Analysis No part of this document or the information it contains may be reproduced or transmitted in any form or by any means electronic or mechanical, including photocopying, recording, or by any information storage and retrieval system, without permission in writing from NCP, DAELIM or cc-co ws-qofames ‘10}9q sostAradns £9 poyanptio9 9q o} uneout x0q Joo, < Add wifoad ox) X “ompor dus amy popeommeg quoniopae oF puna moots pare prey uo patomsod aq pinoys ue i maya 9q pmoys ware Fung] mAs spepsoqwU UBYaIOg a en pa prezet, ana ‘60d £09 pouenss 2-1 Jo aimae aq 0} voReIada stp UE paAyoam saotordine IT < “Buoann ways uonezi gop, pPmnd pue yoamp 07 pouyesu oq pnoys wom sum aurea “(y * ‘oumyo Jo qtotoxmbar Sutjoxwn caryenes eomeyeysay Yams unos otp ems oxuut pura emor Semjoaen om 1d qwoplooy SUTELL 1-1 | wonezTgoyy omer Wonupuourroseyt prezepy rentiaog | qwowdinbg 29 joo, 0630 aameK “sooMyo ASH ‘tosyarodng ‘uot aro ‘toomBug 9D /vd ‘eoui8ug jeoreysay : Aumtqisuodsay “FOAOO “eoommeTy Hayes’ sooys Geyvg’ sasseiy ayes ouijayy Aayey + qwouorabsy LOMLOWd LOT HLNOS AON Somamoeqyson tou vse SO/EOIE : ALY. =n sgt tu, s_bb Wun :uones07| amonng Bupyng a» aamdmbg SISKTVNY Ksavs a SON (NOISTALG NOLLINUISNOD ) a “GUT ANVAWIOD ONTIOVWINOS THNOLLYN Sea ‘perSaaS aa ‘oy jondoo 0 adax qua apn oq pmnoys amyanng eo] papuadens zopim ye oy Molt 3,us90p sm; 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