Colour Television
Colour Television
Contents Page
1. Technical Specifications, Connections, and Chassis
Overview 2
2. Safety Instructions, Warnings, and Notes 15
3. Directions For Use 16
4. Mechanical Instructions 17
5. Service Modes, Error Codes, and Fault Finding 25
6. Block Diagrams, Test Point Overview, and
Waveforms 40
7. Circuit Diagrams and PWB Layouts 51
8. Alignments 52
9. Circuit Descriptions, Abbreviation List, and IC Data
Sheets 71
10. Spare Parts List 72
11. Revision List 77
©
Copyright 2006 Philips Consumer Electronics B.V. Eindhoven, The Netherlands.
All rights reserved. No part of this publication may be reproduced, stored in a
retrieval system or transmitted, in any form or by any means, electronic,
mechanical, photocopying, or otherwise without the prior permission of Philips.
Published by MW 0663 TV Service Printed in the Netherlands Subject to modification EN 3122 785 14993
EN 2 1. SDI PDP Technical Specifications, Connections, and Chassis Overview
Notes:
• Figures can deviate due to the different model executions.
• Specifications are indicative (subject to change).
Serial number Model label Voltage label Serial number label Model label Voltage label
ilable
va
e t) a
ot (y
is n
igure
is f
Th
F_14991_035.eps
061005
Figure 1-4 Points of screw mount (42” SD v2) Figure 1-6 Points of screw mount (42” SD v3)
F_14991_003.eps
180705
Figure 1-7 External view (42” SD v4) Figure 1-9 External view (42” HD v3)
F_14991_005.eps
180705
Figure 1-8 Points of screw mount (42” SD v4) Figure 1-10 Points of screw mount (42” HD v3)
F_14991_010.eps
030805
Figure 1-11 External view (42” HD v4) Figure 1-13 External view (50” HD v3)
F_14991_011.eps
030805
Figure 1-12 Points of screw mount (42” HD v4) Figure 1-14 Points of screw mount (50” HD v3)
j WWX h [ ` WZ h WWWX
ۀۋ۔گ ڟڤ
Serial No. Voltage label Module Worker
Area Model Year Month Date S /N
Line G roup
ྙ ڄۉۀەۉۀۃڮ ڕ ڮ ڇ ۉڼۉۊۀۃڞ ڕڞڃ ڼۀۍڜ
ྚ ۏۄۂۄڿ ڎ ڕ ۇۀڿۊڨ
ྛ ڵ ۙ ڜ ڕ ۀۉۄڧ ۀۇېڿۊڨ
ڟڤ ྜ ێۀڿڼھۀڿ ۔ۍۀۑۀ ۀۏڼۏۊڭ ڙژ ۏۄۂۄڟ ڌ ڕ ۍڼۀڴ
ڄڞ ڈ ھۀڟ ڇڝ ڈ ۑۊک ڇ ڜ ڈ ۏھڪ ڙژ ۏۄۂۄڟ ڌ ڕۓۀڣڃ ۃۏۉۊڨ ྜྷ ۂۉۄۉڼۀڨ
ྞ ڌڎ ۙ ڌ ڕ ۀۏڼڟ
ྟ ڄۏۃۂۄکڃۏۍڼګ ڞ ڇڄۉۊۊۉۍۀۏہڜڃۏۍڼګ ڝ ڇڄ۔ڼڟڃۏۍڼګ ڜ ڕ ۋۍېۊڢ ۍۀۆۍۊڲ
F_14991_004.eps
180705
26 1 4 0 8 07 0 8 6 5
Serial No : 0001~9999
F_14991_012.eps
Date : 01~31
030805
Month : 01~12
Year : 00(2000)
Figure 1-15 External view (50” HD v4) ~99(2099)
Line No : 1 ~ 9
(0:Pilot Line)
Type : 02~48 (ex.50HDv3 :26)
(Step of even)
F_14991_013.eps
030805
1.3.1 37” SD v4
17
20 21
1
2
9 4
5
19
6 7 8
F_14991_027.eps
030805
1.3.2 42” SD v2
Y- B uffer
(upper) ڮګڨڮ
Y- MAIN X- MAIN
Logic Main
C OF x 7
F_14991_033.eps
061005
Figure 1-20 PWB location (42” SD v2)
1.3.3 42” SD v3
X_G
YXG YY
`G
X
YG
[G
\G
YW
XW Z
]G ^ _G
XX X`G XY
G XZSGX[SGX\ X]SGX^
F_14991_034.eps
061005
1.3.4 42” SD v4
7
1
4 17
16 3
8
2
5 6
14 9 11 13 12 15 10
F_14991_001.eps
180705
1.3.5 42” HD v3
22
21 18 14 15
1
8
2
5
4
20
17
3
9 20
11
6 7
10
13 12
19
16
F_14991_014.eps
030805
1.3.6 42” HD v4
F_14991_015.eps
030805
1.3.7 50” HD v3
20
26
27 35
28 32
10
9
11
12
33 34
2 1
5 14 15
4
30
3
13
6 7 8
29
24 16 18 17
19
31 22 23 25
21
F_14991_016.eps
030805
1.3.8 50” HD v4
15 18 16 19 17
5
6 7
21
8
1
24
23
4
3
22
9 2
20 19 18
6 5
7
10 12 13 14 11
F_14991_017.eps
030805
Figure 1-26 PWB location (50” HD v4)
• While the main power is “on”, do not touch any parts or precaution may result in the occurrence of an abnormality
circuits other than the ones specified. The high voltage in the soldered areas.
Power Supply block within the PDP module has a floating • Do not stack the circuit PWB. Failure to observe this
ground. If any connection other than the one specified is precaution may result in problems resulting from scratches
made between the measuring equipment and the high on the parts, the deformation of parts, and short-circuits
voltage power supply block, it can result in electric shock or due to residual electric charge.
activation of the leakage-detection circuit breaker. • Routing of the wires and fixing them in position must be
• When installing the PDP module in, and removing it from done in accordance with the original routing and fixing
the packing carton, be sure to have at least two persons configuration when servicing is completed. All the wires are
perform the work while being careful to ensure that the routed far away from the areas that become hot (such as
flexible printed-circuit cable of the PDP module does not the heat sink). These wires are fixed in position with the
get caught by the packing carton. wire clamps so that the wires do not move, thereby
• When the surface of the panel comes into contact with the ensuring that they are not damaged and their materials do
cushioning materials, be sure to confirm that there is no not deteriorate over long periods of time. Therefore, route
foreign matter on top of the cushioning materials before the the cables and fix the cables to the original position and
surface of the panel comes into contact with the cushioning states using the wire clamps.
materials. Failure to observe this precaution may result in, • Perform a safety check when servicing is completed. Verify
the surface of the panel being scratched by foreign matter. that the peripherals of the serviced points have not
• When handling the circuit PWB, be sure to remove static undergone any deterioration during servicing. Also verify
electricity from your body before handling the circuit PWB. that the screws, parts and cables removed for servicing
• Be sure to handle the circuit PWB by holding the large parts purposes have all been returned to their proper locations in
as the heat sink or transformer. Failure to observe this accordance with the original
4. Mechanical Instructions
Index of this chapter:
4.1 Dis-assembling / Re-assembling
4.1.1 Flexible Printed Circuit of Y-Buffer (Upper and Lower)
4.1.2 Flat Cable Connector of X-main Board
4.1.3 FFC and TCP from Connector
4.1.4 Exchange of LBE, LBF, LBG board
4.1.5 Exchange YBU, YBL and YM board
• Dis-assembly:
1. Pull out the clamp of connector.
2. Pull Flat cable out press down lightly.
3. Turn the Flat Cable reversely.
• Re-assembly: Put the Flat Cable into the connector press
down lightly until locking sound (“Click“) comes out.
The procedure of
assembling and disassembling of
FFC is same as TCP
2 4 6 1 7 5 3
Figure 4-11 Photo 2 - 42” SD v2 and v3
EN 22 4. SDI PDP Mechanical Instructions
1 2 3 4 5
F_14991_028.eps
030805
YG [G ]G X _ ^ \G Z
YY
XW XY X[G ` X] X\ XZ XX
1 2 3 4 5
F_14991_028.eps
030805
ཛG ཛྷ ཝ ཞ
ཛG ཛྷ ཝ ཞG
F_14991_029.eps
030805
5.1.1 ComPair
F_14991_031.eps
030805
Power Supply
No
is working ?
Chassis ?
FTP2..2 FTP2..4
FM242
LC4.7 LC4.9
FTP1.1 LC4.7
F21RE BP2.x
FM24_AB
F_14991_036.eps
280306
Go to
“Power Supply Check” Go to Go to the
flowchart “No Display” “Abnormal Display”
(version dependent) flowchart flowchart
Horizontal or
Vertical
Vertical Lines?
Horizontal
Repair 42 SD v2
as stand alone
PDP identification =
No
S42SD-YD06
Y
Go to v3 or v4 repair scenario.
Yes
No
Switch Jig connector switch “on”.
Standby Supply
is defective.
Green LEDs 8001
No
& 8002 are “on”?
Yes
Protection
LED8004 is “on”?
Go to fault finding part:
Yes
PDP identification =
S42SD-YD05 or YB03?
Other PDP
S42AX-XD02 or XB01?
type
S50HW-XD03 or XB02?
Disconnect and remove SSB FTP2.2 or LC4.7 board. Go to v2/v4 repair scenario
Remove plastic frame to have acces to all boards
CN9005
42-inch
Connect Mains to PSU board (CN8001 on PSU, use 1 2 3 4 1 2 3 4
Switch mains filter).
Internal External
Switch PDP “on’ with switch.
50-inch
Yes
Standby Supply
Switch Jig connector switch “on”.
is defective.
Yes
Protection
LED8004 is “on”?
Go to fault finding part:
Yes
Repair 37" SD v4
as stand alone.
PDP identification =
Other PDP
S37SD-YD02? type
Yes
Disconnect and remove SSB (and other Philips applications). Locate the appropriate flowchart
3122 785 90770 for the PDP version
Remove plastic frame to have acces to all boards
Green LEDs
LD8001, LD8003 No
are “on” ? (jumper setting ok?)
Protection
LED BLD8001 is Yes Power Supply
blinking? is defective.
No
Determine defective
part via error table.
F_14991_039.eps
280306
PDP identification =
S42SD-YD07? Other PDP
S42AX-YD01? type
S50HW-XD04?
Yes
Protection
LED BD8903 is Yes Power Supply
blinking? is defective.
No
Determine defective
part via error table.
F_14991_037.eps
280306
Check F8002
Power Supply Check (v2 versions) Fuse 250V/8A
LED8003
NO
Stby is ON?
Go to repair scenario
Blinking Reconnect mains. Switch ON via 1 or 2 as stand-alone
On
Check Power supply No
on Logic-Main board.
3.3V and 5V
SMPS is working? Disconnect mains cord
Data communication
from Philips
Reconnect mains. Switch ON via 1 or 2
application to Logic
mains is OK.
Continous ON, means no No
data communication over
LVDS Cable. SMPS is
Disconnect mains
Yes working?
Activate SAM
or SDM
Disconnect VA Logic Buffer
CN8010 / CN8011
Power Supply Check (v3 versions) Check CN8001 / 2pin connector 220V AC
LED8003
NO
Stby is ON?
No
ΠΨΖΣ͑΄ΦΡΡΝΪ͑ʹΙΖΔΜ͙·ͥ͑ΙΚΝΚΡΤ͚
ʹΠΟΟΖΔΥΠΣ͑ΤΖΥ͑ΥΠ͑ΞΒΚΟ
Ϳ ΄ΥΒΟΕΓΪ͑ΤΦΡΡΝΪ͑ΚΤ͑
ͦ·ͣ͑ΦΥΡΦΥ͑ ͑΄Ά͑ΖΡΝΒΔΖ͑
·ΠΝΥΒΘΖ͑Ͱ ͵ΖΗΖΔΥΚΧΖ͟
ΊΖΤ
΄ΨΚΥΔΙ͑Ϳ͙ͲΔΥΚΧΖ͑ͽΠΨ͚
Ϳ ͲΥ͑ͽͶ͵ͩͣͩ͑͢͡͡͠͡͡ΗΗ͑͝ͷͩ͑͢͡͡ʹΙΖΔΜ͟
ͽͶ͵ͩͣ͑͡͡͝
ͩ͑͢͡͡ΚΤ͑ͿͰ ͲΥ͑ͽͶ͵͑ͩͣ͑͡͡Ϳ͑͗͑ͩ͑͢͡͡ΗΗ͑ͩͣͩͤ͑͢͢͝͡͠͡
ΊΖΤ
ΊΖΤ
ͳ͵ͩͪͤ͑͡ͳΝΚΟΜͰ ΄ΖΧΖΣΒΝ͑ͳΝΚΟΜͰ͙ΣΠΥΖΔΥΚΠΟ͑ΥΒΓΝΖ͑
Ϳ
ͲΝΝ͑ΕͺΤΔΠΟΟΖΔΥ͟
΄Ά͑ͿΠΣΞΒΝΚΥΪ
͙ͳ͵͚ͩͪͤ͑͡
ʹͿͩ͑͢͡͡ʹΠΟΟΖΔΥ͑ΒΟΕ͑΄ΨΚΥΔΙ͑Ϳ͑
Ϳ
ͳ͵ͩͪͤ͑͡ͳΝΚΟΜͰ
ΊΖΤ
΄ΖΧΖΣΒΝ͑ͳΝΚΟΜͰ͙ΣΠΥΖΔΥΚΠΟ͑ΥΒΓΝΖ͚͑
ͲΝΝ͑ΕͺΤΔΠΟΟΖΔΥ͟
͙ͳ͵͚ͩͪͤ͑͡
ͳͻͩͪͩͪͣ͑͢͡͠͡ʹΠΟΟΖΔΥ͑ͻΦΞΡΖΣ͟
ʹͿͩ͑͢͡͡ʹΠΟΟΖΔΥ͑͑ΒΟΕ͑΄ΨΚΥΔΙ͑Ϳ͑
ΊΖΤ
ͲΝΝ͑ΠΦΥΡΦΥ͑
ΧΠΝΥΒΘΖ͑ʹΙΖΔΜͰ
Ϳ
͑΄Ά͑ΖΡΝΒΔΖ͑ F_14991_064.eps
120206
No OK OK
Logic main OK
Check FET OK
normal state
Short?
Check FET
No OK Short?
Check
Open Y Buffer Uper Open
Check Power and Lower?
supply on Logic mains.
3V3 & 5V.
Yes OK No
Yes
Not OK Not OK
X-Main
normal State
Abnormal Display
Exept for Horizontal or Vertical Lines
Check FFC
1 (Flat Foil Cables) between 3
Logic-main, X-main and Y-main
Logic-Main
Observation of
abnormal Display
Y-Main Check
Check Fuses and FET
X-Main Check
Check Fuses and FET
Regular abnormal
No
pattern
Check Ramp
Logic main
waveform on Y-board
Yes normal state
(buffer)
Check X
Waveform
Replace the Logic-
Replace PDP
main board
Waveform?
Not No
correct waveform
Waveform is
OK
Check voltages.
Check voltages.
Replace Y-Main
Adjust Y waveform
board
Go to X-Main board
Check
Not
Waveform?
correct
Replace X-Main
board
Replace PDP
Y-FPC Y-FPC
Sustain open Sustain Short
Check connections
Y-buffer up & Low
Check FFC
OK
Nok
Change Y-Buffer
FPC damaged or connection Upper or Lower
to PDP
OK
Line Open
Data Block Open Line short
1/2 or 1/4 of Display is missing Data Block short
COF Block Open
1 Line 1 Line
or 1 Block or 1 Block
No No
Half Block / Half Block /
Half of Screen Half of Screen
Yes Yes
Yes Yes
Done
DDF FLAT TV (panels & boards) version 1.1 Date last modified: 08/03/2005
Country:
Philips Type nr./Model nr. set
Qty of dots :
Mark ---------- Picture ----------
Pixel ❐ Dark dots ……..
P A N E L R E P A IR
Spare Part Nr. New Board Barcode Nr. Defect Board Barcode Nr. Replaced Board
B O A R D R E P A IR
1.
For Plasma
TV repair 2.
only
3.
4.
Note 1: The defective LCD-panel / PDP needs to be returned in the same packaging as the new part was send. If not
the warranty claim will be rejected.
Note 2: Please fill out this form completely and correctly, otherwise Euroservice is unable to fulfil the repair request!
F_15590_115.eps
110705
LOGIC CONTROL
Display
DATA_R DRIVER CIRCUIT & PANEL
DRAM
Data
8 Bits
Driver
DATA_G
Row
Input Data Processor
8 Bits
Data Controller
DATA_B Driver
8 Bits
Generator
Timing Controller
X Pulse
DCLK Timing
852 x 3 x 480 Cells
Generator
Vsync
Y Pulse
Driver
Hsync Scan
Enable Timing
Column Driver
LVDS
Interface
Vcc Vdd Va Vs
Vset Vsc Ve
Reference
- Vcc : Voltage for Logic Control
- Vdd : Voltage for FET driver
- Va : Voltage for address pulse
- Vs : Voltage sustain pulse
- Vsc : Voltage for scan pulse
- Ve : Voltage for X ramp pulse
- Vset : Voltage for Y ramp pulse
LOGIC CONTROL
LVDS Display
DRIVER CIRCUIT & PANEL
DATA_R
DRAM
Data
8Bits
Driver
DATA_G
Input Data Processor
Row
8Bits
Data Controller
DCLK Timing
Generator
Vs ync
Y Pulse
Driver
Hsync Scan
Enable Timing
Column Driver
V5 Vdd Va Vs
Vset Vsc Ve V3.3
Reference
F_14991_032.eps
030805
Figure 6-3 Block diagram (42" SD v3)
LVDS
INPUT
ASIC X, Y
(Clock,
FET
RGB,Data,
SPS - S101 Control
V-, H-sync,
DE)
TCP
CLK, DATA
I2C Control
Interface 128K 128K
signal DDR DD R
F_14991_002.eps
180705
LOGIC CONTROL
Display
DRIVER CIRCUIT & PANEL
DRAM
DATA_R Data
8Bits Column Driver
Driver
DATA_G
Input Data Processor
Row
8Bits
DATA_B Data Controller
Driver
8Bits
Generator
X Pulse
1024× 768 Pixels
Timing Controller
DCLK Timing
1024× 3× 768 Cells
Generator
Y Pulse
Vsync
Driver
Hsync Scan
Enable Timing
Column Driver
LVDS
Interface
Vcc Vdd Va Vs
Vset Vsc Ve
Reference
- Vcc : Voltage for Logic Control
- Vdd : Voltage for Fet driver
- Va : Voltage for address pulse
- Vs : Voltage sustain pulse
- Vsc : Voltage for scan pulse
- Ve : Voltage for X ramp pulse
- Vset : Voltage for Y ramp pulse
I2CInterface TCP
Signal 128M 128M CLK, Data control
DDR DDR
F_14991_018.eps
030805
Figure 6-6 Block diagram (42" HD v4)
Block Diagrams, Test Point Overview, and Waveforms SDI PDP 6. EN 43
LOGIC CONTROL
Display
DRIVER CIRCUIT & PANEL
DATA_R Data
8(9)Bits Column Driver
Driver
DATA_G
Row
DRAM
8(9)Bits
DATA_B Driver
Generator
X Pulse
1366× 768 Pixels
Data Controller
DCLK Timing
1366× 3× 768 Cells
Vsync
Timing Controller
Scan
Generator
Hsync
Y Pulse
Enable Timing Vb
Driver
LVDS Column Driver
Vset
Interface Vsc_l
Vscan
Vcc Vdd Va Vs
Reference
- Vcc : Voltage for Logic Control
- Vdd : Voltage for FET driver
- Va : Voltage for address pulse
- Vsc_l : Voltage sustain low
- Vscan : Voltage for scan high
- Vb : Voltage for X bias
- Vset : Voltage for Y ramp pulse
F_14991_019.eps
030805
D5VL
GND
GND
GND
GND
VG
HOT(LIVE)
VS
VS
VE
CN8008 0V
CN8002
VPFC
DC_VCC
0V
0V
VPFC
D5VL SX
VG
GND
Vscan
GND
SY
Vset
GND
GND
VS
VS
CN8003
BUFFER
VA
V5
D5VL VR8005 VPFC
GND VR8009
VG VR8001
CN8005
VR8002
HIC8002
HIC8001
VSCAN
CN8004
8V_STBY VA
GND VSCAN HIC8003
+8.8 V D5VL
GND VA8008
V9
+5.2V
IN-2
VE VR8004 VR8006
GND VSET PBA Flev
+12V VSET
VG A B C D E F G H I
GND +8.6V
POWER_OK VA D5VL 1 2 3 4 5 6 7 8 9
+ 6.2V
5V_Relay +12V
GND D3V3
STANDBY GND
VA8003
AC_DET
DC_PR07 POWER_OK VE
DC_PR07
PIRO PIRO
GND VA8007
GND GND
IN-3
PFC_OK
K
GND L D8001
VA8208
D5VL D3V3
GND L D8004
K
CN8001
+6V2 GND D3V3
A
THEM_SEN CN8006
+5V2
A
K A
GND
D5VL
GND
GND
D3V3
D3V3
AC_DET
RELAY
STANDBY
No Output voltage (V) Voltage Setting (Nominal Load) Output Voltage Variable Point
2 VS 170 V 160 V ~ 185 V
3 VA 70V 60 V ~ 80 V
4 VE 180 V 165 V ~ 195 V
5 VSET 173 V 160 V ~ 180 V
6 VSCAN -160 V -145 V ~ -175 V
7 D5VL 5.2 V 5.0 V ~ 6.0 V
8 D3V3 3.3 V 2.8 V ~ 3.8 V
9 VCC 15 V Fixed
10 5V2 5.4 V 4.5 V ~ 5.6 V
11 9V_Standby 8.5 V ~ 9.5 V Fixed
Check voltage label on the PDP for correct values.
Block Diagrams, Test Point Overview, and Waveforms SDI PDP 6. EN 45
5 P10
PFC
8 P11
VS
1
8003
VE 9
1
8008
4 P12
5 P13
VA
Vcc
VSCAN 10
8010 1 P14
5
1
8011
8V6 VFAN VSET
HOT 5
COLD Protection
GREEN GREEN GREEN RED Board
DV5
8003 8004
8001 8002
8004 8009 8002 8001
3V3_VSB_S
3 1 5V_STBY_S 10 5 1 13 43 1 12 8 1
P7 P6 P5 P3 P2 P1
COLD HOT P4 CL 36532011_009.eps
050303
No Output voltage (V) Voltage Setting (Nominal Load) Output Voltage Variable Point
1 Vs 87V 78V ~ 92V
2 Va 79V 72V ~ 86V
3 Ve 107V 100V ~ 120V
4 Vset 93V 75V ~ 95V
5 Vscan 79V 65V ~ 85V
6 Vg 15V Fixed
7 D5V 5.2V 5V ~ 5.6V
8 D3V3 3.3V 2.8V ~ 3.7V
D5VL
GND
GND
GND
GND
VCC
VCC
PFC
VE
VS
VS
0V
CN8002
T-VS
VS
CN8003 COLD HOT UP
T-VPFC
GND CN8009
VSET VR8008
GND
T-VCC-S T-0V
VE
DOW N
VSCAN
GND VR8004 T-VE
VCC VS
D5VL
T-VSCAN
T-VCC
GND HIC8001
CN8005
PFC sub B/D
VA
HIC8003
GND CN8006 VS sub B/D
T-PFC_VCC
VA
T-VSET HIC8002
9V_Standby
alarm B/D
T-VA
GND
8V6
GND
5V_SW
GND VR8007
12V VA
CN8004
GND VR8003
POWER OK VSET
5V_Relay Io_2 VR8009
GND D5VL
CN8007
DC Prot
VR8002
PIPQ VSB
GND VR8005 GREEN
LED8001
GND FAIL VSCAN GREEN CN8001
GND RED VR8006 LED8002 AC INPUT
Temp Sensor LED8004 D3V3 GREEN
GND CN8008 LED8003
5V2
GND T-3V3 T-5V 9V_Standby 5V2
D5VL
D3V3
D3V3
GND
GND
GND
VS_ON
5V2
No Output voltage (V) Voltage Setting (Nominal Load) Output Voltage Variable Point
1 Vs 175V 160V ~ 185V
2 Va 70V 65V ~ 80V
3 Ve 160V 150V ~ 170V
4 Vset 173V 160V ~ 18095V
5 Vscan -60V -55V ~ -75V
6 D5VL 5.2V 4.0V ~ 6V
7 D3V3 3.3V 5V ~ 5.6V
8 Vcc 15V Fixed
F_14991_061.eps
120206
No Output voltage (V) Voltage Setting (Normal Load) Output Voltage Variable Point
1 VS 207V ± 1% 195V ~ 215V
2 VA 70V ± 1.5% 50V ~ 70V
3 VE 110V ± 1.5% 70V ~ 110V
4 VSET 198V ± 1.5% 180V ~ 210V
5 VSCAN -185V ± 1.5% -170V ~ -190V
6 VSB 5V ± 5% Fixed
7 VG 15V ± 5% Fixed
8 D5VL 5.2V ± 5% Fixed
9 D3V3 3.3V ± 5% Fixed
Check voltage label on the PDP for correct values.
EN 48 6. SDI PDP Block Diagrams, Test Point Overview, and Waveforms
D5VL
GND
GND
GND
GND
VCC
VCC
PFC
VE
VS
VS
0V
CN8002
T-VS
VS
CN8003 COLD HOT UP
T-VPFC
GND CN8009
VSET VR8008
GND
T-VCC-S T-0V
VE
DOW N
VSCAN
GND VR8004 T-VE
VCC VS
D5VL
T-VSCAN
T-VCC
GND HIC8001
CN8005
PFC sub B/D
VA
HIC8003
GND CN8006 VS sub B/D
T-PFC_VCC
VA
T-VSET HIC8002
9V_Standby
alarm B/D
T-VA
GND
8V6
GND
5V_SW
GND VR8007
12V VA
CN8004
GND VR8003
POWER OK VSET
5V_Relay Io_2 VR8009
GND D5VL
CN8007
DC Prot
VR8002
PIPQ VSB
GND VR8005 GREEN
LED8001
GND FAIL VSCAN GREEN CN8001
GND RED VR8006 LED8002 AC INPUT
Temp Sensor LED8004 D3V3 GREEN
GND CN8008 LED8003
5V2
GND T-3V3 T-5V 9V_Standby 5V2
D5VL
D3V3
D3V3
GND
GND
GND
VS_ON
5V2
No Output voltage (V) Voltage Setting (Normal Load) Output Voltage Variable Point
1 PFC 385V ± 2V 370V ~ 400V
2 VS 175V ± 1% 160V ~ 185V
3 VA 70V ± 1% 65V ~ 80V
4 VE 160V ± 2% 150V ~ 170V
5 VSET 173V ± 2% 160V ~ 180V
6 VSCAN -60V ± 2% -55V ~ -75V
7 D5VL 5.2V ± 2% 4.0V ~ 6.0V
8 D3V3 3.3V ± 2% 2.8V ~ 4.0V
9 VCC 15V ± 5% Fixed
10 5V2 5.4V ± 3% 3.5V ~ 6.0V
11 9V_Standby 8.5V ~ 9.5V Fixed
Check voltage label on the PDP for correct values.
Block Diagrams, Test Point Overview, and Waveforms SDI PDP 6. EN 49
F_14991_062.eps
120206
No Output voltage (V) Voltage Setting (Normal Load) Output Voltage Variable Point
1 Vs 208V 190V ~ 210V
2 Va 70V 50V ~ 70V
3 Ve 90V 80V ~ 105V
4 Vset 195V 180V ~ 205V
5 Vscan -190V -170V ~ -205V
6 Vsb 5V Fixed
7 Vg 15V Fixed
8 D5VL 5.2V Fixed
9 D3V3 3.3V Fixed
Check voltage label on the PDP for correct values.
EN 50 6. SDI PDP Block Diagrams, Test Point Overview, and Waveforms
DONGAH ELECOMM
D5VL PCB NAME P5-503-PHINZI DESIGN CHECK APPROVE
GND
GND
GND
GND
VER. NO. 00M5510408191
SHEET 1 OF 6
V6
V0
V5
V5
COMP.SILK SCREEN -P 1/6 - HOT (LIVE) FILE NAME P5-503-PHINZ1 .PCB
V5
CN8003
V9
DC_VCC
GND
GND
VPFC
GND
GND TOP
Vset H8002
GND
Yscan
GND
V6
D6V
GND
CN8006
GND H8001
VA
VA
BUFFER
GND
CN8006
GND VG CAUTION
VA VS
V0 VR8009 VR8001
V6 H8004
D3V3
V0 VR8004
D6V VPFC
GND
H8008 D3V3
+5V2
WARNING
HC8001
+9V_STBY
VR8007
CN8004
GND
8V8
IV-2
GND
D5V_5W
GND +5VSB
12V
GND
HJC8003
POWER_OK
+5V_RELAY_IDZ VR8208
GND PBA Rev HOT (LIVE)
1
A B C D E F G H I
STAND_BY 1 2 3 4 5 6 7 7 9
PIRO
IV-3
GND
GND VR8006
GND
THERMAL_DET I
GND D5V SL
+5V2 L CN8001 N
1
No Output voltage (V) Voltage Setting (Normal Load) Output Voltage Variable Point
1 PFC 385V ± 2V 370V ~ 400V
2 VS 175V ± 1% 160V ~ 185V
3 VA 70V ± 1% 65V ~ 80V
4 VE 160V ± 2% 150V ~ 170V
5 VSET 173V ± 2% 160V ~ 180V
6 VSCAN -60V ± 2% -55V ~ -75V
7 D5VL 5.2V ± 2% 4.0V ~ 6.0V
8 D3V3 3.3V ± 2% 2.8V ~ 4.0V
9 VCC 15V ± 5% Fixed
10 5V2 5.4V ± 3% 3.5V ~ 6.0V
11 9V_Standby 8.5V ~ 9.5V Fixed
Check voltage label on the PDP for correct values.
Circuit Diagrams and PWB Layouts SDI PDP 7. EN 51
F_14991_063.eps
120206
No Output voltage (V) Voltage Setting (Normal Load) Output Voltage Variable Point
1 VS 200V ± 1% 195V ~ 215V
2 VA 70V ± 1.5% 50V ~ 70V
3 VE 100V ± 1.5% 70V ~ 110V
4 VSET 195V ± 1.5% 180V ~ 210V
5 VSCAN -175V ± 1.5% -170V ~ -185V
6 VSB 5V ± 5% Fixed
7 VG 15V ± 5% Fixed
8 D5VL 5.2V ± 5% Fixed
9 D3V3 3.3V ± 5% Fixed
Check voltage label on the PDP for correct values.
8. Alignments
Index of this chapter: 5. Adjust the flat time of the falling ramp of the 1st subframe
8.1 Alignments 37” SD v4 to 16 µs with VR5002 (see Figure “Falling ramp flat time
8.2 Alignments 42” SD v2 adjustment”).
8.3 Alignments 42” SD v3 • This is a difficult adjustment.
8.4 Alignments 42” HD v3 • It is easier and more accurate to do the following:
8.6 Alignments 42” HD v4 – Count 3 pulses between A and B;
8.7 Alignments 50” HD v3 – Set the difference between A and B to 40 V; the
8.8 Alignments 50” HD v4 time between C and D will then automatically be
8.9 Alignment value overview (all screens) set to approximately 16 µS
– Settings of the oscilloscope: vertically 20VDC/div,
Note: horizontally 10 µS/div.
• Figures can deviate due to the different model executions. 6. Check with the oscilloscope if the voltage of Vsch is -38 V
(see Figure “Y-scan H waveform”).
Important: Remove all non-default jumpers and reset all DIP
Special notice: It is very important, that you execute this
switches, after the repair!
adjustment on the 1st Sub-Field (SF) of the 1st Frame of the
Reset waveform and then move to the 3rd Sub-field for
8.1 Alignments 37” SD v4 adjusting.
• Check the waveform by adjusting Horizontal Division of Adjust VR5002 to set the time
of Yfr (Falling Ramp_1st) 16 µs G_14992_001.eps
the oscilloscope. 190106
4. Adjust the flat time of the rising ramp of the 1st subframe to
40 µS with VR5001 (see Figure “Rising ramp flat time Figure 8-1 Waveform adjustment (Y-Board)
adjustment”).
1. VR5000 Adjustment:
Vsch TP: 38 V
2. VR5001 Adjustment:
Rising ramp flat time: 40 us
3. VR5002 Adjustment:
Falling ramp flat time: 16 us
1
TP_ODD
1
Vsch G_14993_001.eps
240306
1. VR5000 Adjustment:
Vsch TP: 38 V
1
CN2008
3. VR5002 Adjustment:
Falling ramp flat time: 16 us
sq`YTWXW\]hGVGsq`YTWXX[\h
F_14991_067.eps
140206
sq`YTWXW\^h
F_14991_068.eps
230306
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G_14991_066.eps
140206
1) Preparation
1 Insert jumper J8002 on PSU board
2 Connect the Jig connector switch
3 Put the Logic board dipswitches
into internal mode, to generate
a Full White screen
1 2 3 4 1 2 3 4
2) Turn-On.
- Turn on the Power switch
- Check the LED on the Logic Board
- Check waveform of X- and Y-board
(Refer to Picture below)
Vsync
Y-Output
X-Output
Procedure
8.3 Alignments 42” SD v3 Reset waveform and then move to the 3rd Sub-field for
adjusting.
1. Put the dipswitches on the Logic Board in the internal
position to get a Full White Pattern.
2. You can find the location of the test point and
potentiometers in Figure “Potentiometer locations”.
3. Adjust Vsch to 40 V with VR5004.
4. Check the waveform with an Oscilloscope.
• Take the trigger signal from the testpoint marked “V-
sync” on the Logic Board.
• Connect the testpoint marked “OUT 4”, located in the 1 2 3 4
centre of Y_buffer Board to the other channel, and then
check the first Subfield operating waveform of one TV-
Figure 8-13 DIP switch mode: External
Field.
• Check the waveform again after adjusting Horizontal
Division. Check the Reset waveform when the
V_TOGG Level is changed.
• Set the Vset to 10µs by adjusting VR5002.
• Set the Falling maintenance time to 30 µs by adjusting
VR5003.
• Change the waveform position of Oscilloscope to the
3rd Subfield and then set the Falling maintenance time 1 2 3 4
to 30µsby adjusting the VR5001. GND maintenance
section should be checked after the Vertical Division is
readjusted to '2 V or 5 V'. Figure 8-14 DIP switch mode: Internal
Adjust VR5002 to set the time of Adjust VR5004 to set the voltage of
Yrr (Rising Ramp) 10 µs Vsch (Scan high voltage) 40 V
Adjust VR5003 to set the time of Adjust VR5001 to set the time of
Yfr (Falling Ramp_1st) 30 µs Yfr (Falling Ramp_3rd) 30 µs
(V) (V)
50V/div. 20V/div.
40V
DC=0V
20ms/div. 50ms/div.
(t) (t)
VR5001
4. VR5001 Adjustment: 3rd SF Falling Ramp flat time => Typ. 30 µsec
VR5003
VR5002
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sq`YTWXY_[h F_14991_070.eps
140206
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sq`YTWW`[[i F_14991_069.eps
140206
8.4 Alignments 42” HD v3 Reset waveform and then move to the 3rd Sub-field for
adjusting.
1. Put the dipswitches on the Logic Board in the internal
position to get a Full White Pattern.
2. Adjust Vsch to Clock-wise max by using VR5004 (Vsch
should be connected to "+" unit of DMM).
3. Check the waveform using Oscilloscope.
• Triggering through V_TOGG of LOGIC Board.
• Connect the OUT 4 Test Point at the centre of Y_buffer
to other channel, and then check the first Subfield
operating waveform of one TV-Field. 1 2 3 4
• Check the waveform again after adjusting Horizontal
Division. Check the Reset waveform when the
Figure 8-21 DIP switch mode: External
V_TOGG Level is changed.
• Set the Vset to 20 µs by adjusting VR5002. GND
maintenance section should be checked after the
Vertical Division is readjusted to '2 V or 5 V'.
• Set the Falling maintenance time to 20 µs by adjusting
VR5006.
• Change the waveform position of Oscilloscope to the
3rd Subfield and then set the Falling maintenance time
to 10µs by adjusting the VR5003. GND maintenance 1 2 3 4
section should be checked after the Vertical Division is
readjusted to '2 V or 5 V'.
Figure 8-22 DIP switch mode: Internal
Special notice: It is very important, that you execute this
adjustment on the 1st Sub-Field (SF) of the 1st Frame of the
Adjust VR5002 to set the time of Adjust VR5004 to set the voltage of
Yrr (Rising Ramp) 20 µs Vsch (Scan high voltage) 40 V
Adjust VR5003 to set the time of Adjust VR5001 to set the time of
Yfr (Falling Ramp_1st) 20 µs Yfr (Falling Ramp_3rd) 10 µs
(V) (V)
50V/div. 20V/div.
40V
DC=0V
20ms/div. 50ms/div.
(t) (t)
VR5004
1. VR5004 / Adjustment; Clock-wise to max
2. VR5005/ Adiustment; Clock-wise to max
th
3. VR5001/ Adiustment; Clock-wise to 4 division
VR5005
VR5006 VR5002
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F_14991_072.eps
sq`YTWW`_Xi 140206
8.5 Alignments 42” SD v4 • Check the waveform again after adjusting Horizontal
Division.
1. Get Pattern to be Full White (place jumper CN2034 on Check the Reset waveform when the V_TOGG Level
is changed.
Logic Board).
• Adjust the flat time of the rising ramp to 60µs with
2. Check the waveform using an Oscilloscope.
• Triggering through V_TOGG of LOGIC Board. VR5001.
• Adjust the flat time of the falling ramp to 80µs with
• Connect the OUT 240 Test Point at the centre of
VR5003.
Y_buffer to other channel, and then check the first aid-
reset waveform from the last sustain of 1TV-Field.
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140206
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F_14991_073.eps
140206
CN2072 G_14993_003.eps
1
270306
F_14991_023.eps
030805
Figure 8-33 1st subfield from the last sustain within 1 frame
LJ92 - 01200A
F_14991_026.eps
160206
F_14991_024.eps
030805
8.7 Alignments 50” HD v3 checked after the Vertical Division is readjusted to '2 V
or 5 V'.
1. Put the dipswitches on the Logic Board in the internal • Set the Falling maintenance time to 35 µs by adjusting
VR5001.
position to get a Full White Pattern (see Figure “DIP switch
• Change the waveform position of Oscilloscope to the
positions”).
2. Adjust Vsch to 25 V by using VR5901_VSC_h (Vsc_h 3rd Subfield and then set the Falling maintenance time
to 20µs by adjusting the VR5002.
should be connected to "+" unit of DMM).
• GND maintenance section should be checked after the
3. Check the waveform using Oscilloscope.
• Triggering through V_TOGG of LOGIC Board. Vertical Division is readjusted to '2 V or 5 V'.
• Connect the OUT 4 Test Point at the centre of Y_buffer
Special notice: When you adjust the inclination of waveform,
to other channel, and then check the first Subfield
operating waveform of one TV-Field. do check and adjustment being based on the Reset waveform
of 1st Sub-field of 1st Frame and then move to 3rd Sub-field for
• Check the waveform again after adjusting Horizontal
adjusting.
Division. Check the Reset waveform when the
V_TOGG Level is changed.
• Set the Rising Ramp Flat Time to 50 µs by adjusting
VR5000. GND maintenance section should be
Adjust VR5000 to set the time of Adjust VR5901 to set the voltage of
Yrr( Rising Ramp) 50 µs Vsch [Scan high voltage ] 25V
Adjust VR5001 to set the time of Yfr Adjust VR5002 to set the time of
(Falling Ramp_1st) 35 µs Yfr (Falling Ramp_3rd) 20 µs
(V) (V)
50V/div. 20V/div.
40V
DC=0V
20ms/div. 50ms/div.
(t) (t)
VR5000
VR5001
6. VR5002 Adjustment : 3th SF Falling Ramp flat time
=> Typ. 20 µsec
VR5002
VR5004 VR5005
VR5006
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140206 sq`YTWW_\Zi 140206
Figure 8-41 Potentiometer locations LJ92-00853A Figure 8-42 Potentiometer locations LJ92-00853B
8.8 Alignments 50” HD v4 • Check the waveform again after adjusting Horizontal
Division. Check the Reset waveform when the
1. Get Pattern to be Full White (place jumper CN2012 on V_TOGG Level is changed.
• Set the Rising Ramp Flat Time to 90 µs by adjusting
Logic Board).
VR5000.
2. Locate all testpoints and potentiometers of the board at
hand. • Set the Falling maintenance time to 80 µs by adjusting
VR5001.
• Triggering through V_TOGG of LOGIC Board.
• Connect the CN5511 Test Point at the Y_buffer to
other channel, and then check the first Subfield
operating waveform of one TV-Field.
ComPair
CN2012
F_14991_052.eps
081105
Adjust VR5000 to set the time of Adjust VR5001 to set the time of
Yrr (Main Reset Rising Ramp) 90 us Yfr (Main Reset Falling Ramp) 80 us
F_14991_020.eps
030805
Alignments SDI PDP 8. EN 69
F_14991_021a.eps F_14991_021b.eps
030805 030805
VR5000 Adjustment :
Rising Ramp flat time => Typ. 90usec
VR5001 Adjustment :
Falling Ramp flat time =>Typ. 80usec
F_14991_022.eps
030805
E_06532_026.eps
081105
Note: Note:
Kit 1: 37" FCR kit concists of 4 boards ( Logic + Y-main + Y and Kit 2: 37" FCR kit concists of 2 boards (logic + Y-main)
E buffer) reference Symptom Cure information TV-05/0006
reference Symptom Cure information TV-05/0006 CORRECTION XI
CORRECTION XI: PDP with "Lead" boards and use of Logic PDP with "Lead-free" boards and use of Logic board (LJ92-
board (LJ92-01056A): 01145A):
Replace the Logic board, the Y-Main board, the Y-buffer board, Replace the Logic board and the Y-Main board together. These
and the Logic buffer E board together. two boards are available in Service Kit number 2 (with order
These four boards are available in Service Kit number 1 (with code 9965 000 33797 (LJ93-00204A)).
order code 9965 000 33796 (LJ93-00205A)).
The content of Service Kit number 2 is:
The content of Service Kit number 1 is: * Logic main board 9965 000 29322 (LJ92-01257A).
* Logic main board 9965 000 29322 (LJ92-01257A). * Y-Main board 9965 000 32621 (LJ92-01149B).
* Y-Main board 9965 000 32621 (LJ92-01149B).
* Y-Buffer board 9965 000 32619 (LJ92-01147A). 3) PDP with "Lead-free" boards and use of Logic board (LJ92-
* Logic-Buffer E 9965 000 32616 (LJ92-01138B). 01257A):
In case this PDP has a defective board, replace this defective
Note: board only
FCR Kit: = False contouring reduction kit
Spare Parts List SDI PDP 10. EN 73