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SYB Final Project Submission Format (TQM-30)

This document summarizes a Swaraj Yellow Belt project to address issues with a tractor clutch. The project identified four root causes for the clutch not working: a loose M8 bolt, improper feeding from the stores, an unseated cover assembly, and finger clamping load variation. Solutions implemented included torquing identification, implementing a trolley feeding system from stores, changing dimensions per an R&D reference, and getting a vendor commitment to mark release loads. Benefits included annual recurring savings of Rs. 15,360 from reduced rework and a one-time saving of Rs. 480 per tractor. The project improved teamwork, involvement, and prevented reputational harm to the company.

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Arashdeep Singh
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39 views

SYB Final Project Submission Format (TQM-30)

This document summarizes a Swaraj Yellow Belt project to address issues with a tractor clutch. The project identified four root causes for the clutch not working: a loose M8 bolt, improper feeding from the stores, an unseated cover assembly, and finger clamping load variation. Solutions implemented included torquing identification, implementing a trolley feeding system from stores, changing dimensions per an R&D reference, and getting a vendor commitment to mark release loads. Benefits included annual recurring savings of Rs. 15,360 from reduced rework and a one-time saving of Rs. 480 per tractor. The project improved teamwork, involvement, and prevented reputational harm to the company.

Uploaded by

Arashdeep Singh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Swaraj Yellow Belt (SYB) Project Submission Form (TQM-30)

Division:

SCD (PLANT2)

Date:

PU:

15 -06-09

Project Completion No.:

Problem Title & Definition (Include status before & after): Clutch not working

Project Implemented

Root Causes Identified

Date of
Implementation

Solutions Implemented

M8 bolt loose

Torquing identification systwm with yellow paint

Jan`09

Feeding not Ok

Feeding done by trolley from stores

Feb`09

Cover Assy. not seated

Dimensions changed by R&D ref. no. sc-20/0903/68

April`09

Finger clamping load variation

Commitment by vendor to write release load on each side

April`09

Benefits of the Project: Tangible - Quantitative (Reduction in rejection, Cost, R/1000, Rework etc.
Improvement in Productivity, Schedule Adherence, Delivery, CSI, ESS)

1. Saving of Rs. 480 per tractor


2. Recurring savi g of Rs. 15360 per a

rework (two woworkers for thr hree hours)


annum (3 cases per month*12*480 = 15360)

Benefits of the Project: Intangible - Qualitative

1.Teamwork
2.Sense of involvement and achievement
3.Prevention of bad name to the company

Annual Savings:

One Time

Recurring

Champion:
(PU / PG Leader)
Team Leader:

Token No.

Contact No. (Cell No.)

Mr. Malkiat Singh

Name

3894

Assembly line

Team Members:

Mr. S.P Tyagi

1649

Rework

(Supplier, Customer,
Support functions,

Mr. Arun Sharma

2551

Assly & paint shop

Mr. Manoj

2444

Stores

customers etc.)

Mr. Mandeep sehgal

3070

Quality

Mr. Vishal Mahajan

4017

Function

Impact on:

Cost

Quality

Revenue

CSI / SSI

Delivery

Safety

Quality Engg.

Morale (ESI)

(pl. highlight the relevant Box - Refer original TQM 25 form of registration of this project)

Approval
SYB Candidate:

Sign

Quality Approval:

Name & Sign

Savings validated by Finance:

Name & Sign

PUL / PGL PQ PU
Approved by:

Approved by:

Accepted by:

Champion - PUL / PGL

SVP - Mfg.

Sr. V P (BE) / PGL (Kaizen - SYB)


Format No. TQM-30
(Revision No. 00 ; Date: 31/03/2007)

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