Me Machine Shop Guide v2
Me Machine Shop Guide v2
DATE: 051712
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Table of Contents
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19. Before starting a machine, always check it for correct setup and always check to see if machine is clear by
operating it manually, if possible.
20. Food is allowed in the machine shop, but only in specific areas, well away from any chemicals or
contaminants.
21. Don't rush or take chances. Dont say you know how to do something, when you dont. Obey all safety rules
at ALL times.
22. If you have not worked with a particular material before, check the hazardous materials data sheets book for
any specific precautions to be taken while working with the material. Also, ask the Shop Manager before cutting
any unusual material.
23. Heavy sanding and painting should only be done in well ventilated areas, preferably outside.
24. Follow all appropriate precautions when working with solvents, paints, adhesives or other chemicals. Use
appropriate personal protective equipment.
25. Check the power cords and plugs on portable tools for before using them.
26. Always store oily rags in an approved metal container.
27. Obey all posted signs, warnings, posters and special instructions.
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Milling Machine Safety Rules (See Manual Mill SOP for more details)
1. Work must be clamped securely in a vise and vise clamped tightly to the table, or, work must be clamped
securely to the table.
2. Do not take climb milling cuts on the shops mills unless instructed to do so.
3. Make sure cutter is rotating in the proper direction before cutting material.
4. Before running machine the spindle should be rotated by hand to make sure it is clear for cutting.
5. Make sure the power is off before changing cutters.
6. Always use the proper cutting fluid for the material being cut.
7. Never run the machine faster than the correct cutting speed.
8. Make sure that the machine is fully stopped before taking any measurements.
9. Always use cutters which are sharp and in good condition.
10. Don't place anything on the milling machine table such as wrenches, hammers, or tools.
11. Always stay at the machine while it is running.
12. Don't take too heavy a cut or use too rapid a feed.
13. Remove the collet tightening wrench immediately after using it.
14. If at all feasible, add a shield to prevent chips from hitting other people.
15. Use the milling machine spindle brake to stop the spindle after the power has been turned off.
16. Before cleaning the mill remove cutting tools from the spindle to avoid cutting yourself.
17. The Manual Mill SOPs must be read and understood. Then the Manual Mill BUST (Basic Use and Safety Test)
must be passed before you are allowed to use the manual mills(s). The Manual Mill SOP is available on the UCR
ME Machine Shop web page: http://www.me.ucr.edu/machine_shop.html
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Lathe Safety Rules (See Manual Lathe SOP for more details)
1. Make sure that the chuck or faceplate is securely tightened onto the lathe spindle.
2. When removing the chuck or faceplate do not use machine power.
3. When installing the chuck or faceplate do not use machine power.
4. Move the tool bit a safe distance from the collet or chuck when inserting or removing work.
5. Don't run the machine faster than the proper cutting speed.
6. Always clamp the toolbit as short as possible in the toolholder to prevent it from breaking or chattering.
7. Always make sure that the toolbit is sharp and has the proper clearance. Ask for assistance making
adjustments.
8. Do not file on the lathe, unless you have a large amount of experience and have the Shop Managers approval.
9. If work is turned between centers, make sure that proper adjustment is made between centers and that the
tailstock is locked in place.
10. If work is being turned between centers and expands due to heat generated from cutting, readjust centers to
avoid excessive friction.
11. Do not grasp or touch chips or turnings with your fingers, but get rid of them using a blunt instrument. It is
safer to turn off the lathe before clearing chips then to leave it running.
12. Set the toolbit on center line of work to prevent work from climbing over tool or cutting above center and
dragging.
13. Remove chuck key from chuck immediately after using.
14. Turn chuck or faceplate through by hand before turning on the power to be sure there is no binding or
clearance problems.
15. Stop the machine before taking measurements.
16. Before cleaning the lathe, remove tools from the tool post and tailstock.
17. The Manual Lathe SOPs must be read and understood. Then the Manual Lathe BUST (Basic Use and Safety
Test) must be passed before you are allowed to use the lathe(s). The Manual Lathe SOP is available on the UCR
ME Machine Shop web page: http://www.me.ucr.edu/machine_shop.html
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