How to Setup, Transact and Use Outside

Processing
OAUG Cost Mgmt SIG Meeting
May 20, 2014

Sue Doughty
Group Business Analysis / Cost
Emerson Network Power Systems North America
[email protected]

Douglas Volz
Douglas Volz Consulting
[email protected]

Introduction
Learn about the outside processing processes with Oracle EBS
Find out about alternate methods
Note some of common workarounds
Discuss current problems you may have

Slide 2

Agenda
Welcome to Our Session!
Cost Management SIG Business
How to Setup, Transact and Use Outside Processing

Scenario
OSP Setup
OSP Transactions: PO Receipt/OSP into WIP
OSP Transaction Inquiries for Receiving & WIP
OSP Value and Distribution Reporting
Alternate OSP Solutions

Conclusions

Slide 3

OAUG Cost Management SIG Business

- Oracle Conferences (http://oaug.org/communities/announcements-news)

Below is a sample, for the latest information go to:
http://oaug.org/communities/announcements-news

OAUG Connection PointAppsTech

July 22-23, 2014

Pittsburgh Marriott City Center, Pittsburgh, PA

2014 NorCal OAUG Training Day

August 26, 2014

San Jose DoubleTree Hotel, San Jose, CA

OpenWorld 2014

September 28October 2, 2014

Moscone Center, San Francisco, CA

Slide 4

OAUG Cost Management SIG Business

- June Elections

June Elections for OAUG Cost SIG Officers:

President, Vice-Presidents (2), Membership Chair (1)

President (SIG Coordinator):

Runs the Cost Mgmt SIG, organizes speakers for monthly webinars
Sets Up SIG meetings at Collaborate and Oracle OpenWorld
Meets with Oracle Cost Development on enhancements and product issues

Vice-Presidents:
Shares in the above tasks, substitutes for President on monthly webinars as needed
(New! Desired!) LinkedIn OAUG Cost Management Q&A Forum
(New! Desired!) Organizes Enhancement Request Feedback from Members

Membership Chair:
Keeps track of membership lists
Updates OAUG Cost Management Website
Slide 5

OAUG Cost Management SIG Business

- Cost Management SIG 2014 Election Timeline
Activity

Date

Send email notice to all members announcing the opening for the
call for candidates

May 26

Send reminder email to all members regarding call for candidates

June 4

Close call for candidates & collect candidate bios by:

Midnight
June 6

Send out ballots

June 11

Send out ballot reminder

June 18

Close elections

Midnight
June 20

Notify candidates of results

June 23

Election results notice to all members

June 26

Slide 6

Scenario and Overall Process

Slide 7

Why, What, How?

Why have outside processing?
You receive goods into receiving, inspect and deliver?
Process PO Receipt/OSP into WIP

How can you see its progress?

How can you see the results?
What is the financial accounting?

Slide 8

Buyer

Outside Processing Process Flow For Assemblies

2.0 Create
Requisition
Processes

Suppliers

4.0 Schedule and

Deliver Purchase
Order
Requirements

Receiver

Inspect?

No

7.0 Receive to
WIP

Prod
Control

5.7 Review
Supplier
Performance

3.0 Manage
Supplier
Deliveries

Start

1.0 Move into

OSP
Operation

Yes

5.0 Receive
Items requiring
Inspection

Inspect
receipt

No

6.0 Reject
from
Inspection

Yes

Return to
Supplier?

Accept?

No
Yes

8.0
Increase to
WIP Value

WIP
Completn

Adjust
Receiving
Process

9.0 Finished
Goods
Subinventory

Inventory
Control
Process

Customer/
Distribution

Center

Slide 9

Types of Supported OSP:

Discrete Work Order OSP
Work order task requires services from outside supplier
Looks like a P/R, PO setup but receive a service into WIP
SubContract Manufacturing
New functionality starting in Release 12.1
Requires separate licensing from Oracle
Four flavors:

Partial Outsourcing
Buy/Sell Outsourcing
Full (Non-Chargeable) Outsourcing
Chargeable / Skikyu Outsourcing (PacRim countries)

From Collaborate14 see the following presentation:

Outsourced Manufacturing for Discrete Manufacturing Industries in
Oracle E-Business Suite
OSP Not Supported For:
Flow Manufacturing (Oracle MetaLink/MOS Doc ID 732866.1)
Work-Orderless (Oracle MetaLink/MOS Doc ID 1464310.1)
Slide 10

Background Information for Purchase Orders

May have multiple lines per
PO
May have multiple scheduled
receipts and PO releases per
line
May have multiple PO
distributions per line or
scheduled receipt
Four stored accounts per PO
distribution

PO HEADERS
(PO_HEADERS_ALL)

PO LINES
(PO_LINES_ALL)

PO SHIPMENTS

PO RELEASES

(PO_LINE_LOCATIONS_ALL)

(PO_RELEASES_ALL)

PO DISTRIBUTIONS
(PO_DISTRIBUTIONS_ALL)

Slide 11

Types of Receipts
Items Vs. No Items:
Expense Receipts may or may not have an item number
Inventory Receipts may be for an expense item or inventory asset item
WIP/OSP is for both an OSP item and a WIP resource at the same time
Three Types of PO Destinations:
Inventory
Shop Floor (WIP / OSP)
Expense
Direct Vs. Two-Step (Receive then Deliver separately):
The receiving routing (item master setting) allows you to pre-select if inspection
is required
Unplanned:
You can receive goods or services temporarily as an unordered receipt

Slide 12

PO Account Sources

(Standard Workflow / Account Generator Rules)

Type of Account

Expense
Destination

Inventory / WIP
Destination

Charge Account

Cost Center or
Expense Account

Matl / WIP Job

OSP Account

Accrual Account

Expense A/P
Accrual Account

Inventory A/P
Accrual Account

Variance (IPV) Account

Cost Center or
Expense Account

Inventory IPV
Account

Expense Budget
Account

Default
Subinv/Org
Encumbrance
Account

Budget Account

Slide 13

OSP Setup

Slide 14

Outside Processing Setup

1. Enable the OSP Workflow
2. Create the OSP item in the Master Organization
3. Create one OSP resources for scheduling to be used on all OSP
routings (optional)
4. Create a unique OSP resource for each assembly being built
(needed for costing and needed for the Import Requisition program
to create the purchase requisition)
5. Create the OSP routing
6. Rollup the new routings and Cost Update
7. Create the work order
8. Move into the outside processing operation (and run Import Reqs)
9. Run AutoCreate POs

Slide 15

Outside Processing Item Controls

- Two Concepts at the Same time
WIP/OSP is for both:
An OSP item
And a WIP resource

OSP Item Controls:

User Item Type: Outside Processing

Not Stockable
Not an Inventory Item
Not Transactable
Not Costed
No Inventory Value (represents a service)

Slide 16

Outside Processing Profile Controls

- WIP: Enable Outside Processing Workflow

Menu path: System Administrator => Profile => System

After lines are created by the OSP Shop Floor Move in the PO_REQUISITION_INTERFACE, this
profiles enables the OSP workflow to fire the Requisition Import concurrent program automatically.

Slide 17

Outside Processing Item Controls

- Main Item Controls

Menu path: Inventory => Items => Organization Items => Main tab

Can be helpful to put real item

number in the description of the
resource, for example, use the
same inventory number with a
suffix like a -S

Standard Oracle OSP procedures requires a unique OSP resource for each OSP item

Slide 18

Outside Processing Item Controls

- Inventory Item Controls

Menu path: Inventory => Items => Organization Items => Inventory tab

Slide 19

Outside Processing Item Controls

- Cost Controls

Menu path: Inventory => Items => Organization Items => Costing tab

Costs are from

the OSP
resource, not
the item

Slide 20

Outside Processing Item Controls

- Purchasing Controls

Menu path: Inventory => Items => Organization Items => Purchasing tab

List Price
defaults to the
purchase
requisition

Unit Type: Assembly or Resource

Assembly: You purchase an outside processing item based on
the number of assemblies you ship to the supplier.
Resource: You purchase an outside processing item based on the number
of assemblies times the resource usage rate or amount
Slide 21

Outside Processing Item Controls

- Lead Times

Menu path: Inventory => Items => Organization Items => Lead Times tab

Use the item lead

times to schedule the
OSP service, including
the time it takes to
create the P/R, PO and
receive the service
from the Supplier.

Slide 22

Set Up the OSP Resource

Menu path: Cost Management SLA => Setup => Sub-Elements => Resources

You can also use a non-costed resource for

scheduling lead times on the routing. Noncosted resources have a time-based UOM for
scheduling purposes. Could be DAY, HR, etc.

Slide 23

Set Up the OSP Resource

Menu path: Cost Management SLA => Setup => Subelements => Resources

For OSP resources, the

Absorption
Account defaults
to the Receiving Account.
This is normal behavior.
See what happens when it
is changed!

This example assumes OSP resource has the standard rate checked. If the resource
definition has standard rate checked (Yes), then the WIP job earns OSP at the standard cost.
Slide 24

Set Up the OSP Resource

Menu path: Cost Management SLA => Setup => Subelements => Resources

OSP Resource Limitations:

Need to create a unique OSP resource for each assembly being built
(for costing and for the Import Requisition program to create the P/R)
Should use a naming convention for OSP resources for your company.
An example would be to start every OSP Resource with OP and a
sequential number.
But be careful, Resource Name field is limited to 10 positions.

OSP Resource Units of Measure:

Dont use a time-based UOM for Costing (HR, DAY, etc.), the resource
unit cost will vary with the hours on the routing
Dont use a currency based resource (USD, GBP, CAD, EUR, etc.) as
the purchase requisition will not be created
Use fixed, per item UOMs, such as EA, EACH and such

Slide 25

Set Up the Routing

Menu path: Bills of Material => Routings => Routings

Slide 26

Set Up the Routing

Menu path: Bills of Material => Routings => Routings

Slide 27

Set Up the Routing

Menu path: Bills of Material => Routings => Routings

This ensures the Cost Rollup

will cost the OSP operation
into your results.

Slide 28

Set Up the Routing Resources

Menu path: Bills of Material => Routings => Routings => Operation Resources

In WIP, when you move into the OSP operation a requisition line
is sent to the Open Requisitions table
Slide 29

Rollup Up the New Routing

Menu path: Cost Management SLA => Supply Chain Costing => Supply Chain Cost Rollup

Slide 30

Rollup Up the New Routing

Menu path: Cost Management SLA => Supply Chain Costing => Supply Chain Cost Rollup

Rollup ID: 196392

Report Date: 07-MAY-2014 10:24:10

Page: 2

Supply Chain Bills of Material Indented Cost Report

Cost Type: Pending
Buy Cost Type:
Assignment Set:
Conversion Type: Corporate

Revision Date: 2014/05/07 23:59:59

Alternate BOM:
Alternate Routing:

Organization: M1
Assembly: MC31749

Seattle Manufacturing
Standard Steel Case

Category: COMPONENT.MECHANICAL

Currency Code: USD

UOM: Ea

Include In Rollup
|
Based On Rollup
Currency
|
|
Asset/Costed
Code
Op
Item/
Description/ Org/
Last |
|
|
Yield/ Planning %
Quantity/
Shrink/ Extended Qty/ Item Unit Cost/
|
Level
Seq Cost Element
Sub-Element
Department Rev |
|
|
Phtm Basis
|
UOM Rate Or Amount Basis Factor Rate Or Amount
Res Unit Cost
Extended Cost |
----------- ---- -------------- ------------- ---------- ---- --- --- --- ---- ---------- ----- --- -------------- ------------ -------------- --------------- --------------- --0
MC31749
Standard Stee M1
A
Yes Yes No
Item
Ea
1.00
0.00
1.00
28.55833
USD
10
Resource
SHEAR
METAL_FAB
Yes
Lot
HR
2.00
0.05
2.00
55.00000
5.50000
10
Overhead
Indirect
METAL_FAB
Res value
USD
0.15
5.50
0.15
0.82500
10
Overhead
Mgmt
METAL_FAB
Res value
USD
0.03
5.50
0.03
0.16500
10
Resource
PRESSBRAKE
METAL_FAB
Yes
Lot
HR
2.00
0.05
2.00
45.00000
4.50000
10
Overhead
Indirect
METAL_FAB
Res value
USD
0.15
4.50
0.15
0.67500
10
Overhead
Mgmt
METAL_FAB
Res value
USD
0.03
4.50
0.03
0.13500
10
Resource
LBR-FAB
METAL_FAB
Yes
Lot
HR
2.00
0.05
2.00
6.50000
0.65000
10
Overhead
Benefits
METAL_FAB
Res value
USD
0.25
0.65
0.25
0.16250
10
Overhead
Equip/Tool
METAL_FAB
Item
USD
0.10
1.00
0.10
0.10000
10
Overhead
Facility
METAL_FAB
Item
USD
0.10
1.00
0.10
0.10000
20
Resource
DRILL
METAL_FAB
Yes
Item
HR
0.17
1.00
0.17
40.00000
6.66667
20
Overhead
Indirect
METAL_FAB
Res value
USD
0.15
6.67
0.15
1.00000
20
Overhead
Mgmt
METAL_FAB
Res value
USD
0.03
6.67
0.03
0.20000
20
Resource
LBR-FAB
METAL_FAB
Yes
Item
HR
0.17
1.00
0.17
6.50000
1.08333
20
Overhead
Benefits
METAL_FAB
Res value
USD
0.25
1.08
0.25
0.27083
20
Overhead
Equip/Tool
METAL_FAB
Item
USD
0.10
1.00
0.10
0.10000
20
Overhead
Facility
METAL_FAB
Item
USD
0.10
1.00
0.10
0.10000
30
Outside Proces ANODIZING
OUTSIDE
Yes
Item
Ea
1.00
1.00
1.00
1.50000
1.50000
40
Resource
LBR-TEST
TESTING
Yes
Item
HR
0.03
1.00
0.03
10.00000
0.34000
40
Overhead
Benefits
TESTING
Res value
USD
0.25
0.34
0.25
0.08500
40
Overhead
Equip/Tool
TESTING
Item
USD
0.10
1.00
0.10
0.10000
40
Overhead
Facility
TESTING
Item
USD
0.10
1.00
0.10
0.10000
.1

10

RW94713
Material

Sheet Metal
Material

M1

Yes No

Yes No

Item
Item

1.00

100 FT2
USD

7.00
0.60

0.00
1.00

7.00
4.20

0.60000

USD
4.20000
--------------- --28.55833 USD

Slide 31

Rollup Up the New Routing

Menu path: Cost Management => Item Costs => Item Costs => Views => Sub-element by Operation

The $1.50 comes from the

Pending Cost Type for the
resource.

Cost Element
Standard Cost
Report Value
Difference
-------------------- ---------------- ---------------- ---------------Material
4.20000
4.20000
0.00000
Material Overhead
0.00000
0.00000
0.00000
Resource
18.74000
18.74000
0.00000
Outside Processing
1.50000
1.50000
0.00000
Overhead
4.11833
4.11833
0.00000
---------------- ---------------- ---------------Total
28.55833
28.55833
0.00000
================ ================ ================

Percent
---------0.0
0.0
0.0
0.0
0.0
---------0.0
==========

Slide 32

Create the Work Order

Menu path: Work in Process => Discrete => Discrete Jobs

Both Count Point and

Autocharge need to be checked

Slide 33

Work Order Scheduling

Menu path: Work in Process => Discrete => Discrete Jobs

4 days lead time is from the

OSP item OP98997

Slide 34

Move into the OSP Operation to Start P/R Process

Menu path: Work in Process => Move Transactions => Move Transactions
Requisition Import Run Report
Date: 07-MAY-14
------------------------------------------------Number of approved requisitions created = 1
Number of unapproved requisitions created = 0
Number of interface lines in error = 0
------------------------------------------------End of Report

Automatically kicked off when

moved into Queue

Slide 35

Move into the OSP Operation to Start P/R Process

Menu path: Work in Process => Discrete => Discrete Jobs

New for Release 12, have to

be set up as an employee to
perform the shop floor move.

Slide 36

Purchase Requisition Creation

Menu path: Purchasing Super User => Requisitions => Requisition Summary

Requisition Import Run Report

Date: 07-MAY-14
------------------------------------------------Number of approved requisitions created = 1
Number of unapproved requisitions created = 0
Number of interface lines in error = 0
------------------------------------------------End of Report

Slide 37

Purchase Requisition Creation

P/R Creation Timing:
The timing of the creation of the purchase requisition is
based on the setting of the WIP parameter Requisition
Creation Time.
At Job/Schedule Release, a purchase requisition is created for
all outside processing operations on a job or schedule when you
release the job or schedule.
At Operation, a purchase requisition is created when you move
into the Queue intraoperation step of an outside processing
operation.
You then use Purchasing's Autocreate feature to convert these
requisitions to purchase orders or releases against blanket
agreements.
Manual, requires you to manually create purchase requisitions
in Oracle Purchasing.
Slide 38

Purchase Order Creation

Menu path: Purchasing Super User => Purchase Orders => Autocreate

List Price was set to

zero

Can also add to existing PO

or Release

Slide 39

Purchase Order Creation

Menu path: Purchasing Super User => Purchase Orders => Autocreate

Slide 40

Purchase Order Creation

Menu path: Purchasing Super User => Purchase Orders => Autocreate

1) Change unit
price

2) Approve PO

Slide 41

Purchase Order Creation

Menu path: Purchasing Super User => Purchase Orders => Autocreate

Shop Floor destination types

is for OSP

PO Shipment is for
the OSP Item
PO Distribution holds the Accrual,
Variance (IPV) and Charge accounts.
Charge account for OSP is not used;
OSP Account on the work order is used.
Slide 42

Purchase Order Creation

Menu path: Purchasing Super User => Purchase Orders => Autocreate

PO Distribution tied
to the work order,
operation and OSP
resource

Slide 43

Purchase Order Review

Menu path: Purchasing Super User => Purchase Orders => Purchase Order Summary

For Purchasing, OSP is an OSP item that you receive.

For WIP, OSP is an OSP resource that you earn.

Purchasing calls Outside Processing a

Shop Floor Destination

OSP is both an item and a resource at the same time.

Slide 44

Purchase Order Review

Menu path: Purchasing Super User => Purchase Orders => Purchase Order Summary => Shipments

Slide 45

Purchase Order Review

Menu path: Purchasing Super User => Purchase Orders => Purchase Order Summary => Shipments => Distributions

Slide 46

WIP Outside Processing PO Receipt

Slide 47

Receive the OSP Service

Menu path: Purchasing Super User => Receiving => Receipts

Dont forget to click here. If

you do not you will create a
PO Receiving Shipment
Header transaction but no
Receiving Shipment lines and
no receiving transaction.

Slide 48

Receive the OSP Service

Transaction Processing Options

Menu path: System Administrator => Profile => System

RCV: Processing Mode Profile

Batch the receiving forms insert transaction information into the receiving interface tables. The
receiving forms take into account all pending transactions, but Purchasing does not update the
transaction history, source documents, and supply information until the transactions are processed
from the receiving interface tables.
Immediate when you save your work, the receiving forms call the Receiving Transaction
Processor for the group of transactions you have entered since you last saved your work.
On-Line gives best online messages but may hold up the screen refresh, the receiving forms
calls the Receiving Transaction Processor when you save your work, for each transaction.

Slide 49

Where Can You See This OSP Receipt?

Menu path: Cost Management SLA => View Transactions => Receiving Transactions

PO Receive transactio
has the PO Accrual
Accounting entry

For Shop Floor destinations, the Deliver transaction has no

accounting in PO/Receiving
(WIP has the OSP resource accounting)

Slide 50

Where Can You See This OSP Receipt?

Menu path: Cost Management SLA => View Transactions => Receiving Transactions => Tools => View Accounting

PO Receive transaction
has the PO Accrual
Accounting entry

Slide 51

Where Can You See This OSP Receipt?

Menu path: Cost Management SLA => View Transactions => Resource Transactions

Slide 52

Where Can You See This OSP Receipt?

Menu path: Cost Management SLA => View Transactions => Resource Transactions => Resource Distributions

Receiving Inspection accounting entry

Says Resource absorption but it is really

Receiving Inspection
Slide 53

Where Can You See This OSP Receipt?

Menu path: Cost Management SLA => View Transactions => Resource Distributions

Why Not $170 into and out of Receiving?

WIP Value is correct, 100 units completed at $1.50
standard cost

Slide 54

Why Not $170? Vision Environment . . .

Menu path: Purchasing Super User => Purchase Orders => Purchase Orders => Actions => Manage Tax

Nonrecoverable Tax Settings

Slide 55

Where Do These WIP Accounts Come From

Menu path: Cost Management SLA => Setup => Sub-Elements => Resources

This account is not used for

the Resource Cost
Worker hit the Receiving
Inspection Account, not the
Absorption Account

This account is used

for OSP PPV

Slide 56

Where Do These WIP Accounts Come From

Menu path: Cost Management SLA => Setup => Account Assignments => Organization Parameters

These accounts are being shared

with Receiving and Inventory
DONT DO THIS

Slide 57

OSP Destinations
Purchase Order Accounting Accrual Summary by T Account
Transaction
Receipt
Delivery to WIP
Invoice Match

Delivery to WIP

Receiving Value

Inventory A/P Accrual

181.73

181.73
181.73
181.73

WIP OSP Value

150.00

Purchase Price Variance

31.73

Trade Payables
181.73

Invoice Match
If self-assessing state taxes,
would have a second line for
accruing self-assessed taxes

Slide 58

Process PO Receipt for OSP

Process PO Receipt into Receiving

Start

Enter
PO Receipt
Transaction

Frequently have
stuck transactions
for both PO
Receipts and RMAs

Receiving
Transaction
Processor

RCV_SHIPMENT
HEADERS

RCV_SHIPMENT_
LINES

MTL_SUPPLY

RCV_
TRANSACTIONS

RCV_RECEIVING
_SUB_LEDGER

XLA_
AE_HEADERS
XLA_AE_LINES

Receiving
Shipments
Created

RCV
Transactions
Interface

Create
Accounting

GL_INTERFACE

Accounting
Entries
Created

Slide 59

Process OSP PO Receipt into WIP (Oracle WIP)

Process PO OSP Receipt into WIP Delivery into WIP

Start

Enter
PO Delivery
Transaction

Receiving
Transaction
Processor

RCV
Transactions
Interface

Supply is relieved since the

goods are going into WIP
RCV_SHIPMENT_
LINES

MTL_SUPPLY

TheCost
WIPResource
Cost Processor
The
Worker
creates the resource/overhead
entries, & the accounting for
resources and resource
overheads

RCV_SHIPMENT
HEADERS

RCV_
TRANSACTIONS

WIP Cost
Transaction
Processor

Purchasing creates shadow delivery

transaction (only the receipt is accounted for
in Purchasing) and WIP creates the accounted
for OSP delivery transaction

WIP_
TRANSACTIONS

WIP_TRANSACTION
_ACCOUNTS

WIP_PERIOD_
BALANCES

Create
Accounting

XLA_
AE_HEADERS
XLA_AE_LINES

GL_INTERFACE

Accounting
Entries
Created

Slide 60

So Where Are We Now?

We have setup and received Outside Processing
How do we see Outside Processing Transactions on Reports?
Receiving Account Distribution Detail Report
WIP Account Detail Report
WIP Account Summary Report

How do we see Receiving Value?

Receiving Value Report
All Inventories Value Report

Slide 61

Receiving Value Report

Menu path: Cost Management SLA => Reports => Valuation Reports => Receiving Value

Slide 62

Receiving Value Report

Menu path: Cost Management SLA Vision Operations => Reports => Valuation Reports => Receiving Value

Slide 63

Receiving Errors
Menu path: Cost Management SLA Vision Operations => Requests => Submit a New Request =>
Receiving Interface Errors Report

Slide 64

Receiving Errors
Menu path: Cost Management SLA Vision Operations => Requests => Submit a New Request =>
Receiving Interface Errors Report

Slide 65

Receiving Errors
Period Close Pending Transactions Report
Menu path: Cost Management SLA Vision Operations => Reports => Transactions =>
Period Close Pending Transactions Report

Slide 66

Receiving Errors
Period Close Pending Transactions Report
Menu path: Cost Management SLA Vision Operations => Reports => Transactions =>
Period Close Pending Transactions Report

Slide 67

Outside Processing Solutions

1.

Use Standard Functionality Requires OSP Item and OSP Resource

2. Use Standard Functionality But Avoid Having new OSP resources for
each OSP Item
3. Use Expense POs for Outside Processing
4. Use Inventory POs for OSP

Slide 68

2) Alternate OSP Solutions

Use Standard Functionality But Avoid Having new OSP resources for each OSP Item

Standard functionality requires too many OSP resources. How to avoid

having a new OSP resource for each OSP Item:
Use OSP in normal way but link OSP resource to an OSP dummy item
Write a database trigger or concurrent program to correctly populate the
assembly_item_id into the purchase requisition open interface table

Advantages:
Only need the number of resources required to correctly set the cost of the vendor
service. And you could name the resource by vendor name and operation
sequence. The OSP resource is still set to PO MOVE autocharge type.
OSP purchase order is linked to work order, with the appropriate leadtime
scheduling.
Standard Oracle process plus the Cost Rollup includes OSP costs
Personnel at receiving dock able to see the work order the receipt goes to.

Disadvantages:
As needed, to avoid directly tying the assembly being built with the OSP process,
may need to automate the creation of OSP items
May still experience OSP receiving errors
Slide 69

3) Alternate OSP Solutions

Use Expense POs for Outside Processing

Charge Expense POs and Relieve the Expense by:

Charge a non-osp resource as the units are built on the routing
Charge the vendor service on EXPENSE purchase orders, hitting the same or
similar account number that the dummy OSP resource credits (resource
absorption account)

Advantages:
Cost rollup includes OSP cost for the assembly
Limited setup needed, dont need dummy OSP item or OSP receipt or link
between OSP resource and OSP item, smaller number of OSP resources to setup
Assembly includes the lead time on the dummy OSP resource on the routing
Dont have the interface/transaction issues common with the OSP PO receipt,
avoid using the shop floor move interface which creates a WIP costing entry

Disadvantages:

OSP purchase order is NOT linked to work order

Personnel at receiving dock not able to see the work order the receipt goes to
Have to manually set up Expense PO for the vendor service
Muddy up the OSP Absorption Account and create another reconciliation
needed for the account
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4) Alternate OSP Solutions

Use Inventory POs for Outside Processing

Earn the OSP cost on the routing by:

Better variation for avoiding Oracle OSP setup. The cost of the OSP service and
the leadtime for the OSP service is setup using the same item on the BOM
Receiving personnel receive the OSP item into a OSP subinventory and the OSP
item quantities are backflushed into WIP or manually pushed to the WIP jobs

Advantages:
Bypasses the OSP interface/transaction issues common with the OSP PO receipt
Cost rollup includes OSP cost for the assembly
Limited setup needed, dont need dummy OSP item or OSP receipt or link
between OSP resource and OSP item, smaller number of OSP resources to setup
Assembly includes the lead time on the dummy OSP resource on the routing
Planning can automatically give purchase order recommendations for the OSP
service, per the leadtime for the OSP items
No special receiving instructions needed for OSP, works just like a normal
Inventory receipt into a subinventory, much easier for CLIENT to understand

Disadvantages:
OSP purchase order is NOT linked to work order
Need to set up dummy OSP items on the bills of material
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Common Cost Mgmt Customizations for OSP & Receiving

Multi-Org Reporting for:

Receiving Account Summary Report

WIP Account Summary Report
Receiving Value Report (listing OSP information)
Receiving Interface Errors (and the other interface tables as well)
WIP Resource Efficiency Reports
(see which WIP jobs have not earned OSP, so you dont close them early)

Replace Missing R11i Functionality

Receiving Value by Destination Account Report
(needed when you accrue expenses at time of receipt)

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Conclusions
Outside Processing can be very useful but it involves lots of setup steps
and can be difficult to use without proper training
Careful OSP training for Purchasing, Production Control and Receiving
staff is essential
Careful monitoring of interface tables is also required, OSP can get stuck
in 2 tables: RCV_TRANSACTIONS_INTERFACE, and
WIP_COST_TXN_INTERFACE
Many companies use custom reports, especially for to report additional
OSP information on Receiving Value, Receiving Interface and distribution
accounting reports

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Where to get more information

Oracle Cost Management SIG Minutes

July 2010: WIIFM Release 12 New Cost Features

March 2011: R12 A/P Accruals
June 2011: Receiving as it Relates to Cost Management
April 2012: R11i & R12 Open Interfaces for Month-End Close

Oracle Corporation
Metalink/My Oracle Support:
Outside Processing Frequently Asked Questions (Doc ID 1282909.1)
Oracle Cost Management User Guide
Oracle Purchasing User Guide
Oracle Work in Process Guide on Outside Processing, Chapter 11
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Acknowledgements
You, the OAUG Cost Mgmt SIG, thanks for attending this session

Slide 75

Any Questions?
Doug Volz
Sue Doughty
[email protected] [email protected]
http://www.emersonnetworkpower.com

+1 614.841.6610

www.volzconsulting.com

+1 510.755.7050

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Douglas Volz ([email protected])

Professional Background
Doug Volz is a Senior Architect and Business Advisor for Oracle EBS projects, specializing in Cost Management
and Intercompany processes. He has over 35 years accumulated experience, including 5 years in Oracle
Development (co-designing Oracle Cost Management), 19 years implementing Oracle EBS in multiple countries
and 12 years in industry for Cost and Accounting Management positions. His Manufacturing and Cost systems
experience covers project management, software design/development, delivery and consulting services, for both
Oracle Corporation and multiple international consulting firms. Prior to his systems career, Mr. Volz also held
management accounting positions for telecommunications, defense and electronics companies.
In his consulting roles, Doug has served over 100 clients. Many of these were multi-org, multi-currency with
global footprints and intercompany accounting requirements. Countries include US, Mexico, UK, Netherlands,
Belgium, Taiwan, PRC, Norway, Japan, Italy, Switzerland and Germany.
Doug has been recognized as the 2014 OAUG Member of the Year. He leads the OAUG Cost Management
Special Interest Group and freely gives out valued business advice to his SIG members and to the Oracle
community at large. Doug also presents at OAUG Collaborate, UKOUG and Oracle OpenWorld conferences. In
addition he advises and participates on Oracle Customer Advisory Boards and frequently meets with the Oracle
Cost Development team.

Core Expertise

Experience

Multi-organization, Multi-currency Global

Implementations
Cost Accounting Business Solutions
Project Management and Senior Project Advisor
Core manufacturing and distribution processes
Cost Management
Inventory
Bills of Material
WIP

Sample of clients served:

Beckman Coulter (US)
Celgene (US, Switzerland)
Garlock Sealing Tech. (US, Germany)
Logitech (US, Taiwan, P.R.C.)
Matsushita (UK, Mexico)
NTL (UK, now Virgin Media)
Onninen AS (Norway)

Helping people use Oracle Applications since 1990

www.volzconsulting.com

End of Presentation

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