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Calculating OEE

The document calculates the overall equipment effectiveness (OEE) of a production line over an 8 hour shift. It provides data on shift length, breaks, downtime, production rates, pieces produced, rejected pieces. Availability was 88.81% as operating time was 373 minutes of the planned 420 minutes. Performance was 86.11% as the actual production rate was slightly below the ideal rate. Quality was 97.80% as reject pieces were only 2.2% of total pieces. The overall OEE was calculated to be 74.79%.

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RUSYDI
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25 views

Calculating OEE

The document calculates the overall equipment effectiveness (OEE) of a production line over an 8 hour shift. It provides data on shift length, breaks, downtime, production rates, pieces produced, rejected pieces. Availability was 88.81% as operating time was 373 minutes of the planned 420 minutes. Performance was 86.11% as the actual production rate was slightly below the ideal rate. Quality was 97.80% as reject pieces were only 2.2% of total pieces. The overall OEE was calculated to be 74.79%.

Uploaded by

RUSYDI
Copyright
© © All Rights Reserved
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
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MUHAMAD RUSYDI BIN RASIP

4 KV EN 2

Calculating OEE

Item

Data

Shift Length

8 hours = 480 min.

Short Breaks

2 @ 15 min. = 30 min.

Meal Break

1 @ 30 min. = 30 min.

Down Time

47 minutes

Ideal Run Rate 60 pieces per minute


Total Pieces

19,271 pieces

Reject Pieces

423 pieces

Planned Production Time = Shift Length - Breaks


= 480 - 60
= 420 minutes
Operating Time = Planned Production Time - Down Time
= 420 - 47
= 373 minutes
Good Pieces = Total Pieces - Reject Pieces
= 19,271 - 423
= 18,848 pieces
Availability = Operating Time / Planned Production Time
= 373 minutes / 420 minutes
= 0.8881 or 88.81%
Performance = (Total Pieces / Operating Time) / Ideal Run Rate
= (19,271 pieces / 373 minutes) / 60 pieces per minute
= 0.8611 or 86.11%
Quality = Good Pieces / Total Pieces
= 18,848 / 19,271 pieces
= 0.9780 or 97.80%
OEE
= Availability x Performance x Quality
= 0.8881 x 0.8611 x 0.9780
= 0.7479 or 74.79%

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