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QC Solution Manual Chapter 6, 6th Edition

This document provides solutions to statistical quality control problems from Montgomery's 6th edition textbook. It includes calculations of control limits for X-bar and R charts using sample data provided in a table. It also solves problems related to process capability analysis, natural tolerance limits, probability of non-conformance, and average run length.

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Bunga Safhira Wirata
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12K views11 pages

QC Solution Manual Chapter 6, 6th Edition

This document provides solutions to statistical quality control problems from Montgomery's 6th edition textbook. It includes calculations of control limits for X-bar and R charts using sample data provided in a table. It also solves problems related to process capability analysis, natural tolerance limits, probability of non-conformance, and average run length.

Uploaded by

Bunga Safhira Wirata
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Statistical Quality Control

Montgomerys 6th edition


Solutions for Chapter 06
Jan Rohln
[email protected]

Question 6.04
Sample No.

Ri

Xi

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

9
7
5
7
6
2
8
6
5
6
8
7
7
6
9
5
4
8
6
4

10
7.75
7.5
9
9.75
10.75
10.75
6.5
9
13.5
12.5
9.75
13.25
10.5
11
12.5
9.75
10.75
8.75
13.25

Table 1: Table 6E.4

1
LaTeX Typesetting by : Amirkiarash Kiani

Jan Rohln

Statistical Quality Control

Chapter 06

(a)
P

Ri
R=
= 6.25
m
Sample Size

X=
A2
0.729

D3
0

Xi
= 10.325
m
D4
2.282

U CL = X + A2 R = 10.325 + 0.729 6.25 = 14.88


XR Chart CL = X = 10.325

LCL = X A2 R = 10.325 0.729 6.25 = 5.77

U CL = D4 R = 2.282 6.25 = 14.26


R Chart CL = R = 6.25

LCL = D4 R = 0 6.25 = 0

The process is in-control.

2
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Jan Rohln

Statistical Quality Control

Chapter 06

(b)
Specs. (350V 5V )
=

The real can be calculated:


c =
C
p

R
d2

6.25
2.059

= 3.0355

U SL LSL
3550 3450
=
= 5.491
6
6 3.0355

The minimum capability index for existing processes is 1.33 (i.e., 43 ). Obviously, this process is higher (5.49  1.33).
(c)

3
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Jan Rohln

Statistical Quality Control

Chapter 06

Question 6.15
(a)
X=

1000
72
= 20 s =
= 1.44
50
50

Sample Size

X S

A3
1.628

B3
0

B4
2.266

U CL = X + A3 R = 20 + 1.628 1.44 = 22.34


Chart CL = X = 10.325

LCL = X A3 R = 205 1.628 1.44 = 17.66


S

U CL = B4 s = 2.266 1.44 = 3.26


Chart CL = s = 1.44

LCL = B s = 0 1.44 = 0
3

(b)
Natural Tolerance Limits
First of all, we need to calculate the real : b =
(

s
C4

1.44
0.9213

= 1.563

U N T L = X + 3 = 20 + 3 1.563 = 24.69
LN T L = X 3 = 20 3 1.563 = 15.31

(c)
Specs Limits: 19 4
U SL LSL
23 15
=
= 0.85
6
6 1.563
= the process is not capable!

c =
C
p

Cp < 1.33
(d)

Pbrework = P (S > U SL) = 1 P (X U SL) = 1 P (


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U SL
)=
b

Jan Rohln

Statistical Quality Control

= 1 (

Chapter 06

23 20
) = 1 (1.919) = 0.0275 = 2.75%
1.563

15 20
) = (3.199)
1.563
= 1 0.99931 = 0.00069
= 0.069%
Total: Pb = 2.75% + 0.065
= 2.8%.
Pbscrap = P (X < LSL) = (

(e)
= 19

PbRework = 1(

23 19
) = 1(2.56) = 10.9947 = 0.0053 = 0.53%
1.563

PbScrap = 1 (

15 19
) = (2.563) = 0.0053 = 53%
1.563

Total: Pb = 0.53% + 0.53% = 1.06%


Centring decreased the Rework but increased the Scrap. Cost analysis
should be done.

5
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Jan Rohln

Statistical Quality Control

Chapter 06

Question 6.21
Spec. Limits 100 10, X = 104, R = 9.3 and n=5
d2 of (n=5) = 2.236
R
9.3
=
= 3.998
d2
2.326
Natural Tolerance is: 6 = 6 3.998 = 23.99
The Tolerance limit is wider than specification limit (2 10 = 20).
Therefore, even adjusting the centre of the process (i.e., change the mean
to 100) wouldnt meet the specification:
=

Cbp =

U SL LSL
110 90
=
= 0.83
6
6 2.998

Question 6.34
X N (x , x )
Y N (y , y )

Independent

each sample n=5.


(a)
We have mx = 20 Samples and my = 10
20
X

10
X

Rxi = 18.608

i=1

Ryi = 6.978

i=1

Estimated x and y ?
P

Rxi
18.608
=
= 0.9304
20
20
P
Ryi
6.978
Ry =
=
= 0.6978
20
10
0.9304
0.6978
= 0.4
by =
= 0.3
bx =
2.326
2.326
Rx =

(b)
Axis must fit into the hole. Condition: P (X Y < 0.09) = 0.006 What
difference 0 = x y should be specified?
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Statistical Quality Control

Chapter 06

D = X y (if x and y are normally distributed then D would be


normally distributed too).
D N (D , D )
q

b = bx2 + by2 = 0.42 + 0.32 = 0.5


D 0
0.09 0
P (D < 0.09) = P
<
0
0
0.09 0

0


= 0.0006

0.09 0
(x) = 1 (x) =
0


= 1 0.0006 = 0.994

By checking the table, the answer is 2.51.

0.09 0
= 2.51 = 0 = 0.09 + 2.51D = 1.345
0

Question 6.41
Type II Error = alarm by at least 3rd plot point =
1 P {no alram by 3rd sample}
|

x =

{z

U CL
LCL

x
x
!

104 98
96 98

8/ 5
8/ 5

= 0.66578 =

1 3 = 0.7049

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Jan Rohln

Statistical Quality Control

Question 6.42
ARL1 =

1
1
=
= 2.992
1
1 0.66578

Question 6.45
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

Weight
16.11
16.08
16.12
16.1
16.1
16.11
16.12
16.09
16.12
16.1
16.09
16.07
16.13
16.12
16.1
16.08
16.13
16.15
16.12
16.1
16.08
16.07
16.11
16.13
16.1

P24

MR =

MRi
0.03
0.04
0.02
0
0.01
0.01
0.03
0.03
0.02
0.01
0.02
0.06
0.01
0.02
0.02
0.05
0.02
0.03
0.02
0.02
0.01
0.04
0.02
0.03

M Ri
= 0.02375
24

i=1

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Chapter 06

Jan Rohln

Statistical Quality Control

d2 = 1.128,

b =

Chapter 06

MR
0.02375
=
= 0.021055
d2
1.128

U CL = D4 M R = 3.267 0.02375 = 0.07759


CL = M R = 0.02375

LCL = D3 M R = 0
LSL

16 16.1052
=
0.021055

= 3 107
= 3 105 %

U CL = X + 3 Md2R = 16.1052 + 3 0.02375 = 16.1683


CL = X = 16.1052

LCL = X 3 M R = 16.1052 + 3 0.02375 = 16.04204


d2

9
LaTeX Typesetting by : Amirkiarash Kiani

Jan Rohln

Statistical Quality Control

Chapter 06

Yes, it is normally distributed.


Question 6.49
x chart { U CL = 710, CL = 700 and LCL = 690
y chart { U CL = 18.08, CL = 0 and LCL = 7.979
(a)
= x = 700,

bx =

s
7.979
=
= 8.661
C4
0.9213

(b)
Specs 705 15
!

 U SL 
LSL
=
Pb = P {x < LSL}+p{x > U SL} =
+ 1
bx
bx
 690 700 

8.661

 720 700

+ 1

8.661

(1.15) + 1 (2.31) = 0.1339 ' 13.3%


(c)
!

 U CL 
LCL
P = P {X < LCL}+P {X > U CL} =
+ 1

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Statistical Quality Control


!

690 700
710 700

=
+1
8.661/ 4
8.661/ 4

Chapter 06
!

= 0.0208

(d)
Pb = P {X LCL} + P {X > U CL}
 LCL

690 693

new

new

U CL new
+1
new

710 693
q

+1
12/ 4
12 + (4)

= (0.51)+1(2.83) = 0.3108

(e)

ARL1 =

1
1
1
1
=
=
=
1
1 P {notdetecting}
P {detect}
0.3108

In average; after 3 points, we can expect alarm.

11
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