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DFMA Paradigms As Applied To The Swingline 747 Stapler

This document presents the application of Design for Manufacture and Assembly (DFMA) paradigms to the Swingline 747 stapler. It discusses stapler specifications, material selection using intuitive and analytical methods, manufacturing processes for key parts like the upper arm and staple slide, and assembly analysis. Overall, the document demonstrates how DFMA principles were used to select materials, design parts for efficient manufacturing, and optimize the assembly process of the stapler.

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247 views25 pages

DFMA Paradigms As Applied To The Swingline 747 Stapler

This document presents the application of Design for Manufacture and Assembly (DFMA) paradigms to the Swingline 747 stapler. It discusses stapler specifications, material selection using intuitive and analytical methods, manufacturing processes for key parts like the upper arm and staple slide, and assembly analysis. Overall, the document demonstrates how DFMA principles were used to select materials, design parts for efficient manufacturing, and optimize the assembly process of the stapler.

Uploaded by

xxxpression
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
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DFMA Paradigms as

Applied to the
Swingline 747 Stapler
Presented by,
Team Alpha

Overview

Introduction to DFMA.
Stapler Properties/Specifications.
Material Selection.
Manufacturing Processes.
Assembly Analysis.
Conclusions.
Questions.

INTRODUCTION

Product Specifications

DFMA as Applied For


Material Selection

MATERIAL SELECTION

Intuitive Method For


Material Selection

First best material

Same Material For


Same Part

Problem solving
material selection

Searching material
selection

The material is selected among the few


materials
the design engineer is familiar with.

A property has given rise to problems. A new


material
is chosen in the same group of material with a
higher
value of the property.
The designer takes more or less randomly into
account one requirement at the time.

Drawbacks with Intuitive


Methods

Important requirements have often given


rise to failures in operation.

First solution at hand is taken which is not


very likely to be good solution.

The solution is typically far from the


optimum giving the part poor
competitiveness.

Major Material
Properties Which
Influence Material
Selection

Young's Modulus and Specific


Stiffness
Strength
Toughness
Density
Cost

Manufacturing
Process

Which Manufacturing Paradigms to Use

Market
size
Large
Market
Type

static

Mass production

Market
niches
Several

Yes

Concurrent
Evolving product
family

Product
improvement

No

Concurrent
Product
family

Manufacturing Processes

The Upper Arm


Step: 1

The Upper Arm


Step: 2

The Upper Arm


Step: 3

The Upper Arm

Original Design

Modified Design

Staple Slide

Original Design

Modified Design

Upper Staple Guide

Original Design

Modified Design

Assembly Process

Handling Times Data Table

CONCLUSIONS

DFMA Paradigms
Material Selection
Manufacturing
Assembly
Overall Summary

Questions

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