b2b With Rfid & Epc
b2b With Rfid & Epc
Louis A. Lefebvre
Elisabeth Lefebvre
ABSTRACT
Keywords
This article provides some insights into RFID technology and the
EPC Network and investigates their potential for B-to-B
eCommerce supply chain management. Based on empirical data
gathered from four tightly interrelated firms from three layers of a
supply chain, several scenarios integrating RFID and the EPC
Network have been tested and evaluated. In the context of
warehousing activities in one specific retail supply chain, the
results indicate that i) the business process approach seems quite
appropriate to capture the real potential of RFID and the EPC
Network; ii) RFID technology and the EPC Network can improve
the shipping and the receiving processes; iii) they can
automatically trigger some business processes; iv) they foster a
higher level of information sharing between supply chain
members; and v) they promote the emergence of new business
processes such as process-to-process, process-to-machine,
and machine-to-machine. The paper helps to improve our
understanding of the real potential of RFID and the EPC Network
for business processes.
1. INTRODUCTION
The main objective of this paper is to investigate the potential of
the RFID (radio frequency identification) technology and the EPC
(electronic product code) as enablers of intelligent B-to-B
eCommerce supply chain management. More specifically, the aim
is to improve our understanding of how RFID technology and the
EPC Network can be integrated into a specific supply chain.
After first introducing the RFID technology and the EPC
Network, the paper exposes the background of the study (section
2), elaborates the methodology (section 3). Findings and their
implications are discussed in section 4.
General Terms
Management, Standardization.
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2. BACKGROUND
2.1 Current context of the retail industry
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3. METHODOLOGY
Our study builds on previous work [26], [27] and focuses on a
three-layer supply chain. The case study method seems
appropriate to explore the complex issues related to the impacts of
RFID technology and the EPC network.
Table 1. Broad processes in a distribution center and areas of opportunities provided by RFID and the EPC Network.
Broad
processes
Receiving
Put-away
Picking
Shipping
Description
Specific opportunities
Common opportunities
-Reduce errors
In 2003, Metro Group opened its first Extra Future Store, where
RFID technology is used live for various applications throughout
the supply chain [6].
In addition, the use of RFID technology and the EPC Network for
product tracking in the retail supply chain can lead to a
tremendous reduction in inventory levels and better collaboration
among supply chain players. For example, Scottish Courage, a
British beverage firm, is using RFID technology to track its 2
million keys at any point in the supply chain. As a result, the firm
has eliminated shrinkage, reduced key cycle times, and improved
delivery for outgoing and incoming stock [25]. Marks and
Spencer is also using RFID technology to track 3.5 million
reusable trays, dollies and cages throughout its refrigerated food
supply chain, leading to a substantial reduction (almost 80%) in
the time taken to read a stack of multiple trays while increasing
data accuracy and reliability. The overall result was a faster and
more cost-effective SCM system [13].
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The third and final phase of the research design is used for the
demonstration and analysis of scenarios retained in the second
phase, both in controlled conditions (proof of concept step 11)
and in a real-life setting (step 12).
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SUPPLIERS
palletized for mix pallets (in Firm X), prior to being shipped to
different customers
The researchers acted as observers, interviewers and facilitators
(for focus groups). They also developed and presented the
detailed scenarios that were developed from the empirical
evidence gathered in the four research sites. Industrial reports and
internal documents such as process documentation, procedures,
ERP screens and a wide range of other technical or non-technical
documents were also used when available.
RETAILERS
FIRM X
Internal
Databases
RECEIVING PROCESS
1. Receive Bill of Lading
1.1. Create a BOL in the Enterprise Resource Planning (ERP) software
1.2. Enter data from paper BOL in the ERP
1.3. Verify quantity by looking up the Purchase Order (PO)
1.4. Generate a report
1.5. Initiate unloading
2. Receive Physical Resource
2.1. Drive through portal
2.2. Place forklift into the truck
2.3. Pick pallet from the truck
2.4. Backup forklift into warehouse
2.5. Scan pallet
2.6. Visually confirm the quantity in the pallet
2.7. Scan License-Plate to give it life
2.8. Move loaded forklift to the dedicated staging area
2.9. Drop pallet into staging area
2.10. Manually generate a queue of movement in the Warehouse
Management System (WMS) software
2.11. Dispatch task manually in the WMS
2.12. Transmit put-away task manually from the WMS to dedicated forklift
via Radio Frequency (RF) through a Local Area Network (LAN)
Receiving
SHIPPING PROCESS
1. Validate Shipping Order
1.1. Bottle the products
1.2. Put in cases
1.3. Put in pallets
1.4. Link each pallet to a shipping destination using a bar code
1.5. Pack each pallet
1.6. Pick pallet from the packaging area using a forklift
1.7. Move loaded forklift to the shipping area
1.8. Consult the production plan
1.9. Load the pallets into the trailer
1.10. Fill out the Bill of Lading (BOL)
1.11. Transfer the trailer to the shipping destination
1.12. Hand in the BOL at the shipping destination
Enterprise
Applications
Shipping
Picking
Internal
Databases
Put -away
Receiving
Shipping
Enterprise
Applications
Enterprise
Applications
Internal
Databases
RECEIVING PROCESS
Similar to those of Firm X
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a)
b)
c)
Root ONS
Internet
Local ONS
Local ONS
Enterprise
Applications
SUPPLIERS
EPC-IS
Internal
Databases
Enterprise
Applications
RETAILERS
SAVANT
Reader
EPC Tag
RECEIVING PROCESS
1. Receive Bill of Lading
1.1. Drive the trailer through a portal equipped with an RFID reader
1.1.1. Automatic scan of the trailer ID by RFID reader
1.1.1.1. Automatically upload a copy of the BOL to the l-ONS
from r-ONS via Internet
1.1.1.2. Automatically link the BOL to the PO in the ERP via the
SAVANT and the EPC-IS
1.1.1.3. Automatically create inventory in the WMS
1.1.1.4. Automatically send an alert to the dedicated worker in
receiving on his cell phone or PDA to reserve a forklift
1.1.1.5. Automatically initiate the unloading
2. Receive Physical Resource
2.1. Drive forklift through portal equipped with an RFID reader
2.2. Place forklift into the truck
2.3. Pick pallet from the truck
2.4. Back up forklift into warehouse
2.5. Automatic scan of t-cases and t-pallets by RFID reader
2.5.1. Automatically update information in the WMS, the EPC-IS,
the l-ONS via the SAVANT
2.5.2. Automatically initiate the put-away process
Receiving
Picking
Shipping
SHIPPING PROCESS
1. Validate Shipping Order
1.1. Bottle the products
1.2. Put in cases containing an embedded smart tag (t-cases)
1.3. Put in pallets containing an embedded smart tag (t-pallets)
1.4. Pack each pallet
1.5. Pick pallet from the packaging area using a forklift
1.6. Drive through a portal equipped with RFID reader
1.6.1. Automatic scan of t-cases and t-pallets by RFID reader
1.6.1.1. SAVANT automatically checks the shipping destination
1.6.1.2. Send an alert automatically if its the wrong shipping destination or
else automatically link each pallet to the shipping destination
1.6.1.3. Automatically transmit product and shipping information to a PDA on
the dedicated trailer, to the Local ONS (l-ONS), the Enterprise
Applications (EA), the Internal Databases (IDB) and the remote ONS (rONS) via the SAVANT and the EPC-IS
1.7. Load the pallet into the trailer
1.8. Drive the trailer through a portal equipped with an RFID reader
1.8.1. Automatic scan of the trailer ID by RFID reader
1.8.1.1. Automatically send an Advanced Shipping Notice (ASN)
1.8.1.2. Automatically update information and create a Bill of Lading (BOL)
on the PDA on the dedicated trailer
1.8.1.3 Automatically send a copy of the BOL to the l-ONS, the EA, the IDB
and the r-ONS via the SAVANT and the EPC-IS
1.8.1.4. Automatically initiate shipment tracking in the Global Positioning
System (GPS)
1.9. Transfer the trailer to the shipping destination
Put -away
EPC Tag
Receiving
Shipping
Reader
EPC-IS
FIRM X
Internal
Databases
SAVANT
Local ONS
Enterprise
Applications
EPC-IS
Reader
EPC Tag
Figure 2. The impact of RFID and the EPC Network on the shipping and receiving processes.
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Internal
Databases
SAVANT
Information flow
5. CONCLUSION
By presenting RFID technology and the EPC Network by
focusing on business processes, the paper departs from previous
work. Results highlighted many SCM opportunities specially in
terms of business process optimization, through reduction in
employee information manipulation, and thus, contributing to cost
savings. These may help retail companies to enhance product
availability, which is a major concern and still represents almost
US $31.3 billion in opportunities each year in terms of cost
reduction regarding inventory shrinkage (Srivastava, 2004).
Indeed, the EPC Network can provide the product EPC code at
any point in the supply chain, in real time, thus improving the
supply chains end-to-end visibility.
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